2004 Saturn ION Saturn ION 2004

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2004 Saturn ION repairs by problem area

Engine (36%)

Transmission and Drivetrain (6%)

Brakes and Traction Control (2%)

Suspension and Steering (23%)

Electrical and Air Conditioning (23%)

Paint, Rust, Leaks, Rattles, and Trim (2%)

Other (7%)

Chart based on 86 repairs.
See TSBs and recalls for the 2004 Saturn ION.

2004 Saturn ION repair cost distribution

$2500+ (0%)

$1000 - $2499 (4%)

$500 - $999 (14%)

$100 - $499 (47%)

< $100 (35%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 77 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2004 Saturn ION

Engine not specified

Saturn ION in New Jersey, United States
Dec 2008 - Mar 2010
Jan 2009

56000 mi

US $30
Ignition switch defective. Car would not start in cold weather. 

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2004 Saturn ION 4dr Sedan

140-horsepower 2.2L I4 5-speed manual FWD

Saturn ION in Ontario, Canada
Dec 2010 - Oct 2011
Feb 2011

77500 mi

C $22
I had the "infamous" no start when the weather was cold. I just recently bought this car and did the research for this issue. It only cost me $22 for a new ignition switch ordered online!!! The repair was easy. 
Jun 2011

79980 mi

C $11
The drivers door jam switch became intermittent and interior light was staying on sometimes. Very easy and inexpensive fix! It only cost $11 dollars for the part from the dealer and I changed it myself. 
Saturn ION in Pennsylvania, United States
Sep 2011 - Oct 2011
Oct 2011

101000 mi

US $2000
This was the SECOND time the trans went! 
Saturn ION in Michigan, United States
Apr 2011 - Apr 2016
May 2011

85000 mi
sway bar links-replaced with moog greasable units 
Jun 2011

86000 mi

US $482
ignition switch would not go to start position. replaced lock cyc and housing it goes into. also could not get steering wheel off so they had to get a new one. 
May 2014

107000 mi

US $280
wiper transmission needed replaced 
Saturn ION in Missouri, United States
Aug 2011 - Sep 2011
Sep 2011

117500 mi

US $110
Replaced water pump, thermostat, seals/gaskets, and coolant. Water pump replacement requires specialized tool for removal and install (difficult to obtain). Replaced water pump, thermostat, seals/gaskets, and coolant. Water pump replacement requires specialized tool for removal and install (difficult to obtain). 
Saturn ION in Texas, United States
Jun 2014 - Apr 2015
Jun 2014

226000 mi

US $223
Batt warning light. Tested battery, ok. Bench tested alternator, failed test. Replaced alternator and serpentine belt. 
Jul 2014

227000 mi

US $400
Heard growling from right front that increased witn speed. Removed wheel, spun bearing by hand. Grittiness and noise confirmed failure. Replaced both sides. 
Apr 2015

245000 mi

US $117
Starter failed. Checked all fuses, relays, neutral safety switch. Replaced starter. 
Saturn ION in Nevada, United States
Sep 2010 - Jun 2011
Nov 2010

157400 mi

US $51
Rear shocks replaced Replaced A/C connector that melted. Replaced sunroof switch, trunk remote switch. Replaced ignition switch. Replaced driver's side mirror and windshield mounted rear view mirror. Replaced A/C connector that melted, replaced sunroof switch, trunk remote switch, and ignition switch Replaced driver's side mirror and windshield mounted rear view mirror 
Saturn ION in Maine, United States
Oct 2010 - Jun 2011
Dec 2010

70000 mi

US $496
to pass state inspection - front linkage replacement & rear shocks; regular maintenance oil/lube, winterization - fluids & windshield wipers; recent previous repair - transmission serviced for gear slipping & new front tires 
Jan 2011 longterm, chronic intermittent starter failure, 2009 spring ($360) and Jan 2010 replacement of starter (warranty); diag-starter burned; optional bypass ignition system installed; electrical failure system; unresolved; not happy 
Saturn ION in Illinois, United States
Feb 2008 - Mar 2010
Jul 2008

63000 mi

US $380
Humming noise at speed, wheel bearing bad. 
Saturn ION in New York, United States
Mar 2008 - Mar 2011
Feb 2010

223300 mi

US $160
Mechanism of left windshield wiper was replaced 
Oct 2010

242000 mi

US $110
Sway bar links had to be replaced replaced alternator clutch pedal replaced 
Saturn ION in New York, United States
Feb 2008 - Apr 2008
Mar 2008

53000 mi

US $340
Ignition control module and coil pack shorted, causing car to misfire under a load. Replaced driver and passenger side wheel bearing/hub assy. 

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2004 Saturn ION 4dr Sedan

140-horsepower 2.2L I4 5-speed automatic FWD

Saturn ION in Minnesota, United States
Jun 2012 - Jul 2014
May 2013

75000 mi

US $47
Coolant level sensor went bad. Had to replace coolant reserve tank that includes sensor in it. 
Jul 2014

88000 mi
Power window hasn't worked since March. 
Saturn ION in Florida, United States
Apr 2013 - Sep 2017
Jul 2013

133000 mi
Sway bar link, control arms and steering end links 
Saturn ION in Indiana, United States
Jun 2015 - Jun 2018
May 2016

60300 mi

US $60
Low Coolant Light stays lite even though there is plenty of coolant. Replaced coolant reservoir tank with built in coolant level sensor. Coolant still stays on. 
Jul 2017

65500 mi

US $511
Replace shoes, drums, flush brake fluid system 
Mar 2018

68200 mi

US $500
Stabilizer bar and bushings repaired/replaced 
Saturn ION in Maryland, United States
Apr 2017 - Apr 2017
Jan 2017

115000 mi

US $150
Engine was running poorly, after diagnostics I learned it has developed low compression. 
Saturn ION in Michigan, United States
Mar 2017 - Apr 2017
Apr 2017

124000 mi

US $1300
Timing belt broke. 
Saturn ION in Pennsylvania, United States
Jun 2015 - Jul 2017
Apr 2017

145000 mi

US $100
Exhaust repair. Quick welding, roughly $100. 
Saturn ION in New York, United States
Apr 2011 - Mar 2014
Jan 2013

114000 mi

US $450
Battery failed. Car would not start without a jump then finally would not start at all. Also catalytic converter failed and had to replce. Had to replace battery also. 
Feb 2013

114500 mi

US $110
Starter went. Had it replaced. It would have cost $450 but because of warranty only had to pay $100 deductible plus tax. 
Saturn ION in Virginia, United States
Apr 2010 - Jun 2011
May 2010

145000 mi

US $400
Clutch Pedal broke in half 
Saturn ION in Texas, United States
Apr 2010 - Nov 2016
Jul 2011

72000 mi

US $365
Piece of housing around radiator fan broke off and caused damage to fan. Cause of severe rattling and noise. If left as is the damage would have worsen and lead to major radiator damage.  
Feb 2014

107000 mi

US $2100
Had 4 shocks replaced 4 struts replaced and 4 bushings replaced.  Also had the headlights cleaned/buffed. 
Jun 2014

112000 mi

US $80
Check engine light. Repair shop forgot to put oil cap back on. 
Saturn ION in Pennsylvania, United States
May 2009 - Mar 2010
Jun 2009

25000 mi
The air conditioning stopped working at 24,000 miles. The shop ordered a new compressor, but I had to come back to have it installed. New A/C compressor installed. 

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2004 Saturn ION 4dr Coupe

supercharged 205hp 2.0L I4 5-speed manual FWD

Saturn ION in Michigan, United States
Apr 2009 - Dec 2012
Sep 2010

69000 mi

US $100
plastic wiper transmission linkage was broken. replaced w metal version of OEM part. $90 delivered installed myself in about 30 min, dealers rumored to charge $300 to replace 
Dec 2010

71000 mi

US $300
I saw parking prake light was coming on while driving, suspected parking brake repair. Rear right caliper was leaking brake fluid and the light was a warning for low brake fluid. replaced caliper, bled brakes, and filled fluid. 
Saturn ION in Ohio, United States
Sep 2009 - Jun 2015
Mar 2010

65000 mi
Flex pipe failed. Covered under 8/80 catalytic converter warranty. 
Saturn ION in Nevada, United States
Jun 2014 - Nov 2014
Jul 2014

115300 mi
Ignition recall 
Saturn ION in Tennessee, United States
Feb 2008 - Jun 2022
Mar 2010

76000 mi
Saturn had sent me a notice of possible issues with the catalytic converter on my Redline. I had had some of the symptoms that they mentioned. ie SES light comes on for no reason in cold weather. Sometimes a loss of power in cold weather. 
Jan 2012

95000 mi

US $100
I had a clunking noise coming from the front end of the car. I replaced the swaybar bushings and endlinks. The endlinks were probably fine I figured I'll have them off might as well replace them also. Car runs much better now. On really cold days the car would not start. From visiting saturnfans.com I found the problem was the ignition switch setting off the security mode. Bought replacement switch and installed easily. No problems since. 
Jun 2014

119000 mi

US $430
The crankshaft positional sensor started to go bad. It would sometimes cause the car to take multiple attempts to start. It never did leave me stranded though. 
Apr 2015

127500 mi
Coolant sensor went bad. Replaced the coolant reservoir and that fixed the issue. 
Mar 2018

158000 mi

US $100
Fan for the cabin was a little noisy. It ran fine. Installed a new one in about a half an hour. 

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2004 Saturn ION 4dr Coupe

140-horsepower 2.2L I4 CVT FWD

Saturn ION in Texas, United States
Feb 2004 - May 2008
Jan 2004

800 mi
Warranty repair of fuel filler hose. 
Apr 2004

2000 mi
Warranty recall fuel filter replacement. 
Saturn ION in Illinois, United States
Dec 2009 - Jun 2011
Jan 2010

57000 mi

US $600
front bushings and 60,000 check 
Saturn ION in Arizona, United States
Apr 2009 - Sep 2016
Jun 2009

58000 mi

US $540
Air conditioner quit blowing cold air when car stopped or idle. Replaced radiator fan. 
Sep 2009

60000 mi

US $250
New shock absorbers for rear of car. 
Oct 2009

61000 mi

US $700
Got new struts and shocks for front of the car. 
Oct 2011

83000 mi

US $213
Car made shuddering, stuttering noise in the area of left front tire when braking or getting up above 60mph. The shop corrected the problem (somewhat) by tightening [something]. Complete correction would cost 1000+; they advised waiting. 
Nov 2012

95100 mi

US $800
Leak from cracked engine block. 
Aug 2013

102700 mi

US $750
Engine Block Cracked 
Sep 2016

134000 mi
Glitchy transmission, couldn't acceleration above 35 mph, start-and-stop behavior 

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2004 Saturn ION 4dr Coupe

140-horsepower 2.2L I4 5-speed manual FWD

Saturn ION in Pennsylvania, United States
Jul 2006 - Apr 2012
Apr 2006

42 mi

US $110
Replaced left rear shock absorber 
Feb 2012

181600 mi

US $188
Replaced alternator and drive belt 
Saturn ION in Nebraska, United States
Feb 2007 - Jun 2011
Feb 2007

62677 mi
Replace back-up light switch-warranty 
Apr 2008

75000 mi

US $180
Passkey system failure, seems to be common on these vehicle. 
Aug 2008

79000 mi

US $224
Windshield speckled and sandblasted causing difficulty at night with glare from oncoming traffic. 
Dec 2008

81800 mi

US $150
Replace windshield wiper drive assy due to breaking during ice accumulation 
Feb 2009

82500 mi

US $12
Replace headlamp bulb 
Mar 2010

94000 mi

US $325
Electronic ignition failure totally disabled vehicle requiring tow to shop and replacement of ignition control module. Replaced engine management computer. Car died and had to be towed to shop. 
Apr 2010

95000 mi

US $550
Replaced cat converter and O2 sensors after reading codes that indicated system had failed. Found converter core loose and blocked, O2 sensor bad. 
Apr 2011

104000 mi

US $789
Told by authorized Saturn repair center that problem was BCM and would have to replace at cost estimated $1,100. Spent $89 for diagnostics. Had independent shop fix, did not remedy problem, at cost of $700 
May 2011

104000 mi

US $200
Determined radio output making it to body connector, determined wiring shorting in right door. Repaired wires, repaired radio malfunction. 

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2004 Saturn ION 4dr Coupe

140-horsepower 2.2L I4 5-speed automatic FWD

Saturn ION in California, United States
May 2016 - Jun 2018
Dec 2017

129000 mi
Just briefly looked at engine, since I had noticed an oil leak, need to take it into the shop for repair but for now it's a very slow leak that looks like it's coming from the valve cover. 
May 2018

135000 mi

US $90
Oil leak from back near water pump, Mechanic said it would be best to replace water pump at same time. Rough estimate of work was $1200, since leak is still really slow, (I haven't had to put oil in between oil changes) I decided to not have repair done yet. 
Saturn ION in Minnesota, United States
Feb 2011 - Jan 2012
Dec 2011

84000 mi

US $25
Replaced gas cap - threading was broken 
Saturn ION in Quebec, Canada
- Mar 2006
Feb 2005

6510 mi
head suspension, bushing change on garanty 
Mar 2006

13020 mi
rear suspension, bushing change on garanty 
Saturn ION in Michigan, United States
Jan 2009 - May 2012
Feb 2009

34000 mi

US $75
Replaced Swing Arm Bushing. 
Aug 2009

41000 mi
Sway bar bushings went bad 

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2004 Saturn ION Repair Histories

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2004 Saturn ION problems occur, check out our car reliability stats.