2002 Dodge Caravan / Grand Caravan Dodge Caravan / Grand Caravan 2002

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2002 Dodge Caravan / Grand Caravan repairs by problem area

Engine (31%)

Transmission and Drivetrain (6%)

Brakes and Traction Control (8%)

Suspension and Steering (21%)

Electrical and Air Conditioning (31%)

Paint, Rust, Leaks, Rattles, and Trim (2%)

Other (1%)

Chart based on 180 repairs.
See TSBs and recalls for the 2002 Dodge Caravan / Grand Caravan.

2002 Dodge Caravan / Grand Caravan repair cost distribution

$2500+ (1%)

$1000 - $2499 (4%)

$500 - $999 (13%)

$100 - $499 (36%)

< $100 (46%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 157 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2002 Dodge Grand Caravan 4dr Minivan, ext.

215-horsepower 3.8L V6 4-speed automatic FWD

Dodge Grand Caravan in Georgia, United States
Oct 2014 - Mar 2016
Mar 2015

127000 mi

US $1
Engine gasket due to oil leak New front struts replacement 
Dodge Grand Caravan in Connecticut, United States
Feb 2016 - Apr 2016
Apr 2016

242000 mi

US $60
Replace the solenoids in the starter 
Dodge Grand Caravan in Oregon, United States
Oct 2007 - Nov 2012
Jan 2007

35000 mi

US $900
A/C Replaced compressor and various related components. The pump seized up, junked up whole system. 
Nov 2009

43320 mi

US $617
Replaced trans solenoid and trans filter. 
Nov 2012

64000 mi
Replaced power steering pump. 
Dodge Grand Caravan in Colorado, United States
Dec 2003 - Aug 2017
Jun 2003

16842 mi

US $2000
Replaced A/C compressor, belt, drier, valves, refrigerant (under warranty) 
Jul 2003

17023 mi

US $500
Replace rear H-valve in A/C 
Nov 2006

42048 mi

US $281
Replaced leaking valve cover gaskets 
Mar 2007

44843 mi

US $304
Replaced motor in passenger side sliding door 
May 2008

57000 mi

US $695
Rear shocks replaced. 
Feb 2009

62000 mi

US $800
Struts replaced, sway bar mounts replaced, jounce bumpers replaced. 
Aug 2011

84000 mi

US $45
Turn signal not working or working incorrectly. Replaced multi-function switch. Very easy fix, took 10 minutes. 
Jun 2013

97000 mi

US $800
Rear hatch would not open when using key fob. Latch mechanism replaced. Engine oil pan was leaking. Gasket replaced. 
Jul 2013

97300 mi

US $150
Sliding door motor no longer worked properly. Replaced with aftermarket motor. Slides much better now, but still need to replace electric latch mechanism on the door. 
Jan 2016

98200 mi

US $40
Blower Motor Fan Speed Control Resistor went bad and blower stayed on high all the time. 
Aug 2016

124000 mi

US $350
Windows, radio, A/C would stop working. Put vehicle in reverse and they would work work. Mechanic found a short in a cable harness. 
Aug 2017

131000 mi

US $45
Oil pan gasket was leaking. Removed oil pan, cleaned it and the mounting surface, applied RTV, reinstalled. Pan was exceptionally clean, very surprised. 
Dodge Grand Caravan in Wisconsin, United States
Oct 2011 - Oct 2013
Jan 2013

261000 mi
Hard shift between 3rd and 4th. Dealer wanted $98 to look at it and $95 to "flash". Went to a local shop, "flashed",took two minutes for free which fixed the problem and wouldn't except payment. Just asked me to send business his way. 
Feb 2013

267000 mi

US $5
right sway bushing made a sweaking sound when you hit a bump. Replacing bushing fixed it. 
Oct 2013

319000 mi
Engine had a miss. 

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2002 Dodge Grand Caravan 4dr Minivan, ext.

215-horsepower 3.8L V6 4-speed automatic AWD

Dodge Grand Caravan in New Hampshire, United States
May 2007 - Oct 2008
Jun 2007

102000 mi

US $49
Power steering failed at slow, turning speed three times during the month. Was told need a new pump and steering rack need to be replaced For $1,426.75 and an alighnment for $79.95. Refused to have the work done. 
Dec 2007

108000 mi

US $212
Power steering--broken hose leaked all the hydraulic fluid out. Had to replace the hose and refill with fluid. 
Sep 2008

117000 mi
Right tie-rod loose. Needed to be changed with an alignment after. 
Oct 2008

117000 mi
The air conditioning system had leaks and would require over a thousand dollars to repair. Therefore, we traded-in. 
Dodge Grand Caravan in South Dakota, United States
- Jun 2009
Jun 2009

103000 mi

US $400
A/C Condensor 
Dodge Grand Caravan in Pennsylvania, United States
Jul 2007 - Jan 2010
Mar 2007

66907 mi

US $54
Replaced ambient temperature sensor myself 
Nov 2007

79140 mi

US $587
Replaced sway bar bushings, inner tie-rod, rear brakes and rotors, 4-wheel alignment 

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2002 Dodge Grand Caravan 4dr Minivan, ext.

180-horsepower 3.3L V6 4-speed automatic FWD

Dodge Grand Caravan in Ohio, United States
Sep 2014 - Feb 2016
Sep 2014

130000 mi

US $125
brake line broke. rusted through the brake line that wasn't rubber coated 
Dec 2015

139000 mi

US $50
Relay broke keeping the cooling fan from running while the car was idling casing the car to overheat (in traffic). 
Feb 2016

139000 mi
Brake Caliper worn out and needed replaced; may have required rotor to be replaced as well. 
Dodge Grand Caravan in Kansas, United States
Apr 2013 - May 2013
May 2013

250000 mi

US $10
Blower motor inop, removed and blew out with compressor, FIXED oil/air bubbles in coolant, (slight headgasket leak) Bought Headgasket repair in a bottle, FIXED clunking in the front end, replaced sway bar links($20 pair) noise is better, but Struts are weak, will need replaced ($100 each Amazon.com) pass window won't move, replaced window regulator ($80 at Autozone) power steering whine, removed fluid from tank, replaced with lucus power steering repair additive, FIXED 
Dodge Grand Caravan in Quebec, Canada
Sep 2007 - Jun 2013
Feb 2008

74400 mi

C $45
Front end knock- sway bar bushings replaced. 
May 2011

103540 mi

C $400
02 Sensor replaced 
Jun 2013

133920 mi

C $150
front stab. links and bushings 
Dodge Grand Caravan in Alberta, Canada
Nov 2010 - Feb 2013
Feb 2011

136380 mi

C $900
Rad leak replaced rad and hoses 
Dodge Grand Caravan in Wisconsin, United States
Sep 2011 - Mar 2012
Jan 2012

US $300
Water pump failed; broken impeller Fuel sender failed; inaccurate fuel gauge 
Dodge Grand Caravan in Illinois, United States
Dec 2011 - Apr 2016
May 2012

106000 mi

US $200
Check engine light came on, code P0601. Replaced PCM with a remanufactured one. Check engine light off, car operating as design Air conditioning condensation dripping thru firewall onto carpet on passengers side. Obtained new evaporator drain hose from Dodge dealer, installed it and secured it with RTV. 
Mar 2013

123000 mi

US $125
Serpentine belt was worn and needed to be replaced. First car I have ever owned that needed a belt to be replaced. 
Dodge Grand Caravan in Illinois, United States
Apr 2011 - Dec 2013
Nov 2012

86000 mi

US $350
trans pan and solenoid pack leaks battery replace 
Jan 2013

87700 mi

US $400
back brake wheel cylinders locked destroying the drum brakes. New shoes, cylinders and hardware. Drums were within spec to be turned and didn't need to be replaced. 
Jul 2013

93500 mi

US $70
Power door locks on drivers side door. This is the second time that I've replaced this part. Replacement parts are garbage. If it happens again, I'll remove the motor and make it manual. 
Dodge Grand Caravan in Massachusetts, United States
Nov 2011 - Apr 2012
Dec 2011

97000 mi

US $70
smelling antifreeze. small leak in radiator detected. decided not to replace the radiator at this time, used STOPLEAK instead 
Dodge Grand Caravan in Wisconsin, United States
Oct 2009 - Mar 2010
Dec 2009

74000 mi

US $65
rear heater lines rusted through, bypassed problem area with heater hose. this is a permanent repair and avoids the cost of new lines which would rust again. The car started hard or wouldn't without giving gas, and wouldn't idle (stalled). Replaced idle air control and car works fine. 
Dodge Grand Caravan in California, United States
Apr 2007 - Apr 2008
Sep 2007

86000 mi

US $45
vehicle was stalling when cold, mechanic/shop could not find a source but noted that the transmission fluid was really dirty & due a change & that it might fix the problem. We did the fluid change and since then no cold start stalling. $45 to diagnose t 
Dodge Grand Caravan in Florida, United States
Oct 2011 - Mar 2016
Oct 2015

70200 mi

US $600
Ignition part where the cables go 
Mar 2016

71000 mi

US $25
Had to replace front windshield wiper pump 
Dodge Grand Caravan in Washington, United States
May 2009 - Jan 2011
Jan 2010

8900 mi

US $95
Heater blower resistor chip blew out. Replaced chip in half hour. Heater blower resistor chip went out. Replaced chip for $15 and blower for $80. 
Aug 2010

99300 mi

US $120
Leak in an HVAC hose tripped sensor. No noticeable difference in performance.  
Sep 2010

99000 mi

US $200
HVAC making a hissing sound from below the dash. Cold air only blew on passenger side. Shop recharged Freon. I expect leak or bad compressor. 
Dec 2010

101000 mi

US $20
Replaced thermostat 
Jan 2011

104000 mi

US $75
Replaced serpentine, belt tensioner, and idler pulley. 
Dodge Grand Caravan in Wisconsin, United States
Jun 2017 - Nov 2021
Aug 2017

195000 mi

US $970
A/C compressor replacement. System flushed and valve replaced. First shop replaced compressor but misdiagnosed extent of repair needed. Wasted 800 dollars as no warranty applied. Basically no help on redoing the work. Second shop correctly replaced compressor, flushed system and new other required parts installed. Work now has a 2 yr warranty. Muffler also replaced as it was starting to get loud.  
Mar 2018

202000 mi

US $500
Radiator leaking. Radiator was replaced 
Dodge Grand Caravan in Ohio, United States
Nov 2007 - Feb 2016
Jun 2010

165000 mi

US $654
Leaking seam on radiator. When pulled found that all six rivets on transmission cooler were broken as well. $220 for radiator. $192 for transmission cooler. $160 total labor. 
Mar 2011

187000 mi

US $900
Went into "limp mode" or second gear only. Input and output sensors replaced but did not fix. Problem was transmission control module which is found in front of battery. Was rusted out and water must have entered. Reman dealer item. 
May 2013

241700 mi

US $258
Heard noise when making LH turns. Tires were fairly new, van drove straight as an arrow. Easily diagnosed as wheel bearing but entire wheel hub (with bearing) was replaced. 
Sep 2013

250000 mi

US $100
Squeal from alternator bearing? Purchased used one from bone yard and also replaced idler pulley, belt tensioner, and belt. (new from E-Bay) 
Feb 2015

275000 mi

US $370
Left front wheel bearing went bad. Had garage replace with my parts: Wheel bearing, rotors and brakes. Installed Nokian WRG2 tires which I also purchased on line. Wheel bearing took garage all day. Was really bad. Almost 300K so no surprise. 
Dodge Grand Caravan in Ohio, United States
Dec 2008 - Jun 2012
Feb 2010

108000 mi

US $1000
Rear Heat Lines cracked and drained entire coolant system in seconds. Lines were in very bad shape. If you own a Dodge caravan with rear heat, check lines for corrosion. 
Jun 2010

111000 mi

US $35
ABS light came on. Purchased code reader and pointed to right rear wheel sensor failed. Replaced myself part was $35.00 and took 15 min to swap out. 
Sep 2011

123000 mi

US $80
Check engine light error with small evap leak found hose for gas tank vent under driver door had cracked replaced and light has not returned 
Oct 2011

123800 mi

US $60
Rear wheel cylinder on drum brake leaking. Replaced both rear and bled system. 
Mar 2012

131000 mi

US $50
steering noise replaced both tie rod ends (originals were on it still) also replaced sway bar links and bushings (third time for this) clunk oise gone 
Dodge Grand Caravan in Ontario, Canada
Apr 2007 - Jan 2011
May 2007

56420 mi
Air Conditioning failed - Compresser replaced, lines replaced, filters front & rear replaced and system cleaned. 
Apr 2008

60760 mi

C $200
O2 sensor defective and replaced. 
Oct 2008

63240 mi

C $1350
Rear heater lines were rusty and required replacement. 
Nov 2009

68820 mi

C $400
Water Pump was leaking. 
Jan 2010

70680 mi

C $995
Had a coolant and it was determined that the radiator was defective. Signal lights were not operating at all times. The multi-function switch at the steering column was defective. 
Jul 2010

75020 mi

C $450
Brake Caliper was defective - replaced with new caliper. Tie rod replaced and wheels aligned. 
Dodge Grand Caravan in Iowa, United States
Dec 2008 - Jun 2017
Jan 2009

137000 mi

US $50
Sudden transmission failure, required replacement.  Leaking coolant, repaired. Rear heater lines rusted. repaired rusted out rear heater lines replace failed rubber fuel line from pump to pressure regulater 
Apr 2009

140000 mi

US $67
Replaced drivers side window lift assembly including motor. I used parts from an eBay seller. I hope it lasts a long time. 
Nov 2009

145000 mi

US $17
transmission output sensor 
Feb 2011

156800 mi

US $5
We had a huge blizzard Wed, Thursday drove to work noticed check engine light. I noticed rad fans plugged with ice. Storm must have blown snow into engine compartment. Code said rad fan circuit open,I melted the ice and replaced fan fuse. 
Aug 2011

162700 mi

US $35
SES LIGHT CAME ON, SPEEDO WAS ERATIC, TRANI SHIFTING BADLY, ERROR CODE SAID OUTPUT SENSOR,REPLACED OUTPUT SENSOR 
Sep 2011

163000 mi

US $19
SES LIGHT CAME ON ALSO SMELLED RAW GAS. SES SAID EVAPORATIVE EMISSION LEAK. FUEL LINE WAS SPLIT OPEN. REPLACED RUBBER FUEL LINE. PROBLEM FIXED. 
Dec 2011

167000 mi

US $1
one cold morning PS quit,fluid was pouring out from under van. I put some fluid in and returned home. The power steering return line was leaking at the cooler so I replaced it and refilled the system. Started van and could not find any leak. 
Jul 2012

170300 mi
Drivers window came unattached from clip and fell to bottom of door 
Apr 2015

192000 mi

US $15
replaced the power steering plastic reservoir because it was clogged up and causing the pump to whine. I replaced both headlite housings because they were so fogged up I couldn't see where I was going. 
May 2016

198000 mi

US $53
Van died in my driveway, strong smell of gas, would not stsrt. Noticed a huge stream of gas coming out near fuel tank. Gas line cracked and fell off fuel filter. Replaced fuel filter including its 3 lines, problem fixed 
Sep 2016

200000 mi

US $25
was losing coolant so I noticed the original water pump leaking. o I replaced it. While I was replacing WP I noticed stabilizer link was broken. 
Feb 2017

201000 mi

US $68
Blower motor would randomly not start, so I replaced it with a new one from amazon. Now it works good 
Dodge Grand Caravan in Ohio, United States
Jul 2009 - Dec 2016
Jun 2010

139000 mi

US $200
re-charge a/c 
Mar 2011

147000 mi

US $200
Abs warning light 
Dec 2011

163000 mi

US $685
Replace alternator & serpentine belt 
Dec 2016

207000 mi

US $207
Replaced radiator 
Dodge Grand Caravan in Iowa, United States
Sep 2009 - May 2010
May 2010

135000 mi

US $100
Repaired cooling system leak. Something rubbed a small hole in the line between the radiator and the transmission cooler. 

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2002 Dodge Caravan 4dr Minivan

215-horsepower 3.8L V6 4-speed automatic FWD

Dodge Caravan in Nebraska, United States
Dec 2007 - Jul 2011
Jan 2009

110000 mi

US $280
Transmission went out. Entire transmission replaced with remanufactured version with a 75,000 mile warranty. Water pump was leaking. 
Apr 2009

113000 mi

US $120
Oil pan gasket leaking 
Jan 2010

128000 mi

US $160
ABS Light came on. ABS sensor on one wheel was successfully replaced. 
Jul 2010

139000 mi

US $500
Air Conditioning system losing refrigereant. Replaced Condenser. 
Oct 2010

145000 mi
Transmission failed. Tranmission was still under 75K mile warranty. Shop replaced the transmission as a whole unit for no charge. 
Dec 2010

147000 mi

US $525
Check engine light came on & began running very roughly. Spark plug wires and spark plugs were replaced as they were all original from 2002. EGR valve was replaced. 
Mar 2011

151000 mi
Check engine light came on & began running very roughly. EGR valve was replaced. Shop warrants repairs for 12 months, so no charge. Repaired. 
May 2011

155000 mi
Head gasket leaking internally & externally. Cost to repair exceeds value of the van, but is not a severe leak yet. 

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2002 Dodge Caravan 4dr Minivan

180-horsepower 3.3L V6 4-speed automatic FWD

Dodge Caravan in Nebraska, United States
Mar 2014 - Jul 2015
Jul 2014

171000 mi

US $1570
transmission rebuild input out put sensor replace 
Dodge Caravan in Alaska, United States
Apr 2015 - Jun 2015
Jun 2015

141000 mi
Transmission failed. Sold for salvage (scrap) 
Dodge Caravan in Virginia, United States
Aug 2014 - Sep 2016
Jan 2015

145200 mi

US $100
One brake line rotted out and was replaced. 
Apr 2015

146000 mi

US $180
The Brake Master cylinder went out. The coding was deficient, so had to look at 4 brake cylinders before we got the right one. 
Jul 2015

147200 mi

US $75
Had to replace new, but defective brake cylinder from NAPA. 
Dodge Caravan in Ontario, Canada
Oct 2013 - Dec 2013
Oct 2013

181040 mi

C $100
Horn,cruise control,airbags,blower fan for heater failed 
Dodge Caravan in Ontario, Canada
Jul 2010 - Sep 2013
Nov 2011

113540 mi

C $10
CEL came on P0425 I think. Emmission control leakage. Not the Gas Cap. Found a small rubber hose fron left of Engine where they can apply smoke test damaged. Replaced hose, reset CEL by disconnecting/re battery. CEL came on about 5 days later. 
Dodge Caravan in Illinois, United States
Apr 2002 - Oct 2013
Sep 2002

23 mi

US $17500
1-04 dealer recall 51k 5-04 abs sensor $157.56k 9-04 sus.links $176. 59k 10-04 dealer recall 63k 6-05 02 sensor, not solved 72k 7-05 fuel pump, problem solved $537. 73k 3-06 air bag fault, not repaired 86k 11-06 sus links $195. 95k 12-06 swayba 
Mar 2008

118000 mi

US $295
One valve cover gasket replaced for an oil leak. Both front and rear sway bar links replaced. 
May 2008

122000 mi

US $20
Fan speed control for heat/air, resistor replaced. 
Jul 2008

124000 mi

US $675
Replaced front struts and rear shocks. Purchased parts from Rockauto online, shop used for labor only. 
Feb 2009

130000 mi
Engine oil pan leak and rear valve cover replacement. Trans oil leak. 
Apr 2009

132000 mi

US $400
Coolant transfer tubes, also called heater tubes. Front firewall to rear heater controls. Made of steel. Late models now aluminum. 
Sep 2012

168000 mi

US $382
Alternator bearings knocking, original part. Replaced it with a rebuilt 10 year warranty. 
Jan 2013

165000 mi

US $75
heater control reprogram 
Dodge Caravan in Missouri, United States
Jan 2010 - Feb 2010
Feb 2010

89000 mi
Power window motor needed to be repaired when sold.  Tie rods in need of repair. Oil leak when sold. Air compressor needed replacing. 
Dodge Caravan in Virginia, United States
Feb 2005 - Jul 2018
Oct 2005

44162 mi

US $1
Replaced fuse for radio. 
Oct 2007

59086 mi

US $242
Remove coolant, flush cooling system, refill ($57.08). Replace ignition wiring ($117.85). Reprogram computer (brake & ABS light stay on-$72.00). 
Mar 2009

65000 mi

US $113
Low frequency vibration noise in rear when braking at low speed (below 25 mph) caused by parking brake cable connection assembly at drum. Ordered new part and installed upon delivery next day. Less than 2 hours in shop, total. 
Dec 2010

77000 mi

US $145
Discovered loose left front outer tie rod end during routine annual safety inspection. Removed and replaced. Took about 45 minutes. 
Mar 2011

77000 mi

US $250
Front suspension bushings worn out, heard thumping noise when driving on rough roads. Anti-sway bar was also replaced. About 2 hrs for repair work. 
Jan 2012

84000 mi

US $285
Replaced driver door window regulator. Window stopped 2/3 way down and wouldn't close. 
Oct 2016

107000 mi

US $187
Replaced battery. Had dead cell. 
Dodge Caravan in Massachusetts, United States
Feb 2008 - Jun 2014
Apr 2008

106408 mi

US $244
Replaced ignition coil 
Apr 2010

140161 mi

US $55
Replaced front sway bar links Replaced the power steering fluid reservoir and hose. 
Jul 2010

146347 mi

US $335
Replaced front pads and rotors 
Aug 2010

148107 mi

US $207
Had check engine codes P0442 & P0456. Replaced the test port hoses and one hose as part of the evaporative system. 
Sep 2010

150000 mi

US $50
Replaced the driver's side window motor. 
Mar 2012

147000 mi

US $75
Replaced the passenger side window motor. 
Jun 2012

173000 mi

US $800
The hard lines running from the engine bay to the rear AC/Heat system were rusted through. Lines replaced. 
Jan 2013

US $30
Replaced worn driver's side tie rod Replaced both front calipers and rubber lines 
Dec 2013

191000 mi

US $100
Hose to power steering cooler ruptured. 
Dodge Caravan in Minnesota, United States
Jun 2009 - Mar 2012
Jun 2011

127000 mi

US $400
Replaced leaky waterpump 
Sep 2011

130000 mi

US $45
Lock became unusable. Tumbler fell out of position. Completely unable to turn ignition key. 
Dodge Caravan in Massachusetts, United States
Sep 2011 - Nov 2011
Nov 2011

174000 mi
AC failed Body rot 
Dodge Caravan in Ontario, Canada
Feb 2011 - Mar 2011
Mar 2011

150040 mi

C $400
Engine cooling system springing leaks, first thermostat was replaced, then water pump, and rad. Now their is a leak in the head gasket, and pipe connecting the water pump to rad. Decided to replace vehicle, along with electrical issues, 
Dodge Caravan in Michigan, United States
Sep 2010 - Jan 2012
Aug 2010

121018 mi

US $130
replaced rear passenger wheel bearing and passenger outer tie-rod end. worn parts, made noise but didnt fail. 
Sep 2010

122453 mi
had to replace engine ground strap. 
Oct 2010

125000 mi

US $24
had to replace hvac blower motor resistor pack. 
Feb 2011

127000 mi
trans cooler broken loose from its supports. had to re-rivet all the brackets back on to it. 
May 2011

131200 mi

US $200
replaced radiator and thermostat. tank was coming loose from core. could have been driven rest of summer but had money for new. added fog lights. 
Sep 2011

137000 mi

US $360
replaced shocks struts and strut mounts 
Jan 2012

US $35
water pump replacement, just starting to leak. 
Dodge Caravan in Ohio, United States
Apr 2007 - Oct 2009
Jun 2009

86000 mi

US $550
Humming noise - alternator and tensioner assemblies 

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2002 Dodge Caravan / Grand Caravan

Engine not specified

Dodge Caravan in Minnesota, United States
Apr 2011 - Jun 2015
May 2011

121000 mi

US $400
coolant leak; replaced radiator, water pump, serpentine belt, tensioner. all good now! 
Jan 2015

83700 mi

US $150
Radiator replaced 
Dodge Caravan in British Columbia, Canada
Mar 2010 - Jun 2010
Jun 2010

73160 mi

C $400
New sway bars. When sold needed new gaskets, new AC seals, and new window motor. All of these broken since bought. 

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2002 Dodge Caravan / Grand Caravan Repair Histories

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2002 Dodge Caravan / Grand Caravan problems occur, check out our car reliability stats.