2005 Ford Explorer Ford Explorer 2005

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2005 Ford Explorer repairs by problem area

Engine (27%)

Transmission and Drivetrain (13%)

Brakes and Traction Control (3%)

Suspension and Steering (33%)

Electrical and Air Conditioning (19%)

Paint, Rust, Leaks, Rattles, and Trim (2%)

Other (2%)

Chart based on 90 repairs.
See TSBs and recalls for the 2005 Ford Explorer.

2005 Ford Explorer repair cost distribution

$2500+ (8%)

$1000 - $2499 (4%)

$500 - $999 (17%)

$100 - $499 (44%)

< $100 (27%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 71 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2005 Ford Explorer

Engine not specified

Ford Explorer in Illinois, United States
Aug 2011 - Oct 2011
Oct 2011

89000 mi

US $5600
Engine timing chain broke. Not happy! 

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2005 Ford Explorer 4dr SUV

239-horsepower 4.6L V8 5-speed automatic RWD

Ford Explorer in Michigan, United States
Mar 2013 - Apr 2013
Apr 2013

125000 mi

US $300
replace coil and injector and plug 
Ford Explorer in Tennessee, United States
Feb 2011 - Mar 2012
Nov 2011

148500 mi

US $50
tapped and re-thread sparkplug "socket" in #3 cylinder after sparkplug blew out while driving 
Mar 2012

160000 mi

US $600
Catalytic converter disintegrated and clogged requiring replacement of y-pipe that includes 3 converters. Also replaced o2 sensors as insurance against future removal. 

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2005 Ford Explorer 4dr SUV

239-horsepower 4.6L V8 5-speed automatic 4WD w/low range

Ford Explorer in Ontario, Canada
- May 2007
May 2007

12150 mi
Small amount of oil leaking on garage floor under vehicle. Crack in housing of transfer case; replaced under warranty. 
Ford Explorer in Michigan, United States
Nov 2008 - Mar 2010
Dec 2008

44000 mi
Had a reputable transmission shop check trans due to somewhat hard shifts at times. They checked the trans bands, solenoids, fluid, pressure test etc. and found everything was good. Owner said that 'hard shifts' at times is common with this vehicle. 
Ford Explorer in Virginia, United States
Sep 2017 - Mar 2018
Nov 2017

109500 mi

US $10
Replaced thermostat 
Ford Explorer in New Mexico, United States
Mar 2013 - Jan 2022
Sep 2017

210000 mi

US $500
Replaced timing chains Replaced steering rack because of leak Replaced steering pump because I was replacing rack Replaced ignition coils 
Mar 2018

215000 mi

US $350
Replaced all four struts. One was leaking. 

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2005 Ford Explorer 4dr SUV

210-horsepower 4.0L V6 5-speed automatic RWD

Ford Explorer in Pennsylvania, United States
Aug 2010 - Feb 2012
Dec 2011

196000 mi
Wheel Inflation Sensors 2 ea, Front wheels. Low tire light was coming on all the time. 
Ford Explorer in Hawaii, United States
Jun 2009 - Sep 2013
Mar 2010

41000 mi

US $100
ABS module. 
Oct 2012

64300 mi

US $100
worn out front wheel bearings 
Ford Explorer in Massachusetts, United States
Dec 2010 - Jul 2012
Dec 2011

82000 mi

US $421
replace left front wheel bearing 
Ford Explorer in Connecticut, United States
Feb 2010 - Jul 2011
Mar 2011

116000 mi

US $450
Died while on the road. Adv Trk light was on and others on the dash. Ended up being a bad alternator. The first attempt by one dealer was to reset ECU. The second dealer found the problem and replaced the bad alternator. 
Ford Explorer in Florida, United States
Apr 2009 - Dec 2012
Dec 2010

53000 mi

US $1500
no air coming from dash air outlets. took out dash and replace vacuum assembly. problem solved replaced ball joints 
Jun 2012

60000 mi
cruise control inoperative. Not used often and deemed too expensive to repair. 
Dec 2012

62000 mi
cruise control never fixed 
Ford Explorer in Texas, United States
Jul 2014 - Jul 2014
Jan 2014

135000 mi

US $3500
transmission failed on trip 130 miles from home; OD dropped and by the time it was picked up for tow; 4th gear had dropped. When vehicle went into shop for transmission repair I was explaining a noise I had hear the previous Sunday. Per repair shop it was timing belt. After doing research decided not to repair as it was VERY labor intensive for $1500 quote 

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2005 Ford Explorer 4dr SUV

210-horsepower 4.0L V6 5-speed automatic 4WD w/low range

Ford Explorer in British Columbia, Canada
Mar 2011 - Oct 2016
Apr 2011

59200 mi

C $175
Fan belt squeeked. Needed to replace belt and tension adjuster 
Apr 2012

67780 mi

C $3000
Transmission would not engage immediately when shifted into reverse OR drive from PARK. When it did engage it would jolt. 
Ford Explorer in Kentucky, United States
Aug 2015 - Sep 2015
Aug 2015

64000 mi

US $365
All interior electrical systems including dome lights, radio, tach, etc were all out. Despite this, the headlights and exterior lights worked. 
Ford Explorer in Alabama, United States
Apr 2013 - May 2013
May 2013

90000 mi

US $1800
Transmission needed to be rebuilt 
Ford Explorer in Florida, United States
Sep 2010 - Aug 2011
Aug 2011

70000 mi
Little things were broken which were not repaired. Central window switch would not lower or raise rear windows. Driver's seat adjustment handles broke off (2, each cheap plastic). 
Ford Explorer in Ontario, Canada
May 2015 - Dec 2015
Oct 2015

170500 mi

C $950
Parts replaced. (tie-rod) Parts replaced (wheel bearing) 
Ford Explorer in Maryland, United States
Oct 2013 - Aug 2015
May 2014

96300 mi

US $657
Problems with alignment. 1) Replace both front lower ball joints. 2) Alignment 3 Oil change 
Jun 2014

96000 mi

US $483
Problems with alignment, Replace right rear bub bearing D.R Out tie rod 
Jan 2015

95700 mi

US $3900
Alignment issues. Was told I needed upper and lower ball joints, tie rods and the rear differential needed to be replaced 
Feb 2015

98400 mi
rear differncial leaking car pulled and vibrated in the front end. Upper and Lower ball joints were replaced. 
Ford Explorer in Michigan, United States
Jul 2015 - Nov 2015
Oct 2015

123000 mi

US $3000
I could hear a loud grinding noise from he back of the Explorer. Differential failing. 
Ford Explorer in British Columbia, Canada
May 2010 - Jan 2017
Mar 2013

122140 mi

C $450
Cat Converter 
Feb 2015

153140 mi

C $65
Blend Door Actuator needs to be replaced 
Mar 2015

153760 mi

C $2500
Unsure of parts - but my Check Engine Light came on and "Check Transmission" displayed on console. Per Mechanic - I had lost 2nd and 5th gear, with my reverse gear almost at failue. 
Sep 2016

169260 mi

C $100
Suspension issue 
Ford Explorer in Iowa, United States
Jul 2009 - Apr 2016
Jul 2010

53000 mi

US $138
leaking radiator 
Jan 2012

64000 mi

US $475
Alternator and battery replaced 
Dec 2015

85000 mi

US $120
Replaced both links on front sway bar. 
Ford Explorer in New Jersey, United States
Sep 2009 - Dec 2011
Jul 2010

86000 mi

US $400
fuel injection clog  
Aug 2010

87200 mi

US $347
bearings in the wheel needed to be replaced 
Ford Explorer in Pennsylvania, United States
Dec 2008 - Feb 2013
May 2009

52000 mi

US $100
ball joints on drivers side 
Jun 2009

52000 mi

US $200
EGR valve was replaced due to computer sensor problem. A previous design where there are two chips and the EGR valve would have worked just as well and been cheaper to repair by at least a $120.00. Ford does not have a better idea. 
Sep 2011

68000 mi

US $500
new fuel pump and filter. shocks front, spring stiffeners all around, upper/lower ball joints left side. 
Nov 2011

69000 mi

US $180
upper and lower ball joint drivers side. 
Jun 2012

75000 mi
THE CAR HAS A BAD REAR BEARING...HOWEVER WHILE IT COULD BE EVEN BY THE TECH IT WAS DECIDED UNTIL IT BECAME WORSE TO LEAVE IT ALONE. IT IS BECOMING LOUDER SO I AM CERTAIN THIS WILL BE REPLACED AS I FIRST THOUGHT. THIS HAS BEEN A GOOD TRUCK 
Feb 2013

78000 mi
Somehow the noise in the rear axle worked itself out. 
Ford Explorer in Michigan, United States
Nov 2008 - Sep 2013
Jul 2008

42000 mi
replaced fuel pump and gauge assembly - repaired under extended warranty 
Feb 2012

73900 mi

US $120
thermostat replaced 
Apr 2013

78200 mi

US $2165
rear differential replaced two front ball joints replaced 
Ford Explorer in New Hampshire, United States
Nov 2008 - Mar 2010
Dec 2008

55000 mi
Strut cartridge failure on back left wheel caused a loud thumping sound to enter the cabin when traveling over road irregularities. Fixed under extended warranty. 
Ford Explorer in New York, United States
Jun 2011 - Apr 2013
Jul 2011

60300 mi

US $100
R/R RH hub bearing. Covered by extended warranty 
Apr 2013

75000 mi

US $100
front hub bearing 
Ford Explorer in Oregon, United States
Aug 2010 - Feb 2016
Oct 2010

55000 mi

US $195
Transmission rebuilt, my cost $195 ("lubricated parts" covered under 6 month, 6k mile limited warranty). 
Jul 2011

61000 mi

US $160
Thermostat housing cracked open at seam 
Jun 2012

70000 mi

US $850
Split radiator 
May 2013

79000 mi

US $530
Left rear wheel bearing replaced due to "growling" noise 
Jun 2013

82000 mi
Battery went completely dead for no reason. After a full charge "check ADVTRAC" notice appears. Can't clear message 
Aug 2013

84600 mi

US $55
ABS module needed to be reflashed to turn off Advance Track light 
Aug 2014

96400 mi

US $560
Replaced radiator. Slow leak at the tank seam. 
Oct 2015

109700 mi
Replaced leaking radiator 
Ford Explorer in Indiana, United States
Dec 2010 - Mar 2011
Mar 2011

78000 mi

US $123
rt wheel cylinder was dripping bad 
Ford Explorer in Panama
Feb 2011 - Jan 2013
Sep 2011

53320 mi

US $150
Front hub wheel bearings needed replacement. 
Ford Explorer in Texas, United States
Nov 2008 - Mar 2010
Dec 2008

24000 mi
Rear door on passenger side would not open. Inside and outside handles had no effect. Door locks cycled (many times) would eventually get door open.  
Apr 2009

31000 mi
Slow engagement into reverse. Intermediate band found to be burnt, valve body out of tolerance. Replace bad parts, rebuild transmission and flush system. Radiator also failed (side tank leak) and was replaced 
Ford Explorer in Connecticut, United States
Oct 2010 - Apr 2012
Dec 2010

58000 mi

US $150
Sunroof mounting bracket was improperly isolated. Caused loud rattle from metal hitting metal. Shop had to drop the headliner and put some foam rubber between the sunroof support bracket and the roof. 3 hour repair, $150 cost. 
Nov 2011

66800 mi
Alternator replaced. Above 3500 RPM I was getting “check charging system” and the voltage would dropped. I had it load tested and it failed. Getting worse every week. 
Jan 2012

68000 mi

US $40
Replaced belt tensioner and idler pulley 
Apr 2012

71000 mi
Replacement alternator failed. Replaced under part warranty by self. 
Ford Explorer in California, United States
Dec 2010 - Mar 2015
Jan 2011

60000 mi

US $700
Vehicle went in for 60k maint. Discovered leaking water pump - warranty repair.  Also had prob with cruise. Part ordered and prob. fixed. Battery failed - was nearly 6 yrs old. 
Sep 2011

66000 mi

US $150
Cruise control again, would go off after being set. Left rear window will not operate. $250+ to repair. Will live with it for now. At least it is stuck in the up position. 
Mar 2012

71000 mi
Left rear window would not operate from the driver's console or the left rear door control. Then the right rear window stopped working. In March, I tried the windows and both are now working. Not the motor as dealer had diagnosed. 
Sep 2013

88000 mi

US $300
Wheel bearings for left front hub on 4-wheel drive needed replacing. 
Ford Explorer in New Jersey, United States
Mar 2011 - Jul 2022
Sep 2014

86000 mi

US $300
Replaced leaking radiator 
Jun 2015

89000 mi

US $400
Cv boot ball joints 
Mar 2016

96000 mi

US $550
Coolant inlet fitting contains (or is made of)plastic which failed. 
May 2016

96300 mi

US $500
ticking noise when rear a/c blower is on. Replaced blower assembly part. 
Jun 2017

98000 mi

US $500
left rear wheel bearing replace 
Dec 2017

99000 mi

US $450
replace right front wheel bearing 

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2005 Ford Explorer Repair Histories

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