| 1 | 0 | 3 | 4 | 3 | 4 |
Ford Expedition repairs by problem area
Engine (32%)
Transmission and Drivetrain (12%)
Brakes and Traction Control (6%)
Suspension and Steering (12%)
Electrical and Air Conditioning (28%)
Paint, Rust, Leaks, Rattles, and Trim (5%)
Other (4%)
Select a problem area
- Engine
- Transmission and Drivetrain
- Brakes and Traction Control
- Suspension and Steering
- Electrical and Air Conditioning
- Paint, Rust, Leaks, Rattles, and Trim
- Other
Chart based on 898 repairs.
Ford Expedition body repair cost distribution
$2500+ (4%)
$1000 - $2499 (4%)
$500 - $999 (11%)
$100 - $499 (26%)
< $100 (55%)
Chart based on 47 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.
2018 Ford Expedition 4dr SUV
turbocharged 375hp 3.5L V6 10-speed shiftable automatic 4WD
| 5000 mi | Driver side rear view mirror glass defect. |
2017 Ford Expedition 4dr SUV, ext.
turbocharged 365hp 3.5L V6 6-speed shiftable automatic RWD
| 145191 mi US $240 |
Rear washer hose line is broken. Water leaks into driver side rear quarter panel from the ceiling. |
2016 Ford Expedition 4dr SUV
turbocharged 365hp 3.5L V6 6-speed shiftable automatic 4WD w/low range
| 1052 mi | passenger seat track replaced due to rattle |
2011 Ford Expedition 4dr SUV, ext.
310-horsepower 5.4L V8 6-speed automatic 4WD w/low range
| 24906 mi | Rear door glass was leaking on inside from the top. Mainly during heavy rain. Dealer found and performed TSB 12-8-5, was unable to reuse weather strip, replaced it and installed weather rain guard as per TSB. No cost - warranty |
| 32367 mi | Noticed water at drivers side just to left of brake peddle. No frequency or amount of rain experienced to go by. Happens sometimes, not all. Dealer tried to replicate, kept vehicle extended time, couldn't experience or find issue. |
2008 Ford Expedition 4dr SUV
300-horsepower 5.4L V8 6-speed automatic 4WD w/low range
| 44500 mi US $700 |
Rubber trim piece on left side of windshield replaced. |
| 22000 mi US $37500 |
All the chromed-plastic trim corroded from the mag-chloride w/i 10 weeks of the first winter. Ford would not repair under warranty. It cost $1,200 to dechrome the truck. |
| 64800 mi US $50 |
Rear driver-side interior door handle broke. |
| 310 mi | Rattle in sun roof above left passenger seat. Fixed the problem myself by wedging foam between sunroof and sheet metal. Dealer adviced they would have done the same. |
| 26040 mi | Body repair done for rust bubbles under paint on the rear tail gate. The repair was covered by the dealer as good will, but not by Ford warranty. |
2007 Ford Expedition 4dr SUV, ext.
300-horsepower 5.4L V8 6-speed automatic 4WD w/low range
| 76500 mi | Paint peeling from trunk and hood. Large patches. Dealer won't fix it because the warranty is for corrosion AND perforation meaning the rust must be deep enough to cause holes. |
| 78000 mi | Front "FORD" emblem faded |
| 79700 mi | Passenger airbag cover middle seam torn |
| 73780 mi C $100 |
Gutter drain in sunroof clogged causing backup of water over gutter into passenger compartment |
| 133700 mi US $2800 |
Sunroof track required replacement due to the glass panel jamming. New track needed. |
2007 Ford Expedition 4dr SUV
300-horsepower 5.4L V8 6-speed automatic RWD
| 79000 mi | interior driver side door handle broke |
| 34000 mi | continuing squeak in left side of dash - no fix after 4 times in for repairs continuing warm weather squeal from rear hydraulic lifts - replaced once; no help low cooling in A/C seats - upgraded the fan |
2007 Ford Expedition 4dr SUV
300-horsepower 5.4L V8 6-speed automatic 4WD w/low range
| 123000 mi | rusted out rocker panels under driver and passenger front doors |
| 26000 mi | Third row seat automatic up/down broke plastic part and leather ripped. But fixed under warranty. |
| 89000 mi US $425 |
repaired rust on back tailgate and re-painted |
| 135000 mi US $100 |
Attempted to diagnose rattle in the dashboard. Dealer could not determine the problem. Owner chose NOT to spend an additional 4 hours of diagnostic time to determine the issue (I will live with it). |
2006 Ford Expedition 4dr SUV
300-horsepower 5.4L V8 4-speed automatic 4WD w/low range
| 140000 mi US $59 |
Front end repainted due to peeling paint. |
| 121300 mi US $1200 |
Both rocker panels showing signs of rust. Wanted it fixed right. Panels cut out and new metal installed, rust resistant coating added before painting. |
2005 Ford Expedition 4dr SUV
300-horsepower 5.4L V8 4-speed automatic 4WD w/low range
| 48000 mi US $150 |
Replaced RF door weatherstrip. |
| 112000 mi US $409 |
Also discovered a completely rusted out core support, but that'll be for next quarter... |
| 112900 mi US $1495 |
Radiator core support had completely rusted out and had to be repaired (welded in a new one). My mechanic told me about 4 years ago that we'd have to keep an eye on it and it finally had to be done. It is parked outside 24/7 but receives excellent preventive maintenance otherwise. Part #5LZ16138A "only" cost $554.00 but the labor took the remainder. The shop does excellent work, however. |
| 71000 mi US $25 |
Paint bubbling on tailgate and hood front lip. |
| 80200 mi US $350 |
Bubbling paint on hood and rear deck. Sanded and repainted effected areas. |
| 69000 mi | Interior driver's door panel was damaged during replacement of window regulator and motor. Parts had to be ordered. New driver's side door interior panel and handle were replaced. |
2004 Ford Expedition 4dr SUV
260-horsepower 5.4L V8 4-speed automatic RWD
| 155000 mi US $270 |
there was an intermittent squeal ft from the left front of the vehicle. |
2004 Ford Expedition 4dr SUV
260-horsepower 5.4L V8 4-speed automatic 4WD w/low range
| 145700 mi | The moonroof exploded out of nowhere. Nothing hit it. Sounded like a shotgun went off. Not repaired. Too expensive. Duct taped plastic over it for the winter. |
2004 Ford Expedition 4dr SUV
232-horsepower 4.6L V8 4-speed automatic RWD
| 37500 mi | leather seats in back were repaired due to pealing of leather. |
| 51000 mi | leather seats replaced again in the back due to pealing of leather Very poor quality leather (warranty) |
2004 Ford Expedition 4dr SUV
232-horsepower 4.6L V8 4-speed automatic 4WD w/low range
| 149000 mi US $500 |
Rust over the rear wheel |
2003 Ford Expedition
Engine not specified
| 81000 mi | New tires were needed, also cracking on the leather seats bottom needed replacement. Engine running well. |
2003 Ford Expedition 4dr SUV
260-horsepower 5.4L V8 4-speed automatic 4WD w/low range
| 99000 mi US $500 |
Boot trim around the front driver and passeger doors peeled and needs to be replaced |
| 164000 mi US $73 |
Replaced rear console surround due to wear. Replaced rear third high mount brake light due to broken light cover. Since it protrudes I accidentally busted it while cleaning the car at a self service car wash using the foam brush wand. My fathers Navigator has the same issue. Those dang brake lights aren't cheap! |
| 174820 mi US $420 |
and rubber column shift boot. |
| 175850 mi US $209 |
Replaced worn out drivers seat foam cushion and leather. |
| 35000 mi US $216 |
The driver's seat needed to be re cushioned. There was no support left. |
| 126000 mi US $430 |
Cut out rusty rocker panels and weld in new Rocker panels and repaint |
2001 Ford Expedition 4dr SUV
260-horsepower 5.4L V8 4-speed automatic 4WD w/low range
| 73000 mi | Sunroof became locked on one side while opening it and misaligned the entire window. Was unable to realign which caused water to leak in during rain/washing. The windows was taped sealed as the entire headliner must be removed to repair. |
2001 Ford Expedition 4dr SUV
232-horsepower 4.6L V8 4-speed automatic 4WD w/low range
| 46380 mi $600 |
Water comes in through the windscreen. |
2000 Ford Expedition 4dr SUV
260-horsepower 5.4L V8 4-speed automatic RWD
| 346000 mi US $40 |
Both headlights had fogged lens. Replaced with new halogen headlight assemblies. |
2000 Ford Expedition 4-door
8-cylinder automatic AWD
| 146000 mi | Sunroof quit working. Sold with problem. |
1999 Ford Expedition 4-door
8-cylinder automatic 4WD
| 156000 mi | Major paint and body repair done 6 years before. Sealant and paint on roof of vehicle was cracking and peeling, with some discoloration on the roof, too. Dealer said "lifetime warranty" and fixed it. Looks like new again. |
| 184500 mi US $850 |
Moon roof was out of adjustment, would not slide properly. Realigned and adjusted. |
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