2004 Ford Explorer Ford Explorer 2004

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2004 Ford Explorer repairs by problem area

Engine (23%)

Transmission and Drivetrain (23%)

Brakes and Traction Control (5%)

Suspension and Steering (22%)

Electrical and Air Conditioning (23%)

Paint, Rust, Leaks, Rattles, and Trim (0%)

Other (2%)

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Chart based on 132 repairs.
See TSBs and recalls for the 2004 Ford Explorer.

2004 Ford Explorer electrical repair cost distribution

$2500+ (0%)

$1000 - $2499 (10%)

$500 - $999 (16%)

$100 - $499 (29%)

< $100 (45%)

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Chart based on 31 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2004 Ford Explorer

Engine not specified

64480 mi

C $230
Air conditioning was recharged. 

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2004 Ford Explorer 4dr SUV

239-horsepower 4.6L V8 5-speed automatic RWD

118000 mi

US $2200
Manifold hose leak, and actuator door broken. 
120000 mi

US $500
Diverter flaps broken. Removed broken diverters and replaced then. 

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2004 Ford Explorer 4dr SUV

239-horsepower 4.6L V8 5-speed automatic AWD

109300 mi

US $800
Defroster vent 

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2004 Ford Explorer 4dr SUV

239-horsepower 4.6L V8 5-speed automatic 4WD w/low range

105000 mi

US $1600
Starter failed, and the flywheel had to be replaced as well. 
184000 mi

US $40
Recharge 
184200 mi

US $600
Charged ac 
198000 mi

US $50
Replaced blend door actuator 
198000 mi

US $60
Replace blend actuator 

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2004 Ford Explorer 4dr SUV

210-horsepower 4.0L V6 5-speed automatic RWD

77300 mi

US $100
Alternator died. Replaced. 
88000 mi Battery died 
76300 mi radio volume broke 
161100 mi

US $100
Alternator went bad 

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2004 Ford Explorer 4dr SUV

210-horsepower 4.0L V6 5-speed automatic AWD

108000 mi

US $50
Replaced bad tire pressure warning sensor inside the tire/wheel assy. They have a long life (5 yr) battery, but that wasn't the problem. Road Salt had corroded the metal cap that screws on to the metal stem to add air to the tire. Junk.  
64000 mi First, backup sensors stopped working. 
128000 mi

US $400
The backup warning system was not working. wiring and speaker replaced. 

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2004 Ford Explorer 4dr SUV

210-horsepower 4.0L V6 5-speed automatic 4WD w/low range

133000 mi

US $200
Had to replace starter 
136000 mi

US $79
replaced blower motor 
144000 mi

US $80
Drivers side front window motor Replaced window regulator and motor assembly 
195000 mi

US $1500
Computer died and needed to be replaced. 
83700 mi

US $514
Replaced alternator and battery 
134200 mi

US $150
Car would not turn over when attempting to start 
122900 mi

US $250
Clicking noise from underneath dash when temp control moved out of Cold position. Replaced blend door actuator 
174000 mi

US $200
Battery light and ABS light on. Alternator died and drained battery. Based on age of battery (4 Yrs) elected to replace battery as well as replaced alternator 
196000 mi

US $35
Headlight burned out. Replaced both bulbs with Silverstar Ultra Halogen bulbs (9006) 
138000 mi

US $845
Replaced alternator and emergency brake shoes. 
97000 mi

US $178
Heater Blend motor broken, had to disassemble dash to access it 
191000 mi

US $7
Tail light burnt out. just two screws, maybe five minutes. 
65000 mi

US $35
A/C recharge previously taken to another garage who did not repair it. replace blend door 
83000 mi Air conditioner required repair. Total around $1,500 for this and brakes. 

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2004 Ford Explorer Electrical Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2004 Ford Explorer problems occur, check out our car reliability stats.