2004 Ford Expedition Ford Expedition 2004

We are 103,000+ car owners sharing real-world car information.

Join Us

2004 Ford Expedition repairs by problem area

Engine (23%)

Transmission and Drivetrain (19%)

Brakes and Traction Control (6%)

Suspension and Steering (18%)

Electrical and Air Conditioning (27%)

Paint, Rust, Leaks, Rattles, and Trim (6%)

Other (1%)

Select a problem area

Show all problems

Need advice about a specific Ford Expedition problem?

Chart based on 83 repairs.
See TSBs and recalls for the 2004 Ford Expedition.

2004 Ford Expedition electrical repair cost distribution

$2500+ (0%)

$1000 - $2499 (0%)

$500 - $999 (10%)

$100 - $499 (67%)

< $100 (24%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 21 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2004 Ford Expedition

Engine not specified

161000 mi

US $300
Battery light came on, turned out I needed an alternator. 

Return to top

2004 Ford Expedition 4dr SUV

260-horsepower 5.4L V8 4-speed automatic RWD

102300 mi Backup sensors do not work so I wanted to replace one to resolve the issue. The codes for all 4 backup sensors are coming up and the mechanic is unclear on how to proceed to further diagnose the issue. 
75000 mi

US $20
HVAC air duct valves were malfunctioning due to vacuum leaks in vacuum hoses from engine. Repairs partially resolved problem. Apparently there are additional vacuum leaks that have not been isolated. 
63700 mi When we bought the vehicle, the airbag light was on. The dealership ordered a new sensor and paid to have it installed. 
180000 mi Replaced right headlight. 

Return to top

2004 Ford Expedition 4dr SUV

260-horsepower 5.4L V8 4-speed automatic 4WD w/low range

150600 mi

US $225
Alternator went bad Drivers window regulator bad 
52000 mi

US $249
Airbag light comes on due to some malfunction in the passenger side front seatbelt. Replaced unit with labor. 
57994 mi

US $175
replace aux. mode door actuator motor 
52700 mi generator replaced in September 2009 on extended warranty, now again defect, replaced on parts warranty 
95000 mi

US $225
truck has a power drain but no codes replaced altinator now has code, check charging system had it checked and all reads fine. 
203700 mi

US $150
alternator failed 
117800 mi

C $500
Air bag crash sensor located in front bumper failed due to corrosion. Sensor and electrical connector replaced. 
89000 mi

US $100
Replaced battery 
122000 mi

US $638
Charging System Warning came on battery was draining 
139000 mi

US $275
Driver side window failed in an open state Window failed to close again. System fixed, then failed again. Symptoms include: Loud whining sound from mechanism when lowered in temperatures under 20F and wind noise from seal in upper rear corner of same driver window. Usually returns within a week. 
85000 mi

US $170
Blower only worked on "high" setting, replaced a rheostat 
100300 mi

US $160
No cool air, turned out to be blown A/C clutch fuse 
121000 mi

US $225
Heat blower would only work on "high/Max". Replaced Blower Motor Resistor. 

Return to top

2004 Ford Expedition 4dr SUV

232-horsepower 4.6L V8 4-speed automatic RWD

50000 mi navigation system replaced also warranty 

Return to top

2004 Ford Expedition 4dr SUV

232-horsepower 4.6L V8 4-speed automatic 4WD w/low range

149200 mi

US $270
system needed recharge and repair to compressor electrical connection 

Return to top

See TrueDelta's information for all SUVs
See TrueDelta's information for all Ford models.

2004 Ford Expedition Electrical Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2004 Ford Expedition problems occur, check out our car reliability stats.