2002 Subaru Outback Subaru Outback 2002

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2002 Subaru Outback repairs by problem area

Engine (52%)

Transmission and Drivetrain (14%)

Brakes and Traction Control (4%)

Suspension and Steering (13%)

Electrical and Air Conditioning (10%)

Paint, Rust, Leaks, Rattles, and Trim (2%)

Other (4%)

Chart based on 125 repairs.
See TSBs and recalls for the 2002 Subaru Outback.

2002 Subaru Outback engine repair cost distribution

$2500+ (2%)

$1000 - $2499 (16%)

$500 - $999 (18%)

$100 - $499 (43%)

< $100 (21%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 61 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2002 Subaru Outback 4dr Wagon

212-horsepower 3.0L H6 4-speed automatic AWD

144000 mi

US $550
Valve cover leaking oil over engine, had to replace valve cover gaskets. Took care of replacing spark plugs while everything was apart. 
145000 mi

US $350
Accessory belt worn, pulleys began squealing while engine was running. Bad tensioner and no longer self lubing pulleys could seize easily, had to be replaced along with new accessory belt. 
115000 mi

US $775
Replaced leaking valve cover gaskets. 
140000 mi

US $100
Car overheated in hot stop and go traffic, and climbing a mountain. Was fine in normal driving. I noticed that driver's side radiator fan did not come on. Mechanic found that one of the relays was bad and replaced it. 
156000 mi

US $138
Car overheated again, mostly when going uphill or on very hot days. Pressure checked cooling system, replaced radiator cap and thermostat. 
165000 mi Overheated again, uphill trip. Seemed like 2nd radiator fan was not engaging. Reseated relay, seems better (though I haven't really had a chance to be sure). 
177000 mi

US $330
Replaced canister vent solenoid valve. Check engine light came on, code P1443. Also, car had stumbled immediately after most recent fill-up. 
143000 mi

US $220
Idler pulley seized which fried the belt. Replaced pulley and belt. 
147000 mi

US $100
Tensioner pulley seized. I should have replaced when idler pulley seized two months ago. Guess they both have the same bearing life. 
157000 mi

US $2300
Head Gasket - also had pump & other things replaced as long as they had it taken apart. 
223000 mi

US $869
Valve Covers were leaking. Replaced Valve covers. Also, replaced rack and pinon boot covers. Replaced internal air cabin filters. 
234500 mi

US $240
Transmission mount failed/broke. New transmission mount installed. 
140000 mi

US $110
Had a rough idle in the morning and then it clear up. Had shop keep it over night and they agreed that it did have a rough idle when 1st started but not find anything wrong. Suggested just drive it until something happens. I drove on a 225 mile trip and on the freeway about 140 miles it just passed what was causing the problem and runs fine now. 
130000 mi

US $250
Idler pulley bearing went out trashing serpentine belt and bracket that held pulley. Belt $50, Pulley $50, Bracket $120. Stuck wife on road during a trip. I should have replaced pulleys as routine maintenance. My bad thinking dealer did it earlier 
178000 mi

US $125
rusted exhaust pipe. 

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2002 Subaru Outback 4dr Wagon

165-horsepower 2.5L H4 5-speed manual AWD

219000 mi

US $50
intermittent miss on cylinders 1 and 2 
143000 mi

US $600
replace exhaust replace oxygen sensor 
187000 mi clutch 
155800 mi

US $700
center pipe and muffler fan belt tensioner 
157500 mi Check engine light on. Shop tested the catalytic converters and one is running under efficiency and a connection flange is rotted. Both are only 2 years old. 
163300 mi

US $800
Replace entire exhaust system, both cats and muffler. 
157000 mi The new catalytic converter clogged and made the car undrivable. 
118420 mi

C $775
catalytic convertor failing. Subaru part over $1800. Opted for Meineke part @ $775. installed. Engine light coming on again. Subaru says convertor no good. 
68000 mi The mechanic (independent shop) found a small amount of leaking around the head gasket. This was part of why I decided to trade it in. 
98300 mi

US $1594
Exhaust leak 
110000 mi

US $350
Check engine light, O2 sensor replaced. 
194000 mi

US $2400
Car threw a rod and the engine pulled and used engine with 75K put in. 

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2002 Subaru Outback 4dr Wagon

165-horsepower 2.5L H4 4-speed automatic AWD

155000 mi

US $150
Replaced ignition coil, spark plugs. Replaced valve cover gaskets. 
103000 mi

US $200
Replaced radiator and thermostat. 
106000 mi

US $800
Replaced head gaskets, timing belts, tensioner and idler pulleys. 
121000 mi

US $380
Engine randomly skips and sputters. O2 sensor replaced. 
134500 mi

US $1050
Replace head gaskets and machined warped heads. 
165756 mi

US $500
Replaced head gaskets. Was leaking coolant from driver's side rear lower of head. Research indicated this is common for this type of engine. No problems 8K miles later. Used 6 star head gaskets. 
201000 mi

US $1500
Major maintenance - replace all major gaskets on engine to reduce leaking, spark plugs & wires, replace timing belt and drive belts. Wheel alignment and replaced water pump. 
126000 mi

£800
crankshaft pulley separated from anti-vibration core 
137000 mi

£400
Exhaust wadding ejected 
111000 mi

US $230
replaced upper & lower radiator hoses. Upper hose was leaking at attachment to motor due to bad installation after a different shop replaced timing belt 
115000 mi

US $2800
replace headgaskets, complete timing belt & component service. 120K service, plugs, all filters, all fluids. 
76880 mi minor oil leak noted on garage floor. Problem not fixed, for now left and will monitor. 
74140 mi Dealer stated head-gasket leak and oilpan leak. Total cost $3500 or 70% of residual value of car, hence repair for now not attempted. 
105600 mi

US $200
Removed a rattling protective metal cover that had rusted out due to OHIO extreme weather conditions - this is the 2nd one that had been removed since 2005, and oil pan cover replaced, torn. 
109200 mi

US $43
Oil Change & Check under car for fluid leak. Not sure for what. Wet spots on driveway. Sweet smell. "Add coolant dye. advised to drive 10 days - 2 weeks - return for re-check.  
109300 mi

US $2070
WaterPump, 2 head gaskets, cylinder head bolts, Timing belt, Dexcool antt-freeze, labor. Car running well except for- Power steering whines. Possible Power steering pump issue. 
114000 mi

US $300
Lube, oil filter $26.95, 4 Cooper CS5 Grand $425.68 Touring Tires; Set of Advantage All Season Wiper Blades $32.00 and Valve Lash Adjustment to help eliminate engine noise disc $58.25, replace 4 tires, mount & computer spin balance $76.00. Total 975.25. 
120144 mi

US $237
"code present P0442-Smoke Test required . Smoked Evap System . Traced to 2 leaks. Gas cap & canister Vent Valve. cleared code & test drove ok." 
123158 mi

US $1387
"replaced exhaust from frt Y-pipe manifold all the way back to the flange right before muffler. swapped 1 oxygen sensor & replaced 1 pre-cat oxygen sensor with new welded new flange on muffler." 
136700 mi

US $1550
Exhaust system replaced - worn out. Check engine light - Evap system 
140700 mi

US $350
Car was hesitating and not running properly 

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2002 Subaru Outback 4dr Sedan

212-horsepower 3.0L H6 4-speed automatic AWD

110000 mi

US $356
Check engine light was ON.Replaced both upstream oxygen sensors.Problem solved. 
149000 mi

US $900
Valve cover gaskets leaking, both. H6 3.0 engine. Replaced valve cover seals. Also replaced spark plugs since they were already out for Valve cover repairs. 
135500 mi

US $275
Failed thermostat fuel line hoses failed; gas smell 
138000 mi

US $125
Radiator hose. 
126200 mi

US $303
Accessory belt idler pulley bearing failed. Had that plus belt tension pulley and serpentine belt replaced. 
127000 mi

US $1100
Had thermostat and upper and lower radiator hoses replaced. I filled the cooling system with antifreeze myself. 
131000 mi

US $1500
Had valve cover gaskets replaced. Had rusted cooling metal hose replaced. 
154000 mi Had exhaust pipe section cut out, and another piece spliced in. 
154000 mi

US $1100
I scanned engine, found defective oxygen sensor, Had it replaced at shop 
157000 mi

US $140
Oil and filter change with Amsoil 5w/30. Change Amsoil ATF, and transmission filter. Detail under hood. 
169000 mi

US $175
Engine lamp on. Scanned it. Said oxygen sensor bank 2 sensor 1 bad. Brought to shop, had them change that and tighten up catalytic convertor shield. 

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2002 Subaru Outback Engine Problems

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