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2001 Ford Explorer Technical Service Bulletins (TSBs)

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TSB Date Problem Area TSB Text
10/23/08 NHTSA ID: 10026389
TSB ID: CSP-08B01

Ford: certain 1999-2001 model year vehicles up to 6000 lb gvwr registered in new york and certain 2001 vehicles up to 6000 lb gvwr registered in the state of maine, certified for sale in california-federal emission warranty refund.
04/28/05 NHTSA ID: 10014096
TSB ID: 042419

Revised procedure for adjusting alignment on all suspensions - new right hand upper control arm design for torsion bar front suspensions.
04/07/05 NHTSA ID: 10013064
TSB ID: 02216

Excessive sulfur smell from exhaust. *eh
01/04/05 NHTSA ID: 10011150
TSB ID: 020801

Rattle noise from primary chain drive area 2000-3000 rpm - 4.0l sohc engine.
08/05/04 NHTSA ID: 10008580
TSB ID: 02176

Lamp-brake-invadvertent disabling of brake shift interlock. *mj
07/22/04 NHTSA ID: 10008166
TSB ID: 17316

Fuel signal to instrument cluster service tip.
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11/14/03 NHTSA ID: 10004038
TSB ID: 03199

Rattle/buzz sound from under the vehicle on 4.0l single overhead cam (sohc) engines.
11/04/03 NHTSA ID: 10003839
TSB ID: 16952

Postal fleet vehicles equipped with 4.0l fe engine may exhibit a low oil pressure gauge reading, check engine light on and sometimes upper or lower engine noise.
09/17/03 NHTSA ID: 10002780
TSB ID: 0398

Malfunction indicator lamp (mil) illumination with diagnostic trouble codes p0442, p0455, p0456, p0457, p1442 or check fuel cap lamp illuminated with diagnostic trouble code p0457.
09/09/03 NHTSA ID: 10002643
TSB ID: 16735

Various noise issues from the rear leaf springs while driving.
09/03/03 NHTSA ID: 10002482
TSB ID: 0335

Idle air control (iac) valve diagnostic service tips.
03/25/03 NHTSA ID: 10000592
TSB ID: 870197

Incorrectly installed gear driven camshaft position (cmp) sensor synchronizer assemblies causing surge, lost of power, malfunction indicator lamp on and diagnostic trouble codes p1336, p1309 and p0340.
12/09/02 NHTSA ID: 637920
TSB ID: 0281

Some vehicles equipped with the 4.0 sohc (single over-head cam) engine may exhibit a primary timing chain rattle noise.
12/06/02 NHTSA ID: 637803
TSB ID: 15910

Concerns with brake vibration, roughness and / or grinding noise, and excessive brake rotor corrosion.
11/07/02 NHTSA ID: 636326
TSB ID: 15692

Some vehicles may exhibit a squeak, snap, rattle, or clunk in the front end when turning or going over bumps.
11/06/02 NHTSA ID: 636235
TSB ID: 16040

Experiencing a clicking / popping noise from the upper steering column area when turning the steering wheel.
11/04/02 NHTSA ID: 636013
TSB ID: 0276

Information on diagnosing engine rattle noise from primary chain drive area between 2000-3000 rpm on cold engine operation only.
04/18/02 NHTSA ID: 630515
TSB ID: 01246

Engine oil system priming procedures, service tips for reports of premature engine failure.
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04/18/02 NHTSA ID: 630576
TSB ID: 15470

Concerns with spark knock noise or chain rattle noise between 2000-3000 rpm, during cold engine operation only.
04/18/02 NHTSA ID: 630605
TSB ID: 15496

Some vehicles built before april 23, 2001 may exhibit a hard start/long crank after sitting for an hour or more due to fuel system contamination.
04/17/02 NHTSA ID: 630442
TSB ID: 15422

Some vehicles may exhibit a hard start/long crank condition after sitting for an hour or more.
04/15/02 NHTSA ID: 630190
TSB ID: 15290

Some 4.0l sohc may exhibit an engine oil leak condition, coming from the oil pan or ladder frame area.
04/12/02 NHTSA ID: 630105
TSB ID: 15567

Some vehicles built before april 23, 2001 may exhibit a hard start/long crank after sitting for an hour or more.
04/11/02 NHTSA ID: 630001
TSB ID: 0214

Some engine assemblies with aluminum cylinder heads repaired in-vehile have been found to leak coolant and/or oil from the cylinder head gasket area.
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04/11/02 NHTSA ID: 630018
TSB ID: 15532

Information on vehicles exhibitng fuel line damage due to pinching/squeezing of the fuel return line.
02/26/02 NHTSA ID: 627927
TSB ID: 01205

Some vehicles may exhibit vacuum or air leaks in the intake manifold and / or engine system causing diagnostic trouble codes p0171 and or p0174.
12/03/01 NHTSA ID: 625794
TSB ID: 15249

Concerns with high brake pedal force to stop after rotor machining.
10/23/01 NHTSA ID: 622841
TSB ID: 15022

Concerns that the anti-lock brake system (abs) lamp is on with diagnostic trouble codes c1230, c1229, or c1237.
05/23/01 NHTSA ID: 619317
TSB ID: 14823

Some vehicles equipped with the 4.0 sohc engine may exhibit a primary chain rattle noise between 2000 - 3000 rpm (sometimes described as a spark knock-type noise).
05/23/01 NHTSA ID: 619337
TSB ID: 14868

Some vehicles equipped with the 4.0 sohc engine may exhibit a primary chain rattle noise (sometimes described as a spark knock-type noise).
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04/18/01 NHTSA ID: 618639
TSB ID: 14371

Subject regarding pop / creak noise from the rear underbody while driving. *jb
04/16/01 NHTSA ID: 618539
TSB ID: 00201

Some vehicles may exhibit hesitation on acceleration or while turning. *jb
04/03/01 NHTSA ID: 617995
TSB ID: 14617

Subject pertaining to broken thermostat. *jb
04/02/01 NHTSA ID: 617878
TSB ID: 14584

Subject regarding flex fuel vechicle oil and fuel recommendations. *jb
04/02/01 NHTSA ID: 617932
TSB ID: 14555

Concerns with engine ticking sound/noise. *jb
04/02/01 NHTSA ID: 617968
TSB ID: 14583

Concerns with broken thermostats on engines. *jb
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03/01/01 NHTSA ID: 616507
TSB ID: 00M12

Ford motor company is providing additional coverage for the 4.0l sohc camshaft chain tensioner and lower intake manifold gasket.
08/07/00 NHTSA ID: 613716
TSB ID: 14090

Some vehicles may exhibit a hard start / no start condition when attempting to start the vehicle.
07/27/00 NHTSA ID: 613705
TSB ID: 14062

Some vehicles may exhibit a cooling system leak due to a broken constant tension clamp. **mr
07/26/00 NHTSA ID: 613665
TSB ID: 8534

Some vehicles may exhibit a cooling system leak due to a broken constant tension clamp. **mr
02/22/02 Engine NHTSA ID: 627774
TSB ID: 012113

Some ignition switch lock cylinder assemblies may exhibit rougness and / or excess effort in turning, key does not fully return from start, a malfunction indicator lamp may illuminate with p0500, p1502 and u1039 stored in powertrian control
12/06/05 Transmission and Drivetrain NHTSA ID: 10017891
TSB ID: 030508

Front axle leaks fluid from vent tube - vehicles equipped with 4x4 or awd.
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04/28/05 Transmission and Drivetrain NHTSA ID: 10014086
TSB ID: 042107

General (pcm) power train control module programming procedures.
07/26/04 Transmission and Drivetrain NHTSA ID: 10008279
TSB ID: 03261

New service part - number 5 needle bearing and race kit - 4r70w transmission - service tip.
11/04/03 Transmission and Drivetrain NHTSA ID: 10003831
TSB ID: 16935

An uncommanded shift to 4x4 low.
10/29/03 Transmission and Drivetrain NHTSA ID: 10003748
TSB ID: 03148

New transmission cooler flusher - service tips. 2003 escort and super duty f series included.
07/25/03 Transmission and Drivetrain NHTSA ID: 10001922
TSB ID: 0358

Fluid may leak out of the front axle vent tube. *jb
12/09/02 Transmission and Drivetrain NHTSA ID: 637922
TSB ID: 0282

Some vehicles built prior to 9/15/2001 may exhibit low line pressure readings while in drive, no 2nd gear, no 3rd gear, no engine braking in manual 1st and slipping shifts and / or delayed engagements.
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12/04/02 Transmission and Drivetrain NHTSA ID: 637755
TSB ID: 15887

Some vehicles may exhibit a no 1-2 upshift, no 2-3 upshift, a no engine braking condition in manual 1 or diagnostic trouble code p0732 (gear 2 incorrect ratio) or p0733 (gear 3 incorrect ratio).
11/04/02 Transmission and Drivetrain NHTSA ID: 635998
TSB ID: 02138

Low line pressure reading at wide open throttle (wot), slipping shifts and / or delayed engagements with possible diagnostic trouble codes p0732, p0733, p1762 set on vehicles built before 12/1/2001.
11/04/02 Transmission and Drivetrain NHTSA ID: 636056
TSB ID: 0242

Certain vehicles with 4x4 or all-wheel drive may have a fluid leak from the front axle vent tube.
12/03/01 Transmission and Drivetrain NHTSA ID: 625796
TSB ID: 15251

Some 4x4 vehicles with fewer than 10,000 miles may exhibit grease oozing from the front driveshaft cv joint.
11/30/01 Transmission and Drivetrain NHTSA ID: 625715
TSB ID: 01181

Brake shift interlock.*jb
10/22/01 Transmission and Drivetrain NHTSA ID: 622642
TSB ID: 01114

Some 4x4 vehicles may exhibit a high-pitched squeal or whistle type noise from the front axle area of the vehicle at speeds from 16 to 64 km/h (10 to 40 mph).
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09/06/01 Transmission and Drivetrain NHTSA ID: 621084
TSB ID: 15080

Some vehicles with fewer than 10,000 miles may exhibit grease oozing from the front driveshaft cv joint.
09/05/01 Transmission and Drivetrain NHTSA ID: 620988
TSB ID: 01137

Some vehicles equipped with a 4r70w automatic transmission may exhibit a clunk noise during the 2-1 downshift event.
07/19/01 Transmission and Drivetrain NHTSA ID: 620172
TSB ID: 01B75

On some u.s. postal service 4x4 vehicles, an incorrect bolt and washer may have been inadvertently installed in the front axle. if the correct bolt and washer were installed, it may be possible for it to become loose and fall out, causing
06/23/01 Transmission and Drivetrain NHTSA ID: 619653
TSB ID: 01B75

Field action for certain usps vehicles built with incorrect front axle to frame horizontal bolts.
05/30/01 Transmission and Drivetrain NHTSA ID: 619427
TSB ID: 01411

High-pitched front axle squeal or whistle type noise from the front of the vehicle at speeds from 16 to 64 km/h (10 to 40 mph).
05/23/01 Transmission and Drivetrain NHTSA ID: 619314
TSB ID: 14819

Some 4x4 vehicles may exhibit a fluid leak from the front axle vent tube.
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05/23/01 Transmission and Drivetrain NHTSA ID: 619330
TSB ID: 14847

Concerns with vehicles exhbit fluid leakage from the front axle vent tube.
05/22/01 Transmission and Drivetrain NHTSA ID: 619276
TSB ID: 0186

On some vehicles, including sport and sport trac, the front axle leaks fluid from the vent tube.
04/02/01 Transmission and Drivetrain NHTSA ID: 617969
TSB ID: 14586

Some 4.0l vehicles with a4wd built prior to 9/13/99 may exhibit a vibration / pulsation at 0-45 mph on dry pavement under light to moderate acceleration in 4 auto mode which may characteristic with the control trac 4x4 system. *jb
03/05/01 Transmission and Drivetrain NHTSA ID: 616522
TSB ID: 002310

Subject regarding contamination from prior transmission concerns or excess wear may be trapped in the transmission fluid cooling system.
07/27/00 Transmission and Drivetrain NHTSA ID: 613704
TSB ID: 14056

Some vehicles may exhibit an oil leak from the front axle pinion oil seal area. **mr
07/26/00 Transmission and Drivetrain NHTSA ID: 613657
TSB ID: 8512

Some vehicles may exhibit an oil leak from the front axle pinion oil seal area. **mr
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06/14/00 Transmission and Drivetrain NHTSA ID: 612967
TSB ID: 14011

Some 2000 and 2001 model year vehicles may exhibit an oil leak from the inside diameter of the rear axle pinion oil seal.
06/13/00 Transmission and Drivetrain NHTSA ID: 612847
TSB ID: 8423

Some vehicles may exhibit an oil leak from the inside diameter of the rear axle pinion oil seal.
05/05/05 Electrical and Air Conditioning NHTSA ID: 10014671
TSB ID: 04262

False parking aid warnings. update.
04/27/05 Electrical and Air Conditioning NHTSA ID: 10014062
TSB ID: 04189

Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair.
04/08/05 Electrical and Air Conditioning NHTSA ID: 10013116
TSB ID: 04174

Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. various models including 2004 f-series.
01/04/05 Electrical and Air Conditioning NHTSA ID: 10011159
TSB ID: 041514

Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair.
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09/23/04 Electrical and Air Conditioning NHTSA ID: 10009321
TSB ID: 031501

Inoperative electric rear window defroster (heated backlite) grid lines, integral antenna concerns.
07/23/04 Electrical and Air Conditioning NHTSA ID: 10008252
TSB ID: 04111

Streamlined diagnostic procedure for vehicles with malfunction indicator lamp (mil) on and diagnostic trouble codes (dtcs) p0401, p0402, p1400 or p1401. additional symptoms may include runs rough, lacks power, surge, poor fuel economy.
07/23/04 Electrical and Air Conditioning NHTSA ID: 10008201
TSB ID: 0471

Warning indicators-parking aid-reverse sensing system (rss) and forward sensing system (fss)-false activation of warning tone-service tips. *mj update.
06/16/04 Electrical and Air Conditioning NHTSA ID: 10007360
TSB ID: 03223

Streamlined diagnostic procedure for vehicles with malfunction indicator lamp on and diagnostic trouble codes (dtcs) p0401, p0402, p1400 or p1401. additional symptoms may include runs rough, lacks power, surge, poor fuel economy.
11/14/03 Electrical and Air Conditioning NHTSA ID: 10004027
TSB ID: 03181

Remote keyless entry (rke) - service tips.
12/09/02 Electrical and Air Conditioning NHTSA ID: 637928
TSB ID: 0285

On some vehicles, the electronic automatic temperature control (eatc) blows cold air from the floor ducts on vehicles produced before 9/30/2000 only.
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11/06/02 Electrical and Air Conditioning NHTSA ID: 636151
TSB ID: 16131

Some vehicles may exhibit repeat service for an air bag lamp on with diagnostic trouble codes b1994 and b1998 set.
11/05/02 Electrical and Air Conditioning NHTSA ID: 636137
TSB ID: 16114

Some vehicles may exhibit repeat service for air bag lamp on with diagnostic trouble code b1994 (driver side air bag circuit resistance high) and / or b1998 (passenger side air bag circuit resistance high).
11/05/02 Electrical and Air Conditioning NHTSA ID: 636065
TSB ID: 0245

Information regarding discharged battery charging service tips and guidelines.
04/12/02 Electrical and Air Conditioning NHTSA ID: 630100
TSB ID: 15564

Some 4 door vehicles with the autolamp feature may exhibit a condition of the headlamps staying on all the time.
11/08/01 Electrical and Air Conditioning NHTSA ID: 624608
TSB ID: 15119

Information regarding multifunction switch part number clarification. *slc
10/31/01 Electrical and Air Conditioning NHTSA ID: 623944
TSB ID: 01156

Some vehicles may exhibit heater core leaks. *slc
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08/07/01 Electrical and Air Conditioning NHTSA ID: 620411
TSB ID: 14306

Some vehicles may exhibit one or all power windows inoperative, all or one of the power door locks inoperative or allthe power door locks cycling un-commanded.
05/22/01 Electrical and Air Conditioning NHTSA ID: 619266
TSB ID: 0162

Vehicles equipped with passive anti-theft system (pats) may not start or crank.
04/16/01 Electrical and Air Conditioning NHTSA ID: 618546
TSB ID: 00213

Subject regarding climate control - eatc - blower motor control service tips. *jb
04/03/01 Electrical and Air Conditioning NHTSA ID: 618083
TSB ID: 01110

Air bag lamp on with diagnostic trouble codes b1994 and / or b1998 stored in memory.
04/28/05 Other NHTSA ID: 10014138
TSB ID: 042421

Safety belt retraction speed.
04/28/05 Other NHTSA ID: 10014165
TSB ID: 04251

Aluminum corrosion - service tip.
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08/05/04 Other NHTSA ID: 10008575
TSB ID: 02171

Paint-premature clearcoat cracking-service tips. *mj
04/19/02 Other NHTSA ID: 630636
TSB ID: 0232

Some vehicles equipped with the 4.0l sohc engine may exhibit a check engine light on with diagnostic trouble codes p0300 (random misfire) or p0301.
04/18/02 Other NHTSA ID: 630595
TSB ID: 15486

Some vehicles may exhibit a check engine lamp illuminated with diagnostic trouble code p0457 (gross leak after fuel fill).
04/17/02 Other NHTSA ID: 630418
TSB ID: 15406

Concerns with rear wipers that do not sufficiently clean the back glass.
04/12/02 Other NHTSA ID: 630097
TSB ID: 15563

Information regarding malfunction indicator light illuminating with diagnostic trouble code p0300/p0301.*yh
03/05/02 Other NHTSA ID: 628153
TSB ID: 01B77

Owner notification program supplement 7 revised information - regarding replacement of wilderness at tires.
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12/03/01 Other NHTSA ID: 625751
TSB ID: 15215

Some vehicles may exhibit drivability conditions or check engine lamp illuminated with diagnostic trouble code p0455 or p0457 stored.
12/03/01 Other NHTSA ID: 625752
TSB ID: 15215

Some vehicles may exhibit drivability conditions or check engine lamp illuminated with diagnostic trouble code p0455 or p0457.
12/03/01 Other NHTSA ID: 625759
TSB ID: 15217

Information on service parts for hard start condition.
12/03/01 Other NHTSA ID: 625770
TSB ID: 15223

Some postal vehicles may exhibit a malfunction indicator lamp with a diagnostic trouble code p0442.
11/15/01 Other NHTSA ID: 624934
TSB ID: 15155

On some vehicles the rear wiper arm fails to clean back glass.
10/31/01 Other NHTSA ID: 623988
TSB ID: 01157

Information regarding transmission fluid usage charts. *slc
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09/07/01 Other NHTSA ID: 621103
TSB ID: 15093

Exhibiting drivability conditions or check engine lamp illuminated with diagnostic trouble code p0455 (gross leak detected).
08/08/01 Other NHTSA ID: 620451
TSB ID: 14451

Some vehicles equipped with 5.0l engine may exhibit a malfunction indicator light (mil) on with possible diagnostic trouble codes (dtc) p0351, p0352, p0353 and / or p0354 in self test with no driveability concerns present.
07/20/01 Other NHTSA ID: 620221
TSB ID: 14907

Concerns with vehicles exhibiting the oil pressure gauge registering low or no oil pressure usually on initial start-up after several hours of cold soak.
07/19/01 Other NHTSA ID: 620195
TSB ID: 14871

Some vehicles may exhibit driveability conditions or check engine lamp (mil) illuminated with a diagnostic trouble code p0455 (gross leak detected).
05/30/01 Other NHTSA ID: 619433
TSB ID: 0154

Some vehicles may exhibit a flashing transmission control indicator lamp (tcil) accompanied by a diagnostic trouble code (dtc) p0741 and in some cases p1728.
04/18/01 Other NHTSA ID: 618619
TSB ID: 14345

Some vehicles may exhibit the oil pressure gauge registering low or no oil pressure usually on initial strt-up after several hours of cold soak. *jb
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04/16/01 Other NHTSA ID: 618530
TSB ID: 00143

Subject regarding vibration, shake, resonance noise at speeds above 72 km/h (45mph). *jb
04/16/01 Other NHTSA ID: 618532
TSB ID: 00L09

Subject pertaining to supplemental tire inflation label. *jb
04/02/01 Other NHTSA ID: 617930
TSB ID: 14554

Some vehicles equipped with 4r70w transmission may exhibit the tcil on with diagnostic trouble code p0741 (torque converter clutch system performance or stuck off) in continuous memory. *jb
03/06/01 Other NHTSA ID: 616584
TSB ID: 002405

Some vehicles equipped with a 5.0l engine may exhibit a malfunction indicator lamp (mil) on with diagnostic trouble code (dtc) p0351 through p0354 possible with no driveability concerns present.
03/02/01 Other NHTSA ID: 616533
TSB ID: 00245

Some vehicles equipped with a 5.0l engine may exhibit a malfunction indicator lamp (mil) on with diagnostic trouble codes (dtcs) p0351 through p0354 possible with no driveability concerns present.
03/02/01 Other NHTSA ID: 616549
TSB ID: 14451

Some vehicles equipped with 5.0l engine may exhibit a malfunction indicator light (mil) on with possible diagnostic trouble codes p0351, p0352, p0353 and / or p0354 in self test with no driveability concerns present.
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09/20/00 Other NHTSA ID: 613895
TSB ID: 14198

Some vehicles may exhibit a squeak noise from the front lower door hinge(s) when opening or closing the doors.
07/27/00 Other NHTSA ID: 613721
TSB ID: 14061

Some vehicles may come in for a malfunction indicator lamp (mil) on with diagnostic trouble code p0171 and/or p0174 in self test. **mr

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Ford Explorer TSBs (Technical Service Bulletins)

Some things are often misunderstood about recalls and technical service bulletins (TSBs). Plus a disclaimer.

  1. Recalls do not have to be issued only because something is prone to failure. NHTSA (a government agency) can only require a recall if a failure will affect safety, emissions, fuel economy, or compliance with some other regulation or law. Manufacturers can voluntarily recall cars for problems that do not affect these, though.
  2. Recalls often apply to only some cars of a specific model year, rather than all of them. You should receive a letter from the manufacturer if your car has been recalled. You can also check with the dealer, which will know which (if any) recalls pertain to your car.
  3. The primary purpose of TSBs is to inform dealers about known problems with a car and how to fix them. They are not the same as recalls. As with recalls, TSBs often only apply to some cars, not the entire model year.
  4. Dealers often will not provide a preventive repair just because a problem described in a TSB might happen to your car. They'll usually want to observe symptoms that the problem is already affecting your car.
  5. Even if there are symptoms, a manufacturer doesn't have to pick up the cost of a TSB repair if the car is out of warranty, though sometimes they do.

We provide the text of recalls and TSBs as provided by NHTSA. There can be errors in the text. If you sign up for notifications in My Garage, we will try to get these to do, but for various reasons (some beyond our control) cannot guarantee you will receive them. When in doubt about a recall or TSB, contact the dealer.