2004 Ford Explorer Ford Explorer 2004

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2004 Ford Explorer repairs by problem area

Engine (23%)

Transmission and Drivetrain (23%)

Brakes and Traction Control (5%)

Suspension and Steering (22%)

Electrical and Air Conditioning (23%)

Paint, Rust, Leaks, Rattles, and Trim (0%)

Other (2%)

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Chart based on 132 repairs.
See TSBs and recalls for the 2004 Ford Explorer.

2004 Ford Explorer suspension repair cost distribution

$2500+ (4%)

$1000 - $2499 (19%)

$500 - $999 (23%)

$100 - $499 (38%)

< $100 (15%)

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Chart based on 26 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2004 Ford Explorer

Engine not specified

82900 mi

US $900
The front wheel bearings were replaced, but the vibration persists. The technician was unable to successfully find the problem. 

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2004 Ford Explorer 4dr SUV

239-horsepower 4.6L V8 5-speed automatic RWD

115300 mi

US $450
Replaced both rear wheel bearings 

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2004 Ford Explorer 4dr SUV

239-horsepower 4.6L V8 5-speed automatic 4WD w/low range

93000 mi

US $500
Front sway bar links 
184200 mi

US $600
There was also a new front end tie rod and ball joint installed. 

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2004 Ford Explorer 4dr SUV

210-horsepower 4.0L V6 5-speed automatic RWD

151000 mi

US $287
Front drivers side wheel bearing went out. Seems to be a common failure.  Also discovered the ball joints are bad. Will get them replaced next month. 
153600 mi

US $458
Passenger side wheel bearing 
82000 mi

US $230
tie ends for sway bars 
82200 mi

US $750
upper and lower ball joints 
104000 mi

US $400
replaced right rear wheel bearing 

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2004 Ford Explorer 4dr SUV

210-horsepower 4.0L V6 5-speed automatic AWD

108000 mi All 4 wheel bearings were replaced along with back brake pads 
127000 mi

US $1200
Replaced the The ball joints. 

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2004 Ford Explorer 4dr SUV

210-horsepower 4.0L V6 5-speed automatic 4WD w/low range

121000 mi

US $100
freeplay in right rear trailing arm removed and replaced 
97000 mi

US $178
Bad bearings 
98900 mi

US $3200
Sway bar connecting links broken, repaired by owner 
85500 mi

US $700
Rear wheel bearings howling - New bearings installed, TSB. 
92000 mi

US $20
"creaking" sound when going over speed bumps. Replaced front sway bar bushings with aftermarket ones that could be lubricated via grease gun 
107000 mi

US $250
Rt wheel bearing found loose during brake pad replacement Found upper ball joint boot cracked on RT side. Replaced Ball Joint 
115000 mi

US $50
Replaced left upper ball joint 
122900 mi

US $250
Left upper ball joint boot split. Replaced left upper control arm (with ball joint) 
133000 mi

US $50
Power steering pump leaking. Replaced Power steering pump with aftermarket refurbished unit. 
135800 mi

US $200
Replaced upper control arm and lower ball joint and had four wheel alignment 
138000 mi

US $1500
Replace upper and lower ball joints. During same visit I had brakes replaced, all 4 and an alignment. Front left bearing replaced. The rear wheel bearings are making noise but not recommended to replace them until they get worse. Replaced left front wheel bearing. Also got new Fireston Destination Tires and new brakes. Car now makes a road whirring sound from 35 mph to 45 mph. Had differentials and transfer case drained and refilled including friction modifier. 
89000 mi

US $900
Worn rear wheel bearings have been causing roaring noise for about 1 year. Shop assured me there was no rush to get this done. Decided it was time to fix. New wheel bearings and one new axle because heat generated seized hub to axle. 
98000 mi

US $1300
Front Struts Replaced due to wear 

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2004 Ford Explorer 4-door

6-cylinder automatic 2WD

93700 mi

US $1255
Replace front wheel bearings and ball joints 

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2004 Ford Explorer Suspension Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2004 Ford Explorer problems occur, check out our car reliability stats.