2004 Ford Freestar Ford Freestar 2004

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2004 Ford Freestar repairs by problem area

Engine (11%)

Transmission and Drivetrain (21%)

Brakes and Traction Control (15%)

Suspension and Steering (23%)

Electrical and Air Conditioning (23%)

Paint, Rust, Leaks, Rattles, and Trim (0%)

Other (8%)

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Chart based on 53 repairs.
See TSBs and recalls for the 2004 Ford Freestar.

2004 Ford Freestar repair cost distribution

$2500+ (2%)

$1000 - $2499 (26%)

$500 - $999 (7%)

$100 - $499 (47%)

< $100 (19%)

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Chart based on 43 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2004 Ford Freestar

Engine not specified

Ford in British Columbia, Canada
Dec 2013 - Dec 2014
Dec 2014

171120 mi

C $1000
remove tranny oil pan, change filter replace transmission fluid 

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2004 Ford Freestar 4dr Minivan, ext.

201-horsepower 4.2L V6 4-speed automatic FWD

Ford Freestar in Ontario, Canada
Mar 2013 - Jun 2014
Dec 2013

94240 mi

C $200
Replace back Calipers 
Ford Freestar in Nova Scotia, Canada
Feb 2013 - Dec 2014
Mar 2014

113460 mi

C $450
The steering wheel was taking longer to return to center. I believe there was some kind of central shaft that was replaced. 
Dec 2014

119660 mi
The Air Conditioner compressor belt was broken, and the compressor itself needed to be replaced. Somehow kept the van from starting. Shortly after AC repair again had trouble starting. Parked it. Failed to start after the winter. Eventually sold for parts. 
Ford Freestar in West Virginia, United States
Nov 2013 - Jun 2018
May 2014

108400 mi

US $50
previously dealre had worked on car and failed to properly reattach wiring..mechanic reattached, and taped..working fine now 
Ford Freestar in Florida, United States
- Sep 2007
Sep 2007

46000 mi

US $350
replaced wheel sensor (for ABS / Traction Control OFF lights). replaced rear A/C blower motor. 
Ford Freestar in New Hampshire, United States
- Mar 2008
Jan 2006

12000 mi
One of the sliding door latches was replaced. The door would not close reliably. 
Mar 2008

45000 mi

US $300
Had to replace the front right wheel hub. The bearings were worn and squealing. 
Ford Freestar in Michigan, United States
Jun 2007 - Nov 2012
Nov 2007

37500 mi

US $1570
Brake/traction control modulator failure/replacement 
Ford Freestar in Manitoba, Canada
Nov 2014 - Jun 2020
Feb 2015

119940 mi

C $2100
Rebuild trans 
Jul 2017

137640 mi

C $1000
Replaced battery and alternator Water pump noisy 
Apr 2018

139500 mi
Both lower control arms 
Ford Freestar in New Jersey, United States
Jun 2012 - Aug 2019
Feb 2014

115100 mi

US $380
Alternator died. 
Sep 2014

120000 mi

US $170
Crankshaft synchronizer went loud and car stalled few times when on light or stop sign. 
Apr 2015

125200 mi

US $200
Rear brake calipers froze. Replaced them both and both rotors and pads. Flushed brake fluid. 
May 2015

126000 mi

US $30
Transimssion light went on and the car didn't shift properly. Mechanic pulled out little bit of old transfer fluid and put some additive into it. Car now drives better. 
Aug 2015

127400 mi

US $2500
Transmission replaced by aamco. 
Oct 2015

129300 mi

US $680
Car poor idling. No power. Shaking. Replaced intake manifold gasket but didn't fix the issue. It ended up being bad sparking plugs and sparking plug cables. Mechanic was moron and charged me for unneeded intake manifold gasket+fuel filter. 
Aug 2016

135100 mi

US $150
Alternator died. 
Nov 2016

137000 mi

US $260
Replaced rear shocks and front struts. Car is much firmer now and doesn't bounce like before. 
Aug 2017

145000 mi

US $450
Replaced both inner and outer tie rods. Passenger side lower control arm. Part of the labor was the allignment. Transmission mount.  
Sep 2017

145000 mi
Aamco replacing transmission within 3 year warranty period. It almost died after 2 years. 
Sep 2018

160000 mi

US $2200
This car was POS. Aamco transmission shop is another POS. This combination is asking for nothing just a disaster. Aamco didn't want to repair my transmission within last weeks in warranty. Transmission completely died few weeks after and I ended up paying $2200 for another transmission. Lost count on how many. Third or fourth maybe. I've sold the car within a year after this incident and the new owner reported transmission died within a year for him. He put it on junk yard. 
Ford Freestar in Ontario, Canada
Jun 2010 - Apr 2011
Jan 2010

124000 mi

C $1050
 Power Steering Pump and Steering Rack had to be replaced at a cost of $1050Can. 
Feb 2010

130200 mi

C $1000
Had to replace Air Conditioning compressor. Many things now going wrong in this vehicle, fog light housing has an electrical short, rear back sensors do not work. Sound system control buttons are worn, can no longer read them.Not repairing 
Dec 2010

172360 mi

C $112
Power Steering leak. 
Jan 2011

174840 mi

C $135
Transmission flush performed in attempt to solve shifting problem. Seem to to fix problem, three weeks later same problem returning, van not shifting properly. Probably needs transmission, if so vehicle will be junked  
Apr 2011

173600 mi
Transmission now sticking, Van sold for parts and scrap, will never buy another Ford, way too many problems with this vehicle. Not starting when sold. Coolant leaking when sold. AC not operating when sold. 
Ford Freestar in Illinois, United States
Jun 2010 - Mar 2015
Jan 2011

61800 mi

US $1200
Inoperative Cruise Control, Traction Control, ABS, and TPMS. Replaced Traction Control Computer. 
Ford Freestar in Oklahoma, United States
Feb 2011 - Jun 2011
Apr 2011

68000 mi
"Trac off" light would come on and stay on. I could reset it but later it would come on again for no apparent reason. Service manager explained to me how to clean and adjust the wheel speed sensors. Will post it on the Forum if it works. 
May 2011

69000 mi
"Trac Off" light still coming on. Found tread separation on right front tire so replaced all four tires. Light went off and stayed off for three days before coming on again. Ended up only needing another reset--tire was the problem. 
Ford Freestar in Missouri, United States
Jun 2010 - Dec 2010
Jul 2010

150000 mi
Torque converter lock up cycling 
Oct 2010

152000 mi

US $450
Torque converter failed 
Ford Freestar in British Columbia, Canada
Sep 2010 - Sep 2014
Jan 2014

C $224
water in the transmission 
Ford Freestar in Wisconsin, United States
Jul 2010 - Dec 2010
Aug 2010

62000 mi

US $250
loud noise from under hood when air conditioner running, suggested repair: replace compressor unit $800 to $1200. rattling noise from rear axle. Replaced disk brake caliper pins. 

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2004 Ford Freestar 4dr Minivan, ext.

193-horsepower 3.9L V6 4-speed automatic FWD

Ford Freestar in Wisconsin, United States
- Jan 2009
Jan 2006

30000 mi
Rear door handle on hatch broke, fixed under warranty. 
Jan 2009

85000 mi

US $100
Right front wheel bearing, replaced under warranty. 
Ford Freestar in Illinois, United States
Jun 2010 - Jun 2018
Sep 2013

88000 mi

US $278
Rear brake caliper frozen, warped rotor. Replaced rear calipers and rotors. 
Mar 2014

92000 mi

US $700
Strut bearings were replaced 
Jun 2015

104000 mi

US $102
Number 3 coil failure. Replaced coil. Also replaced maintenance items (spark plugs and spark plug wires) 
Dec 2015

109000 mi

US $439
Passenger side hub bearing failing. Replaced it. As preventative maintenance also replaced passenger side drive axle and cv joints/boots. Replaced front brake pads and rotors due to rust. 
Jun 2018

118000 mi

US $345
Front right wheel hub assembly replaced due to bearing howling. Previously, the bearing had been replaced with NAPA parts, which failed within 2 years. Used MOOG parts this time. 

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2004 Ford Freestar Repair Histories

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2004 Ford Freestar problems occur, check out our car reliability stats.