2004 Volvo XC90 Volvo XC90 2004

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2004 Volvo XC90 repairs by problem area

Engine (32%)

Transmission and Drivetrain (15%)

Brakes and Traction Control (6%)

Suspension and Steering (20%)

Electrical and Air Conditioning (18%)

Paint, Rust, Leaks, Rattles, and Trim (5%)

Other (4%)

Chart based on 282 repairs.
See TSBs and recalls for the 2004 Volvo XC90.

2004 Volvo XC90 other repair cost distribution

$2500+ (0%)

$1000 - $2499 (25%)

$500 - $999 (0%)

$100 - $499 (25%)

< $100 (50%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 12 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2004 Volvo XC90

Engine not specified

89000 mi

US $425
suspension work 

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2004 Volvo XC90 4dr SUV

turbocharged 268hp 2.9L I6 4-speed shiftable automatic AWD

58484 mi

US $1997
Replaced fuel door lock system consisting of door hinge and lock motor. 
143000 mi fuel filler door does not lock anymore unless engaged by hand 
79100 mi

US $65
Replaced 3rd row seat release cable 

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2004 Volvo XC90 4dr SUV

turbocharged 208hp 2.5L I5 5-speed shiftable automatic FWD

68000 mi

US $50
Spare tire winch failed. Replaced with new from Volvo, at cost of $50. Also performed Synthetic Oil Change, coolant flush, and power steering flush in my home garage. 

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2004 Volvo XC90 4dr SUV

turbocharged 208hp 2.5L I5 5-speed shiftable automatic AWD

115300 mi

US $1556
One side of 3rd row seats would not go down when in the up position. Common problem with 3rd row seats; the clips broke and needed to be replaced. 
178200 mi

US $15
Fuel door hinged broke. Replaced hinge with part from internet and used rivet gun instead of the cheap push in plastic rivet on part. 
192000 mi

US $6
Replaced fuel door hinge again. Lip that holds the spring snaps off. Design flaw. 
212000 mi

US $8
Replace fuel filler door hinge. Design flaw. 
94000 mi

US $100
Broken tail gate release cable replaced. 
147700 mi

US $1400
Rear door would not open sometimes. Interior cable replaced. 

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2004 Volvo XC90 4dr SUV

turbocharged 161hp 2.4L I5 Diesel 5-speed shiftable automatic AWD

101060 mi

$300
Windows regulator 

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See TrueDelta's information for all SUVs
See TrueDelta's information for all Volvo models.

2004 Volvo XC90 Other Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2004 Volvo XC90 problems occur, check out our car reliability stats.