2010 Ford Flex Ford Flex 2010

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2010 Ford Flex repairs by problem area

Engine (16%)

Transmission and Drivetrain (9%)

Brakes and Traction Control (9%)

Suspension and Steering (20%)

Electrical and Air Conditioning (21%)

Paint, Rust, Leaks, Rattles, and Trim (18%)

Other (6%)

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Chart based on 311 repairs.
See TSBs and recalls for the 2010 Ford Flex.

2010 Ford Flex transmission repair cost distribution

$2500+ (5%)

$1000 - $2499 (9%)

$500 - $999 (0%)

$100 - $499 (27%)

< $100 (59%)

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Chart based on 22 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2010 Ford Flex 4dr SUV

turbocharged 355hp 3.5L V6 6-speed shiftable automatic AWD

15000 mi fluid leak in right front AWD mechanism 
110000 mi cracked PTU 
93500 mi

US $2200
Needed new transfer case/internals. $1,700.00 
82500 mi

US $2100
Power take off unit failed. Expensive hard part failed much too early in my opinion. 
97120 mi

C $100
PTU seal leaking - input shaft seal leaking 
39060 mi shift solenoid Passenger side PTU intermediate shaft seal and deflector replaced 
26000 mi Software update to resolve hard shift issue. 
44000 mi

US $120
known hesitation (similar to neutral drop) when starting from a stop. Reflash took care of the problem along with new battery 
44000 mi Clunking noise and jerking. Transfer case worn. 
68000 mi

US $100
NVH problem. So far have replaced an out-of-balance drive shaft and at least one CV or universal joint. 
27900 mi TSB for lurching and stalling was performed. Parts had to be replaced. 
12200 mi The continuing problem of the transmission is apparently resolved with most of the transmission being replaced. 

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2010 Ford Flex 4dr SUV

262-horsepower 3.5L V6 6-speed automatic FWD

94900 mi

US $100
started slipping from startup when cold then slamming into gear. Dealer "broke" alignment tool during new sensor replacement resulting in 5 additional days out of service waiting for replacement tool from ford 
15000 mi Tranny is always in the wrong gear. It seems as though it is always upshifting to save gas, at the expense of power. Though my gas mileage sucks! Tranny also gets confused when moving up and down the gears and hesitates w/ loss of power. 
14000 mi Transmission appears to slip intermittently when turning..Dealer could not replicate 
73000 mi

US $100
Wheel bearings (both up front) one was worn and damaged, the other was loose. 
2000 mi Took in for recall of trans lines, replaced. One of the new trans lines broke at a seam leaving Flex not moving and spilling trans fluid. 

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2010 Ford Flex 4dr SUV

262-horsepower 3.5L V6 6-speed automatic AWD

89200 mi

US $410
Half shaft seal leak on the PTU for the Awd system. This leak was on the right side. 
74700 mi

US $130
PTU (Front transfer case) need replacement 
51860 mi

C $2863
Grinding noise - constant. Front PTU replaced. 
59700 mi Replace left front cv shaft due to torn boot and contamination 
27000 mi Trans sluggish/shifting problems, reflashed memory 
6820 mi The Flex had a hesitation and slam at about 60 km/h. This has been a very intermittent problem but previously it was minor. However, a severe slam happened. It's a known problem and Ford has a service advisory. The valve body was replaced. 
32240 mi Transfer case / PTU seal was leaking. Seals replaced under warranty. Noticable improvement in transmission smoothness after repair. 
46500 mi The power-take off unit was leaking. The unit was replaced under warranty. I didn't realize it but this this is the second failure of this unit. The previous failure was repaired under a broader dealer service trip. 
53940 mi Power take off unit seal was leaking. Noticed during service repaired under warranty 

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2010 Ford Flex Transmission Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2010 Ford Flex problems occur, check out our car reliability stats.