2009 Ford Flex Ford Flex 2009

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2009 Ford Flex repairs by problem area

Engine (14%)

Transmission and Drivetrain (7%)

Brakes and Traction Control (9%)

Suspension and Steering (13%)

Electrical and Air Conditioning (25%)

Paint, Rust, Leaks, Rattles, and Trim (26%)

Other (6%)

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Chart based on 382 repairs.
See TSBs and recalls for the 2009 Ford Flex.

2009 Ford Flex suspension repair cost distribution

$2500+ (0%)

$1000 - $2499 (9%)

$500 - $999 (24%)

$100 - $499 (27%)

< $100 (40%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 45 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2009 Ford Flex 4dr SUV

262-horsepower 3.5L V6 6-speed automatic FWD

32000 mi Scraping noise - right front wheel bearing replaced 
90000 mi Front Struts and rear shocks replaced. 
105000 mi Stabilizer Bar link failed by improper installation from prior warranty repair. 
105000 mi

US $550
Dealer's untrained mechanics broke several parts and covered up their mistakes. Broke electrrical sensors and taped wires to look like connected. Broke cv joint 
86000 mi

US $198
Loose left inner tie rod replaced. Four wheel alignment an additional $110 
94700 mi

US $350
left front wheel hub replaced. car had been making a grinding noise 
116000 mi front toe was out of specs. necessary to correct wheel alignment. this problem, probably caused by potholes, required purchase of two new tires. 
122600 mi

US $2410
front end wanders, steering wheel off center, steering column squeaks when turning. They replaced steering gear, including spindle rod, and intermediate steering shaft. replaced both outer tie rods, and right rear toe adjustment link. Four wheel alignment. 
127000 mi

US $2000
Power steering pump broke, spilling fluid everywhere, rendering power steering inoperable. Was able to drive car home, and then to the dealer. 
92000 mi

US $1300
Rack and pinion 
81000 mi

US $1347
4 new tires installed (Michelin). Rear tie rod ends worn and replaced. Told by dealer rep if not replaced (tie rod ends)rear tires could not be aligned properly. 
40000 mi

US $37
Front left stabilizer bar link had to be replaced. 
186200 mi

US $600
Rear spring had broken. Had been causing terrible squeaking sound for a year. All fixed! 
45000 mi in intermittent bang on right turns, front end right side 
68000 mi

US $550
Vehicle was increasing loud in rear, replaced passenger side rear wheel bearing 
70500 mi

US $922
Right rear bearing replaced, under warranty from the last repair Replaced both rear lower control arm bushings Rear passenger side Tie rod 
28700 mi

US $250
Front passsenger side wheel bearing needed replaced 
49000 mi

US $625
Replaced wheel bearings on 2 wheels 
50000 mi

US $800
Replaced struts and shocks 
20900 mi Front end creak and pop when car turned sharply and back to center. 
36760 mi both front stabilizer links and the left hand rear stabilizer link were replaced in failed attempt to fix a thumping noise 
42780 mi thump in floor boards, see fordflex.net for other owners reporting same issue. when driving on lumpy surface sounds like distant artillery fire. dealer doesn't recognize problem. 
97000 mi

US $562
I noticed a front end noise at 20-25 mph that sounded as if something was coming loose in the front end. 
106640 mi

C $180
LF wheel bearing was noisy and caused my wife concern. Replaced wheel hub assembly complete. 

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2009 Ford Flex 4dr SUV

262-horsepower 3.5L V6 6-speed automatic AWD

48360 mi

C $400
Loud noise vibration type sound worse when turning wheels left to right 
60140 mi

C $250
Noise or thunk would occur after rolling over a bump at slow speeds or turning. Dealer assessed the issue and ordered the part to make repair. Lower driver side sway bar end links and bushing. 
130200 mi

C $435
Lots of Leakage of power steering fluid. 
102000 mi

US $45
Drivers side rear wheel bearing making humming noise, more noticeably at higher speeds, indicating bearing wear. Replaced bearing, noise gone, quiet now. Since that has been repaired, have noticed steering difficulty when parking. Suspect rear caliper on wheel that I worked on. Caliper was difficult to retract the pistons. Possible frozen caliper. 
62000 mi Clunking noise in front end was initially diagnosed as a transmission noise. After several trips, it was discovered to be a stabilizer bar. Also replaces one tie rod end and did four wheel alignment. 
28760 mi squealing noise rear when accelerating from a stop on humid days. 
119800 mi

US $600
Wheel bearings left front and rear 
55180 mi

C $570
Worn Tie rods replaced and alignment done 
7000 mi Thud in front right suspension, could not find a problem 
61000 mi

US $329
Front wheelbearing replaced. 
87000 mi

US $998
Roar in back/front?????. They can't find the problem. Installed both rear wheel bearings. Installed right front axle with carrier bearing. 
37200 mi replace rear wheel bearings, worn and making noise squeeking from steering when turning 
52080 mi The knuckle bushing plates in the rear were both changed, along with control arms and most of the other parts and a spring replaced. 
57040 mi Steering pump hose leaking. First trip to put dye in the engine oil and power steering oil to see which is leaking. Second trip back to find its the power steering hose. Third trip to have it replaced. 
22940 mi Stabilizer bars ordered for the front end Stabilizer bars installed. 
46500 mi

C $285
Front Stabilizer Bars replaced (again) 
71500 mi

US $100
Stabilizer bar and RF Strut replaced 
83000 mi

US $100
Front right and left link(sway bar ends) Same parts were replaced at 41,743 miles. Replaced second time at 82,500 miles. First time under warranty. Second time under extended warranty. 
49000 mi

US $130
Right tie rod replaced 
53320 mi

C $800
Rear tie-rod replaced, both sides Rear sway bar linkage broke 

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See TrueDelta's information for all Ford models.

2009 Ford Flex Suspension Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2009 Ford Flex problems occur, check out our car reliability stats.