2003 Ford Explorer Ford Explorer 2003

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2003 Ford Explorer repairs by problem area

Engine (23%)

Transmission and Drivetrain (17%)

Brakes and Traction Control (1%)

Suspension and Steering (28%)

Electrical and Air Conditioning (22%)

Paint, Rust, Leaks, Rattles, and Trim (4%)

Other (4%)

Chart based on 137 repairs.
See TSBs and recalls for the 2003 Ford Explorer.

2003 Ford Explorer engine repair cost distribution

$2500+ (3%)

$1000 - $2499 (3%)

$500 - $999 (13%)

$100 - $499 (67%)

< $100 (13%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 30 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2003 Ford Explorer 4dr SUV

239-horsepower 4.6L V8 5-speed automatic AWD

94000 mi

US $302
air sensor 

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2003 Ford Explorer 4dr SUV

239-horsepower 4.6L V8 5-speed automatic 4WD w/low range

154380 mi

C $200
New ignition on the steering column since the old one came out with the key 
137020 mi

A $275
Slow leak in radiator plug. Can wait. 
42000 mi

US $210
DPFE - EGR Pressure Sensor IAC - Idle Air Control Sensor both replaced at same time 
188000 mi

US $4500
One of the bearings disintegrated while towing. Engine is a complete loss. 
44000 mi

US $160
Broken heat shield on front transfer case. 
93000 mi

US $200
Replaced all 8 ignition coils and spark plugs. 
77000 mi

US $80
Idle air control valve replaced to correct rough idle 
88000 mi

US $170
#3 fuel injector failed and was replaced. Spark plugs also replaced. 
109000 mi

US $190
Failed tensioner pulley bearings 
112300 mi

US $550
#3 spark plug shot out of head after threads in head failed. Destroyed #3 coil pack when it happened. Apparently a common problem in 4.6L Triton engine. 

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2003 Ford Explorer 4dr SUV

210-horsepower 4.0L V6 5-speed automatic RWD

151000 mi

US $70
Plastic part connecting radiator hose to engine failed. 
178000 mi

US $150
Thermostat housing cracked leaked coolant. 
199000 mi

US $250
There was an engine code that the temperature was not getting to optimal conditions. It ran fine, in fact it's been like that for over a year, but the problem turned out to be the thermostat. While I had a day off, I replaced the spark plugs and wires, air filter and the cruise control switch. 
229000 mi

US $300
Timing chain cassettes broke. Didn't appear to cause any timing issues at the time we repaired it, it was just very noisy, but was running great. Replaced cassettes, put it all back together, then a few days later it got loud again. Suspect that it jumped time on the drivers side. Have not had time to pull engine again to repair. Besides, it's been cold. 
151700 mi

US $100
leaking water pump 

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2003 Ford Explorer 4dr SUV

210-horsepower 4.0L V6 5-speed automatic AWD

135000 mi

US $2000
oil pump broke, engine seized. replaced with used engine. 90 day warranty. 

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2003 Ford Explorer 4dr SUV

210-horsepower 4.0L V6 5-speed automatic 4WD w/low range

63000 mi

US $110
Re-flash computer to resolve surging on deceleration/coast. 
118420 mi

C $450
Check Engine Light came on. Driver side Oxygen sensor needed to be replace. 
92000 mi

US $400
The truck overheated while pulling a trailer. Replaced water pump and thermostat housing (that melted from the heat) 
157400 mi

US $650
Thermostat housing was leaking. Flush coolant, replaced thermostat housing and refilled. 
171000 mi Thermostat stuck open. Vehicle wouldn't reach operating temperature. 
199000 mi

US $125
Exhaust replaced 
154600 mi

US $250
P0301 CODE REGULARLY SENT, NO RESOLUTION 
165800 mi

US $150
Thermostat housing cracked 
170000 mi

US $630
Exhaust noise, needed new muffler P0301 code still active 
173000 mi

US $200
P0301 code still active, replaced intake gasket and bolts. 
187000 mi

US $499
Timing chain issue diagnosed with rear chain. $3500 to repair. No repair made. 
186000 mi

US $750
Failed water pump 
146000 mi

US $10
PCV valve 
149000 mi Timing chain is going out and rattling - engine needs to be replaced 

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See TrueDelta's information for all Ford models.

2003 Ford Explorer Engine Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2003 Ford Explorer problems occur, check out our car reliability stats.