2005 Dodge Grand Caravan Dodge Grand Caravan 2005

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2005 Dodge Grand Caravan repairs by problem area

Engine (33%)

Transmission and Drivetrain (4%)

Brakes and Traction Control (3%)

Suspension and Steering (20%)

Electrical and Air Conditioning (29%)

Paint, Rust, Leaks, Rattles, and Trim (4%)

Other (6%)

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Chart based on 360 repairs.
See TSBs and recalls for the 2005 Dodge Grand Caravan.

2005 Dodge Grand Caravan electrical repair cost distribution

$2500+ (1%)

$1000 - $2499 (5%)

$500 - $999 (10%)

$100 - $499 (44%)

< $100 (40%)

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Chart based on 96 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2005 Dodge Grand Caravan

Engine not specified

114000 mi

US $354
All lights and electrical system voltage fluctuating. First noticed when the battery was replaced. Made a stop to put gas cap on and left lights on and turned off vehicle. Would not start. 
98580 mi Speedometer showing all lights when vehicle started (PRNDL) - Not diagnosed but estimated by mechanic approximate cost - $300 

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2005 Dodge Grand Caravan 4dr Minivan, ext.

207-horsepower 3.8L V6 4-speed automatic FWD

100000 mi

US $250
Automatic doors, driver side fixed. 
105000 mi automatic sliding door 
115000 mi passenger side automatic sliding door never fixed, wanted $800. 
45000 mi

US $100
Driver's side power sliding door, which was previously realigned began to malfunction. It would not close all the way and latch. The center console, which they installed when the van was new has never worked correctly. The rear outlet was blowing the fuses on all of my chargers. They said it was fine repeatedly. The passenger power door started malfunctioning and quit working all together. The center console again.....it was still blowing the fuses on my chargers. We got a volt meter and tested it and it was negative power. We told them the polarity was reversed and they FINALLY fixed the wiring. 
31000 mi A/C Blower Motor Gone Front left end making horrible sound. "No defect found" 
49000 mi

US $550
Power door tracks and motors. 
50000 mi

US $340
Right sliding door off track, and sliding harness destroyed. 
67000 mi

US $80
Some interior lights did not work. The Dealer said that they just reset the computer and that brought the lights back to a functioning state. 
75000 mi

US $100
Replaced Driver side power door cable (broken wire inside cable)Replaced something in drivers side window control as it was intermitently not working. 
94200 mi

US $215
Multi switch that controls blinkers, windshield wipers was not working correctly. After repair we noticed that the steering column shroud was not on correctly, took back to dealer to fix the shroud alignment. 
114000 mi

US $130
Clutch on alternator-bad bearing-replaced. 
128000 mi Needed $1500 AC repair when traded. 
173000 mi Back A/C fan stopped working. Replaced electrical relay. Working again. 
180900 mi

US $500
Alternator went out. Replaced. 
83000 mi

US $150
Alternator pulley start making noise. Got remanufactured alternator from Autozone for 150. Bearing on it broke in 1.5 months. Replaced again by lifetime warranty. So good so far. 
86000 mi Replaced broken wires in power sliding door harness 
98000 mi

US $80
A/C recharged & key FOB quit working. 
118700 mi

US $1300
A/c clutch broke. 
112000 mi

US $180
Driver side power window mechanism needed to be replaced because the window would take a very long time to get back up. 
169600 mi

US $150
The rear window windshield motor was replaced. 
184100 mi

US $480
The car radio went out and had to be replaced. 
218000 mi

US $190
Replaced drivers side window motor 
226000 mi

US $220
Replaced rear wiper motor 
120000 mi

US $800
replaced alternator 
117000 mi

US $14
Replaced ambient temperature air sensor, located in front of the radiator and behind the grill, which reports the outside temperature on the overhead console 
134000 mi

US $125
Faulty battery replaced 
36000 mi Passenger side power sliding door motor. Hard to move manually since car was purchased. Had replaced just before manufacturer's warranty was up. 
39000 mi

US $100
Power door locks stopped working. There was a TSB on this. 
68000 mi

US $90
Front blower resistor replaced. Blower/fan for the front HVAC system was inoperable. 
134000 mi

US $300
Clutch/bearing on the alternator was going bad. Very loud noise that fluctuated with vehicle speed. Alternator replaced. Shop indicated they had seen several recently. 
153300 mi broken wire in power sliding door on driver side. broken in two places- repaired; Also bolt fell out of door stay latch. replaced with comparable bolt. 
109700 mi

US $492
Alternator failed and needed to be replaced. Alternator failure caused battery to fail. 
28520 mi HVAC system or external body leaks causing carpets in both driver & pass area floors to become water saturated. Dealer tried to reproduce problem, but failed. Dealer asked to have Van back in warmer weather to re-attempt repairs. 
30380 mi Hose connection to rear A/C unit failed at joint, system drained itself completely. Dealer replaced connection and recharged the A/C system. 
31000 mi ac is not working have to add refrigerant because system has a leak 
38000 mi Air conditioning stopped getting cool Passenger automatic side door quit working 
82000 mi

US $310
Wouldn't always start correct,had ignition checked along with starter....starter failure. 
23550 mi Driver's slider door locking mechanism replaced to repair issue with power lock not working on that particular door. Computer flashed, unsure why 
26000 mi Leak from a/c under passenger dash, turned carpet rusty color. Repaired leak, didn't clean the carpet! Very upset. 
42000 mi

US $210
New Front window motors. New map light assembly. 
154800 mi

US $450
Pre-emptive replacement of original alternator because it was making suspicious noise. 
159000 mi

US $144
Driver power window switch busted. Replaced power window module. 

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2005 Dodge Grand Caravan 4dr Minivan, ext.

180-horsepower 3.3L V6 4-speed automatic FWD

82140 mi

C $220
rear evaporator extension tubes corroded through and started leaking 
12400 mi fix air conditioning, charge lost, seals leaking on rear exhanger, down time 3 days 
fix air conditioning, condensor seals lost, replace pump, downtime 2 days 
66340 mi

C $1000
passenger power window failed, 
80060 mi

C $703
detected noise that came from the alternator. bearings worn , replaced DRIVEALIGN tensioner of the alternator. items replaced : 13870A and 38185 by Tech-NET Professionnel garage. 
104160 mi

C $89
replaced blower motor resistance fan would work only on hi speed , part replaced RU362 
105400 mi

C $107
recharge and replaced condensor fan 
123060 mi

C $120
Replace resistance air blower 
124620 mi

C $1309
Had to replace the evaporated by new one . 
105000 mi Electronic Sliding door would not close properly without manually forcing to close. 
123270 mi

US $130
Power door locks not working: dealer flashed body control module (software update) to repair. 
142947 mi

US $32
Airbag warning light coming on intermittently. Replaced clock spring (in steering wheel) with aftermarket replacement part. 
162000 mi

US $9
Replace RF headlight bulb 
217000 mi The lights on the radio and air condition buttons don't work. The dealer says to buy new radio and new air condition controls. 
40000 mi

US $230
O-rings failed. Freon lost. O-rings replaced and refrigerant installed. 
44000 mi

US $100
Electric door locks stop functioning. 
47000 mi

US $1000
air conditioning line corroded and leaked out the freon - lines replaced 
61000 mi

US $300
Air bag sensor in steering wheel failed, in accident, air bag would not deploy. 
75000 mi

US $400
Drivers window failed to go up and down. Module replaced. 
48360 mi

C $380
Front crash sensors had be replaced, not covered under 2006 recall. 
83700 mi

C $35
Replace broken/stuck IOD 20 amp fuse to solve power locks not working. 
8000 mi

US $120
power door locks failed - reflashed BCM per TSB 08-040-04 -- not considered recall or warranty item since not safety issue charged 1 hr shop time even though TSB says 0.5 hr 
58000 mi

US $310
Drivers power window would go down, but stop half way up. Replace controller/motor unit. 
83000 mi

US $492
AC not cooling. Recharged. Seems good 
87200 mi

US $652
Rear evaporator leaking. Had been to shop twice in the past four poor cooling, but they were unable to find the problem due to small leak 
121000 mi

US $200
Alternator was making noise at idle, especially on cold days. Problem traced to decoupling pulley. Had alternator completely rebuilt including a new litens pulley. Rebuild shop said it was close to failure. Replaced belt while apart. 
92000 mi

US $300
Windshield wipers would not turn off 
100000 mi

US $110
Car would not start without major boost from AAA. Took into repair shop and had bad battery diagnosed. No electrical issue. 3 1/2 years of a 6 year Chrysler battery. 
120000 mi

US $600
Heater would not work on drivers side front. Replaced switch/actuator (?) inside dash. Cost about $600. Where we purchased car in 2005. 

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2005 Dodge Grand Caravan 4dr Minivan

207-horsepower 3.8L V6 4-speed automatic FWD

27000 mi Latch not always releasing rear hatch. 

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2005 Dodge Grand Caravan 4dr Minivan

180-horsepower 3.3L V6 4-speed automatic FWD

74300 mi

US $100
door locks were not working properly, side electric door sometimes not working 
185000 mi Added AC coolant. Probably could use another can but good enough for this cooler Wisconsin summer 
15500 mi Corrosion of front airbag sensor wiring connectors. Replaced under warranty. Front Air Bag Sensors failed due to wiring corrosion. Replaced under warranty. 
18600 mi Driver's side power window inoperative, regulator replaced under warranty. 
24800 mi Power locks not working, reset error codes. 
29760 mi

C $50
Power locks didn't work. Fixed by reflashing body control computer. 
40000 mi

US $92
Flashed BCM to repair electric lock failure. Reimbursed by dealer after complaint to Chrysler went unanswerd. 
116000 mi

US $550
Both front power window motors needed replacement 
55000 mi

US $140
Recharged A/C. 
86800 mi Air conditioning failed 
156000 mi

US $350
Replaced driver side power window motor. 
21700 mi Two Failed Air Bag sensors. 
82660 mi

C $500
Car would not start 
86260 mi

C $500
Car wouldn't start 

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2005 Dodge Grand Caravan 4dr Minivan

150-horsepower 2.4L I4 4-speed automatic FWD

145000 mi

US $20
Window motor and switch on passenger side. Now the drivers side window won't work. 
145000 mi

US $20
Heater fan resistor failed and fan would not run, replaced resistor and it failed put in another and it is working but I am afraid to run fan at low speed for fear of burning out resistor. 
145000 mi

US $66
Blower motor with warn bearings hard to spin. . Excessive electricel drain. Burning out resisers. Replaced motor all working well. 
48000 mi

US $100
The passenger seat belt light came on even when there was no passenger in the car or when the passenger had the seat belt on. Other vin numbers of this vehicle had a recall for this item so the repair cost was covered, but not mine. 

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2005 Dodge Grand Caravan 4-door

6-cylinder automatic 2WD

197000 mi

US $650
Replaced air compressor and fans. 
197000 mi

US $350
Driver window quit working. 
218000 mi

US $2300
Passenger window motor replaced (quit working) evaporator (air conditioner not working) 
225000 mi

US $2500
Air compressor ,relay switch and fans replaced 
146500 mi

US $151
The rear AC core was broken. Due to the high cost of repair I chose to plug the rear system and recharge the system at about 1/4 of the cost 

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2005 Dodge Grand Caravan Electrical Problems

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