2004 GMC Sierra 1500 GMC Sierra 1500 2004

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2004 GMC Sierra 1500 repairs by problem area

Engine (20%)

Transmission and Drivetrain (17%)

Brakes and Traction Control (10%)

Suspension and Steering (18%)

Electrical and Air Conditioning (30%)

Paint, Rust, Leaks, Rattles, and Trim (2%)

Other (3%)

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Chart based on 60 repairs.
See TSBs and recalls for the 2004 GMC Sierra 1500.

2004 GMC Sierra 1500 transmission repair cost distribution

$2500+ (10%)

$1000 - $2499 (0%)

$500 - $999 (20%)

$100 - $499 (50%)

< $100 (20%)

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Chart based on 10 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2004 GMC Sierra 1500 4dr Extended Cab 6.5ft bed

295-horsepower 5.3L V8 4-speed automatic 4WD, part-time w/low range

40000 mi

US $100
New intermediate steering shaft to fix steering clunk 
89000 mi

US $500
4x4 transfer case had a hole in the housing, caused by broken anti-rattle clip that allowed the steel pump to rub against the softer magnesium housing. Well-known problem that affects higher mileage non-HD GMT-800 trucks. 
106000 mi

US $5
Problem with 4x4 transfer case pump rubbing a hole in the external housing re-appeared. It wore through the JB Weld patch after about 11 months. Re-applied JB Weld. Will have to replace pump and get new half of the t-case housing next time it happens.  
128000 mi

US $10
4x4 Transfer case pump wore another hole in the housing. Patched with JB Weld, ordered new rear case half and a part that will prevent the problem from happening again for install in the next couple weeks. 
135000 mi

US $450
Installed parts to fix transfer case pump rub issue. 
213500 mi

US $187
Service 4x4 warning message. I have put off for 2 years by keeping transfer case in Auto. Message was only displayed in 2wd mode. Problem is well known encoder motor sensor in the transfer case. I replaced the entire encoder motor. 
227800 mi

US $900
Front differential seals leaking and actuator leakng. 
302000 mi

US $350
Right rear axle seal leaking 

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2004 GMC Sierra 1500 4dr Extended Cab 6.5ft bed

285-horsepower 4.8L V8 4-speed automatic 4WD, part-time w/low range

80000 mi

US $100
Front axle seals leaking. 

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2004 GMC Sierra 1500 2dr Regular Cab 6.5ft bed

295-horsepower 5.3L V8 4-speed automatic 4WD w/low range

62000 mi

US $3700
Complete transmission overhaul 

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See TrueDelta's information for all GMC models.

2004 GMC Sierra 1500 Transmission Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2004 GMC Sierra 1500 problems occur, check out our car reliability stats.