2004 Ford F-150 Ford F-150 2004

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2004 Ford F-150 repairs by problem area

Engine (22%)

Transmission and Drivetrain (18%)

Brakes and Traction Control (8%)

Suspension and Steering (16%)

Electrical and Air Conditioning (24%)

Paint, Rust, Leaks, Rattles, and Trim (4%)

Other (7%)

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Chart based on 249 repairs.
See TSBs and recalls for the 2004 Ford F-150.

2004 Ford F-150 suspension repair cost distribution

$2500+ (0%)

$1000 - $2499 (23%)

$500 - $999 (33%)

$100 - $499 (35%)

< $100 (10%)

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Chart based on 40 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2004 Ford F-150 4dr Regular Cab 8ft bed

231-horsepower 4.6L V8 4-speed automatic RWD

73160 mi

C $84
replace power steering return hose 

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2004 Ford F-150 4dr Regular Cab 8ft bed

231-horsepower 4.6L V8 4-speed automatic 4WD, part-time w/low range

67000 mi

US $420
Replaced front struts due to broken coil spring. 

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2004 Ford F-150 4dr Regular Cab 6.5ft bed

300-horsepower 5.4L V8 4-speed automatic 4WD, part-time w/low range

225000 mi

US $339
Wheel bearings disintegrated. R&R d wheel hub. 

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2004 Ford F-150 4dr Extended Cab 6.5ft bed

300-horsepower 5.4L V8 4-speed automatic RWD

195500 mi

US $2300
New coils, upper and lower ball joints, saw bar links, tie rods, steering column, and idler pulley 
148700 mi

US $1500
Brakes and rotors, front hubs 

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2004 Ford F-150 4dr Extended Cab 6.5ft bed

300-horsepower 5.4L V8 4-speed automatic 4WD, part-time w/low range

101000 mi

US $36
The passenger side sway bar end link started clunking. Replaced both sides while I was doing the passenger side. 
121900 mi

US $400
replaced front shocks 
72000 mi

US $1104
Ball joint replacement, new rotors and pads 
93000 mi

US $838
Ti rod, stabilizer, shock 
99000 mi

US $1614
Replaced Sway Bar Broken Spring 
142600 mi

US $500
Ball Joints, tie rod ends 
151000 mi

US $1150
Found broken right front spring. Replaced both front coil springs. 
157000 mi Right front coil spring broke. 

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2004 Ford F-150 4dr Extended Cab 6.5ft bed

231-horsepower 4.6L V8 4-speed automatic RWD

155000 mi

US $75
Power steering lines and hoses deteriorated rusted and leaking steering system power failed , lost all fluid in system. 

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2004 Ford F-150 4dr Extended Cab 6.5ft bed

231-horsepower 4.6L V8 4-speed automatic 4WD, part-time w/low range

144460 mi

C $170
and wheel bearing. 
47300 mi

US $100
Severe bind in steering wheel while turning thought to be the fluid or PS pump or PS piston binding issue. It was the support arms for the steering shaft extension under the hood rubbing on two guides. Lubrication only was the fix. 
50200 mi

US $600
u-joint on steering shaft seized. Lubed same 
119000 mi

US $750
Stock shocks changed out --- and wheels aligned 3rd brake light was leaking, seal was broken - replaced with aftermarket. - Oil & filter change, two bottles of fuel injector cleaner 

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2004 Ford F-150 4dr Extended Cab 5.5ft bed

300-horsepower 5.4L V8 4-speed automatic 4WD, part-time w/low range

126500 mi

C $612
Left front wheel bearing worn beyond limits. 
133920 mi

C $1538
Replaced rt frt wheel bearing, rt lower ball joint, rt frt hub sleeve, 
176080 mi

C $1800
Front End work, Lower Tie Rods,  
55000 mi

US $1700
Replace front struts, rear shocks, rear brake pads, resurface disks. 

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2004 Ford F-150 4dr Crew Cab 5.5ft bed

300-horsepower 5.4L V8 4-speed automatic RWD

73000 mi

US $2
Hose clamp not tight enough, power steering fluid leaking from hose/cooler. Replaced the hose clamp and topped off power steering fluid. 
88000 mi

US $800
Bad wheel bearing. Rear rotors were also warped. Replaced all 4 rotors and new pads all around. 

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2004 Ford F-150 4dr Crew Cab 5.5ft bed

300-horsepower 5.4L V8 4-speed automatic 4WD, part-time w/low range

118 mi

US $975
Replace tie rod ends, lower ball joints and right CV axle 
144000 mi

US $150
REPLACED LEFT FRONT HUB ASSEMBLY 
142300 mi

US $200
left front hub assembly failure 
147000 mi

US $1115
Bad upper and lower ball joints, driver side. Bad Sway Bar links, both sides. All replaced, with lifetime alignment. Transmission also serviced. 
152000 mi

US $315
Passenger front wheel unit bearing failed. Replaced with Timken unit. 
153000 mi

US $575
Broken Drivers Front Coil Spring. Replaced with Quick Strut Units, both sides and realigned. 
168000 mi

US $220
Intermediate steering shaft u-joints (lower one in particular) were binding resulting in stiff steering. Regreasing bought a few months, but a replacement was the only permanent fix (non-serviceable u-joints - must replace whole unit). 
177400 mi

US $119
Replaced worn Inner Tie-Rod Ends before installing new tires. 
139300 mi

US $175
front coil spring broken off at end 
141000 mi

US $600
power stearing lines rusted out and rack and pinion was leaking with bad tierod ends had to replace all parts 
140000 mi

US $250
front coil spring broken on both sides. both back shocks rusted and no longer working correctly 
145000 mi

US $351
quick change struts and rear shocks 
123200 mi

C $500
Lower ball joints 
124800 mi

C $400
Whirring noise. Replaced complete hub rhs of 4x4 axle 

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2004 Ford F-150 4dr Crew Cab 5.5ft bed

231-horsepower 4.6L V8 4-speed automatic 4WD, part-time w/low range

174000 mi

US $600
R&r tie rod ends. Alignment Oil change New front tires. 

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2004 Ford F-150 2-door

8-cylinder automatic 4WD

66000 mi

US $637
Ball joint repair. 

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2004 Ford F-150 Suspension Problems

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