2003 Volvo XC90 Volvo XC90 2003

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2003 Volvo XC90 repairs by problem area

Engine (33%)

Transmission and Drivetrain (23%)

Brakes and Traction Control (4%)

Suspension and Steering (16%)

Electrical and Air Conditioning (14%)

Paint, Rust, Leaks, Rattles, and Trim (6%)

Other (3%)

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Chart based on 69 repairs.
See TSBs and recalls for the 2003 Volvo XC90.

2003 Volvo XC90 transmission repair cost distribution

$2500+ (25%)

$1000 - $2499 (19%)

$500 - $999 (6%)

$100 - $499 (19%)

< $100 (31%)

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Chart based on 16 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2003 Volvo XC90

Engine not specified

121000 mi replaced driveshaft 

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2003 Volvo XC90 4dr SUV

turbocharged 268hp 2.8L I6 4-speed shiftable automatic AWD

67000 mi

US $1200
Transmission cannot be flushed, only drained and refilled.Shop in Fl has done 2x on this vehicle. Volvo has a class action suit for 2003,4, &5 against these trans for this prob. trans doesn't malfun but fluid is burnt & metal shavings prest 
153000 mi

US $4000
Final drive failed and shift valves failed. Second transmission repair, first at 105k. Partially fixed, found would require more work, so replaced the car. So much for Volvo being reliable. 
139000 mi

US $2800
Infamous trans issue. Dead pressure control valve. 
150800 mi

US $2100
The all familiar failed transmission. Not only did the pressure control solenoid fail but the torque converter clutch came apart as well. 
154000 mi

US $4100
Rebuilt transmission (will be 3rd transmission) after roughly 75,000 miles (first transmission replaced at 75,000. 
154000 mi

US $650
Axle installed incorrectly when transmission rebuilt. Axle failed and caused leakage of transmission. 
146800 mi Software update 
168000 mi Leak determined. Waiting to see if under Aamco warranty. 
168000 mi Oil leak not repaired. 
90000 mi

US $2500
Something in the rod was leaking transmission fluid into the wheel area. Sounds like BS to me, but who knows. 
120000 mi

US $100
Not shifting properly. 

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2003 Volvo XC90 4dr SUV

turbocharged 208hp 2.5L I5 5-speed shiftable automatic AWD

42782 mi Inner CV Boot Clamp - was loose had it repaired at same time of Angle Gear reseal 
219480 mi

A $140
transmission shift problem - requires overhaul 
76000 mi

US $450
CV boot busted for a while/was easier to replace axle.  
107500 mi

US $1500
AWD angle gear failed damaging right front axle in the process. Replaced angle gear & axle. 

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See TrueDelta's information for all Volvo models.

2003 Volvo XC90 Transmission Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2003 Volvo XC90 problems occur, check out our car reliability stats.