2006 Volvo S60 Volvo S60 2006

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2006 Volvo S60 repairs by problem area

Engine (31%)

Transmission and Drivetrain (6%)

Brakes and Traction Control (7%)

Suspension and Steering (23%)

Electrical and Air Conditioning (26%)

Paint, Rust, Leaks, Rattles, and Trim (4%)

Other (4%)

Chart based on 226 repairs.
See TSBs and recalls for the 2006 Volvo S60.

2006 Volvo S60 engine repair cost distribution

$2500+ (3%)

$1000 - $2499 (15%)

$500 - $999 (19%)

$100 - $499 (24%)

< $100 (39%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 62 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2006 Volvo S60

Engine not specified

63000 mi gas cap replaced for evaporation leak detection 
94000 mi

US $920
Replaced timing belt and water pump.  

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2006 Volvo S60 4dr Sedan

turbocharged 300hp 2.5L I5 6-speed shiftable automatic AWD

69000 mi

US $120
Faulty Mass Air Flow Sensor. Found a BOSCH part and replaced with Genuine Volvo Part. Air filter was dirty. Replaced air filter. No problems to date. 
34200 mi

US $1200
coolant have to be added every couple of days, no leaks can be found. apparently went in the engine. 
46000 mi

US $550
PCV hose cracked, replaced entire PCV system. 
24000 mi Emissions solenoid. 
43000 mi

US $800
Front brake pad replace, Mass air flow sensor replace after check engine light/throttle surging Check engine light "Engine system service required". Throttle body cleaned, PCV, MAF replaced. 
49600 mi Leaking radiator Intercooler for turbo 
94240 mi

C $500
Serviced PCV system including broken PCV hose 

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2006 Volvo S60 4dr Sedan

turbocharged 300hp 2.5L I5 6-speed manual AWD

63000 mi

US $70
Fuel lines became detached from car 
85900 mi throttle body cleaned 
114000 mi

US $65
Intake camshaft reset solenoid valve had faulty connection and would not energize causing the engine to run in a low performance state. 
118700 mi

US $300
2 Failed ignition coils. Replaced all 5 coil packs and all 5 spark plugs. 
50000 mi Had to go in for faulty clutch position switch. took 3 days to repay. it threw everything off -- turbo, fan, intercooler, and engine timing. Fixed the switch, that worked. problem solved. prior to that, it would backfire, stutter on acceleration, and the  
50000 mi Clutch position switch replaced again. 

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2006 Volvo S60 4dr Sedan

turbocharged 257hp 2.4L I5 6-speed manual FWD

81000 mi

US $100
Still being diagnosed. My mechanic replaced fuel filter but issue continued. Dropped offat Volvo on Jul 30 and they will run diagnostics on Aug 1. Has to do with fuel pressure and car stalling while accelerating or at a stop. 
81500 mi

US $1270
Broken engine mount Fuel pressure sensor not working 

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2006 Volvo S60 4dr Sedan

turbocharged 257hp 2.4L I5 5-speed shiftable automatic FWD

120000 mi Check engine light came on. Diagnosed and replace MAF. 
48000 mi

US $540
both camshaft sensors were bad. replaced both sensors. 
56650 mi Ticking noise diagnosed as probably being a semi stuck lifter. More of an advisory trip, told to use premium gas and a couple of tanks of gas with Seafoam, alternating two with additive, one without in between. Update, July: seems to have worked. 
27000 mi Problem on startup - engine cranking but not igniting right away. Faulty temperature sensor. 

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2006 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed shiftable automatic FWD

121500 mi

US $1000
O2 Sensor replaced. PCV and breather hose replaced 
122000 mi

US $2000
PCV system clogged. Oil trap and hoses replaced. Fuel pressure sensor went bad. Transmission mounts failed 
78000 mi Replaced upper engine mount 
122700 mi

US $1100
Check engine light lit. Replaced fuel pump. 

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2006 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed shiftable automatic AWD

29140 mi Engine warning light comes on. Performed diagnostic of computer; no clear cause identified. reset computer and told to wait and see. 
30070 mi Engine warning light comes on. This is a recurring problem. light came on again after resetting of the computer. Performed computer diagnostic. No clear cause identified. Reset the computer again. Engine warning light comes on. This is a recurring problem. light came on again after resetting of the computer. Performed computer diagnostic. No clear cause identified. Reset the computer again. 
34100 mi Engine light is always on. Shop has done the computer diagnostics on several occasions (5 so far) with no clear cause identified. After reset, the light comes back on within a few hours. Not sure if this is a hidden defect subject to recall 
53700 mi

C $500
Reset on-board computer. Problem is apparently with an exhaust sensor that gives false readings. 
50220 mi

C $500
Exhaust retention clamps broke 
43960 mi

C $1500
Ignition to steering interlock failed. Could not turn key past 1st position to start engine. 
56420 mi

C $100
Replaced tail Pipe clamp. 
60760 mi

C $450
Check Engine light/CO2 Sensor replaced 

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2006 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed automatic FWD

115000 mi

US $650
key ignition went bad, 600 bucks later... 
130000 mi

US $650
An in line turbo oil leak. 
147000 mi

US $300
oil pump was leaking. 
159000 mi

US $350
replace radiator. 
65000 mi

US $300
Loss of coolant noticed and tracked for four weeks. Plastic side cover of radiator chamber split. Passenger side. Replaced with Volvo original part. 
87600 mi

US $150
A faulty regulator at the air filter was causing hard and stumbling starts. Part replaced and issue solved. 
57000 mi

US $350
Complete pcv replacement 
59000 mi Plugs, air filter,fuel filter, cleaned MAF 
38000 mi

US $110
MAF sensor causing CEL code. Monitored OBD2 output of MAF sensor to identify no response from MAF. 
131000 mi

US $130
A common problem with Volvos S60s (and similar models) after 100,000 miles. The Oil Breather Trap get clogged and the engine starts burning multiple quarts of oil very quickly. Unfortunately this repair requires you to remove the intake manifold and multiple hoses and electrical connections. The Oil Breather Trap is just a simple plastic box with an extra hole to increases airflow to the engine. I did the repair and the car is running fine again. 
109000 mi

US $500
Serpentine belt was replaced 
195700 mi

US $160
Misfiring, power loss. Replaced bad ignition coil 
127500 mi

US $935
Fuel sensor, 
88000 mi radiator tank leaking-seam leaking-plastic 
107000 mi

US $1000
PCV crankcase tank box (kit is about $400 in parts and a 1 day job-(well over 1000 at dealer). Also changed spark plugs, flushed coolant, changed brake fluid, timing belt, serpentine belt, water pump, tensioners and idler pulleys. 
150000 mi Oil change, spark plugs and Replace pcv hose from cylinder head to pcv box 
169000 mi The check engine light is back on. Mechanic not sure what the problem is exactly.I'll have them shut it off on next oil change. 
175000 mi

US $87
Routine Oil Change. Shut off Check Engine light--but back on... I gave up on that 10K miles ago. 
180000 mi Coolant leak. Just a loose clamp. 
185000 mi Check engine light on. 
52700 mi

C $50
Car would not start. Cranked but no fuel was being delivered. Gas line valve replaced. 

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2006 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed automatic AWD

11780 mi Over-revving fan -- Poor connection to water temp sender. Fixed by simply removing and then reattaching connecter. 
104000 mi

US $3800
Engine would stall when coming to a stop light. Dealer diagnosed a faulty fuel pressure sensor and a couple of bad emissions hoses. After repairs were done the engine CPU was reprogrammed. 
105000 mi

US $1300
Long standing coolant leak. Radiator was replaced. Leak is gone. 
110800 mi

US $200
Evaporative leak causing Check Engine light to come on. 
130700 mi

US $3150
Bad fuel pump, replaced timing belt. 
101000 mi

US $50
Radiator slow leak $900 estimate. 
120000 mi

US $1170
PCV system including breather box $550 

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2006 Volvo S60 4dr Sedan

turbocharged 177hp 2.0L I5 5-speed shiftable automatic FWD

165820 mi

€75
Mid engine strut got souple 
186620 mi

€400
End muffer leaked after 9 years 

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See TrueDelta's information for all Volvo models.

2006 Volvo S60 Engine Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2006 Volvo S60 problems occur, check out our car reliability stats.