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Chart based on 18 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.
Driver Side middle rear seat (larger side) would not unlatch to fold. Tried multiple solutions - finally got working after heavily lubricating center hinge with spray lithium grease.
10300 mi
Rear drivers door lock intermittently would not unlock. Inspected and performed TSB 09-1-3 Adjusted right and left rear door lock grommets.
16000 mi
Seatbelt buckle middle row replaced
29000 mi
Rear seat would not fold down. Replacement of the hinge/latch was performed.
46300 mi
US $150
Driver side door handle broke off when opening door. I argued this should never happen and should be a warranty issue. I heard from a mechanic that this was the fourth door handle replacement this year for a Ford Flex at their dealership.
4960 mi
Also, driver side rear door lock tab (The thing that pops up when you unlock) was not functional as not attached. easily reattached. Done at routine maintenance time.
9000 mi
Weather stripping around drivers and passenger windows (window run channel) detaching from door window area. The front center console latch broke and was replaced.
28000 mi
Power seat did not automatically go back for easy exit. Entire power seat mechanism replaced.
46000 mi
US $100
Automatic Rear Liftgate would not stay open, but instead chime rapidly and close again. Diagnosed as liftgate struts were not supporting enough, so struts were replaced.
10000 mi
US $19
The 2nd row seat would stop halfway through folding.
They replaced the strut and now it works fine.
36000 mi
Middle row seat would not fold. 0.5 repair day. Fixed, but still "finicky."
Upon replacement of a complete headlight assembly the hid type, owner had to return for an additional visit to have the headlights aimed properly.
54240 mi
C $230
Lower door gasket torn away from lower door trim due winter freezing ice build up
1700 mi
Aligned driver's door and rear bumper.
10000 mi
Parts installed successfully. Parts installed successfully.
15000 mi
Passenger side rear seat would not release without major effort. Mechanism was replaced.
32240 mi
The driver's side door handle broke off. The dealer replaced it with a new one.
22320 mi
Hydraulic rear seat is supposed to fold forward at touch of button...but often too weak to complete this motion. There is a TSB for this. Dealer order parts and fixed hydraulic strut.
See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how
frequently 2009 Ford Flex problems occur, check out our car reliability stats.