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Ford Flex repairs by problem area

Engine (15%)

Transmission and Drivetrain (9%)

Brakes and Traction Control (9%)

Suspension and Steering (17%)

Electrical and Air Conditioning (24%)

Paint, Rust, Leaks, Rattles, and Trim (20%)

Other (5%)

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Chart based on 1093 repairs.
See TSBs and recalls for the Ford Flex.

Ford Flex electrical repair cost distribution

$2500+ (1%)

$1000 - $2499 (6%)

$500 - $999 (7%)

$100 - $499 (40%)

< $100 (47%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 197 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2018 Ford Flex 4dr SUV

turbocharged 365hp 3.5L V6 6-speed shiftable automatic AWD

52000 mi

US $798
The FCIM (computer that controls the whole front of the car) went bad through all the other issues, necessitating replacement. 
26000 mi Battery failed and leaked acid onto positive cable assy. Had to replace battery and positive terminal. 

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2014 Ford Flex 4dr SUV

turbocharged 365hp 3.5L V6 6-speed shiftable automatic AWD

90000 mi

US $200
Replaced HID D3S bulbs on both driver and passenger sides. Required removing grill trim, grill assembly, and bumper assembly. Required removing headlamp assembly to access bulb cover. Done by self in home garage with hand tools. 

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2014 Ford Flex 4dr SUV

287-horsepower 3.5L V6 6-speed shiftable automatic FWD

13000 mi Manufacturers recall. 
17000 mi Rear power liftgate malfunction, dealer replaced parts. 
65100 mi

C $18
Left headlight bulb burned out and relpaced 
320758 mi

US $1062
replaced alternator and washer fluid pump 
432000 mi

US $806
Replaced fan blower motor 

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2014 Ford Flex 4dr SUV

287-horsepower 3.5L V6 6-speed shiftable automatic AWD

22940 mi Marker light at passenger side not illuminating. Had whole assembly replaced under warranty. 
30380 mi Blower motor for climate fan was replaced because it would surge through different speeds without input from occupant. 
27000 mi GPS system randomly showing car off course approx. 1/8 mile. 
33400 mi Rear camera stopped working. Dealer replaced under warranty. 
46000 mi Driver side door entry keypad came flying off at high speed. Replaced under warranty. Windshield washer pump stopped working. Unit replaced under warranty. 

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2013 Ford Flex 4dr SUV

turbocharged 365hp 3.5L V6 6-speed shiftable automatic AWD

35000 mi Wireless system was having issues seeing the keys and registering a tpms system fault. 
42000 mi

US $100
Rear proximity sensor faulted Liftgate would open only a small amount and then would reclose. On second attempt lift gate would open on most occasions. Drivers Door indicating ajar on driver information console 
We had many electrical problems with this vehicle including power window, radio, trailer wiring, and key communication. Ford continued to claim it was not a lemon, but the BBB found differently. Finally Ford was forced to buy it back. 
81200 mi Led climate lighting quit 
36300 mi Passenger front door latch switch failed 
48000 mi

US $300
Door switch on rear passenger door failed 
71000 mi

US $1333
Failure of door switch right rear passenger door. 
78000 mi

US $481
Rear hatch actuator failed. Replace actuator 
46600 mi

US $200
The latch for the passenger rear door was broken causing electrical malfunction. This was fixed under the extended warranty. 
20000 mi Rear hatch lift motor squeaking during descent. Rear lift motor replaced. 
45000 mi Battery went totally dead within one year of being replaced. Fully replaced under warranty 
8740 mi Collision detection system module was malfunctioning and was completely replaced. 
99200 mi

C $152
Electrical problems with fog lamps. Replaced fog lamps. 
3000 mi Software update 
32000 mi

US $150
Car would not start. Battery died. Replaced battery. 
54800 mi

US $2000
Adaptive Cruise Control Module failed 
117000 mi

US $50
Rear Camera module replaced after it Bagan showing all images upside down. 
137000 mi

US $515
Radio head unit repaired after a fault in the pre-amp section caused loss of all audio from radio/CD player. 
24000 mi Sync not maintaining bluetooth connection with iphone 7. Repair unsuccessful. Update: iOS 11.2 update corrected problem. No issues since. 
36000 mi hvac system registers incorrect exterior temperature which cause the air temperature to be dispersed incorrectly. It happens in auto and manual modes. Outside temp is 40 degrees off for exactly 6 minutes. 
119000 mi

US $170
Rear backup camera was failing intermittently. I replaced the rear camera. 

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2013 Ford Flex 4dr SUV

287-horsepower 3.5L V6 6-speed shiftable automatic FWD

4000 mi Right Rear LED Tail light assembly had several LEDs burn out. The dealer ordered a new tail light assembly and replaced it at no cost. 
73000 mi

US $160
Backup camera diagnosed with an internal short. Quoted $650 for repair. Ordered used unit from salvage for $160 
77000 mi

US $102
Repaired a tire air sensor 
54000 mi Error code po456 condensation unit 
49000 mi Passenger seat heater not working. 

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2013 Ford Flex 4dr SUV

287-horsepower 3.5L V6 6-speed shiftable automatic AWD

19740 mi

C $100
The front wipers wouldn't turn off. 
70000 mi

US $5
door ajar switch 
68954 mi

US $2681
Rear camera and navigation not working/working intermittently. Diagnosis plus replacement of rear camera and APIM module. 
45000 mi

US $100
Door ajar switch on front passenger side replaced. 
53000 mi Windshield wiper pump 

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2012 Ford Flex 4dr SUV

turbocharged 355hp 3.5L V6 6-speed shiftable automatic AWD

49000 mi Auto reset for Bluetooth would not work, battery disconnected and system checked for working order. They confirmed that I had installed the latest Sync update. 

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2012 Ford Flex 4dr SUV

262-horsepower 3.5L V6 6-speed automatic FWD

54000 mi

US $175
The battery died. I am over the 36,000 mile limit on the warrantee so it was not covered. Not happy about that as it was only 2 1/2 years old. 
45000 mi Passenger side airbag sensor was faulty, resulting in a non-working airbag 
13300 mi Tire pressure gauge was faulty 
35000 mi Indexing concern with ipod and sync 

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2012 Ford Flex 4dr SUV

262-horsepower 3.5L V6 6-speed automatic AWD

25300 mi Complete Sync/bluetooth. Was repaired under warranty (there was a TSB) 
81000 mi

US $165
Original battery replaced. 
97000 mi

US $700
Replaced battery 

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2011 Ford Flex 4dr SUV

turbocharged 355hp 3.5L V6 6-speed shiftable automatic AWD

10000 mi The condenser was cracked and needed to be replaced. This issue fell under the existing warranty and was repaired in 2 days rather than one due to the dealer not having the part on hand and receiving it late in the day. 
95800 mi

US $200
The my driver and passenger side climate control started doing the opposite of each other. If on A/C driver's side would blow cold and passenger side would blow hot. Mechanic replaced the actuator and fixed the issue. 
33480 mi Puddle light on passenger side was out. 
7000 mi Ford Sync system would not take a "user-installed update"; Ford's syncmyride.com gave an error sending us to dealer for reprogramming. The dealer informed us that our Sync was up to date already so they did not reprogram/repair. 
36300 mi

US $200
Battery was leaking - discovered during normal maintnance - replaced at owner cost during oil change visit 
48800 mi battery dies due to unknown reason. Replaced battery at 5 weeks old, roadside assistance 5 times, home jumps 4 times. Flex has 5000 miles on it. Speculate slow electrical drain dealer hasn't identified. Frustrating!! 
6000 mi back lights for emergency strip panel, gear shift box, headlight, steering wheel, headlight all not lighting up. Eventually replaced several different fuses in service junction box & forced in as built data 
72300 mi

US $200
Dual zone climate inop 
94000 mi

US $175
Dual zone climate non operative 
32700 mi Pass. Side headrest DVD player stopped working, replaced w/ new under Warrenty . 
61000 mi

US $24
HVAC damper motor under dash , for fresh air intake. 
1000 mi Satellite radio and GPS cut out when under almost any obstacle. Dealer has contacted manufacturer to check on solutions. 
20000 mi Sync and bluetooth problems - Sync system could only recognize 2 of the advertised 10,000 commands and was unreliable even at those. The Bluetooth worked sporadically as well. Problems still present at time of trade 
98000 mi

US $750
Needed new ac compressor. 
65000 mi

US $100
One of the auto-parking sensors was damaged. Probably from a new automatic car wash where the nozzles were set WAY too high. Repaired under CPO warranty. 1 day for sensor, 1 day for paint matching, 1 day for install plus oil change 

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2011 Ford Flex 4dr SUV

262-horsepower 3.5L V6 6-speed automatic FWD

51000 mi

US $1400
Condenser needed replacing. The repair apparently needed them to remove the front bumper (!) 
17000 mi Satellite radio working intermittently. Software update performed. 
55000 mi

US $250
Had to replace starter. It kept cranking after the car started. I decided to also replace the battery since it is 6 years old...it checked out okay but decided to replace due to age 
60000 mi Passenger air bag module failed 
64000 mi

US $300
both front air director motors failed and were replaced 
151900 mi

C $700
[alternator] was overcharging the battery, causing everything electrical to shutdown/malfunction 
155000 mi

C $200
ac blowing hot air, not cooling at all 
68000 mi

US $325
Passenger side vents blow only cold air.No outside air or heat. Right temperature actuator failed. Actuator replaced. 
82000 mi Previously dead battery.18 months.Replaced for $30 under warrantee. Went dead again in 4 days. Back to dealer for 7 days. Ran diagnostics on electrical system. Found nothing. Have not had the problem since. Keeping my fingers crossed. Dealer did not charge for any of this service including doing 26 point system check as usually done on regular service. They worked on the car only two of the 7 days claiming shortage of electrical technicians for various reasons. 
101340 mi Dual heating system only heating one side. Freezing cold air on passenger side. Traveling in the U.S. Dealer offered no help. Once home disconnected battery. Let sit for an hour or so. Reconnected battery. let sit for 1/2hr started up HEAT! 
138880 mi Heating system failed completely. 2 years previous we had one half of the system fail. Tried the same approach as before. Disconnected the battery. Let sit for an hour or two. Reconnected the battery. Let sit for an hour. Started the flex and voila, HEAT!! Makes one wonder if there isn't something preprogrammed in the computer system to cause it to fail! Just sayin' ;) 
58000 mi

US $250
Blower motor control unit required replacement. Common problem, lots of examples on Internet. Parts and Labor $250. 
62000 mi

US $1700
Condenser cracked, A/C blowing only warm air Replaced core. 
59000 mi

US $150
Exterior entry system was shorting due to crack in trim. Have extended warranty and is not covered. 
18400 mi Passenger air bag turned itself off despite having a full-sized adult in the seat. 
81000 mi

US $1000
Leaking A/C condenser was replaced with a vac and re-charge of refrigerant 
43000 mi Sync system dropped Bluetooth for phones and audio. Searched online found I needed to pull and reseat fuse #14 on the fuse box under the steering column. After doing so everything came back up. 
72000 mi

US $30
Blend door actuator for passenger failed. Dealer quoted replacment at $900. Part cost $18, purchased swivel head rachet and replaced total cost $30. Difficult to reach bolts but do-able search forums for pictures and guide 
73000 mi

US $100
After a recharge, system blew no cold air. Dealer replaced compressor and 2 other elements of the AC system. Covered by $100 deductible with ESP. 
84000 mi

US $1079
Left turn signal replaced. Probably didn't take more than ten minutes. 

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2011 Ford Flex 4dr SUV

262-horsepower 3.5L V6 6-speed automatic AWD

40600 mi AM radio not operating 
2000 mi Brought car in due to slow power drain. Dealership state loose sensor plug in steering wheel for airbag sensor causing battery to drain. 
4500 mi Battery died numerous times after car sits for more than 2 days. Found TSB after 3rd trip in for same issue that states if keys are left in ignition overnight the master controls do not shut down and continue to drain battery. Vehicle in for 3rd time with slow battery drain. Repair shop saying that leaving key in ignition is causing power train? 
76000 mi

US $90
Replaced battery 

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2011 Ford Flex 4-door

6-cylinder automatic 2WD

140000 mi

US $300
Replaced battery due to age and mileage 

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2010 Ford Flex 4dr SUV

turbocharged 355hp 3.5L V6 6-speed shiftable automatic AWD

73460 mi Heater blowing cold at idle. TSB recall. 
60500 mi

C $100
AC blows warm 
33000 mi liftgate motor inoperative, reset motor contol 
61000 mi

US $539
refrigerant recharge replaced actuator $ 202 fixed leaks in AC , $539 Blown turbo, car in shop 22 days, cost > $3000 
41540 mi Heater Damper motor was making load clicking noise 
27580 mi

C $480
Replaced rear pad and rotors at my expense. Replaced right front tire pressure sensor covered under warranty. 
36160 mi Air bag warning light. Passenger side air bag faulty. Back ordered. Replaced by dealer after 3 weeks. 
56000 mi A/C Vent actuator needed to be replaced. 
46000 mi

US $250
Factory passenger side headrest DVD player stopped working. Replaced with takeout unit from other flex. 
65000 mi

US $20
Replaced heater blend door actuator 
116645 mi

US $211
Blend door motor 
60760 mi

C $100
Power window drivers side stopped working, found to be faulty switch, replaced under Ford Extended Warranty just paid $100 deductible. 
86460 mi

C $300
Replace actuator motor for heater doors. 
53000 mi Passenger side mirror will not operate through range of motion when switch is pressed, mirror moves one "notch" then stops until switch is pressed again. Update: later cleared up, water intrusion? 
64000 mi Blend door motor. 
66500 mi

US $600
Blend door motor defective and replaced. 
45000 mi Plate covering number pads on door rattle. Dealer relaced 
61000 mi

US $100
heat went out on passenger side. solenoid were replaced under extended warranty 
59700 mi

US $20
Blend Door Clicking at start and occasionally while driving. System still working, just makes occasional ratcheting noise. I'm fixing it. Parts on order. 
44000 mi

US $100
Two separate trips for different actuators Second actuator 
23000 mi Erratic Remote Start operation. When engaging the Remote Start, the alarm would active, and the car didn't remotely start. The Fix: The remote Start Module was replaced under warranty. 
7440 mi TPMS sensor fault message received intermittently. Brought car in to dealer but the message was not on at that time. Dealer said to come back when the message was on. 
11780 mi Dealer still cannot figure out the faulty TPMS message. 
15500 mi Passenger side DVD player monitor turns on and off intermittently and on it's own. New headrest DVD ordered to be installed later. TPMS sensor fault message. 
16120 mi New DVD Headrest ordered and replaced. Works fine now. 
25420 mi Monitor "A" (behind driver) would not turn off. When pressed off, it would restart after 3-4 seconds. Dealer could not replicate. 
27900 mi Monitor A would not turn off. Replaced under warranty now. 
30480 mi

C $302
Rear driver side factory DVD headrest monitor failed. Was replaced under pro-rated warranty coverage and costs shared with dealer and Ford. 
105000 mi

US $350
multiple blend door actuator failures causing hot air to flow from the vents on the passenger side. 
35000 mi Passenger side of the dual zone A/C quit working. Dealer rep[laced actuator. 
32000 mi Rear DVD players will not turn off. 
18800 mi leaks freon. dye added. return trip required 
57000 mi

US $600
"Vane" for mixing warm / cold air was stuck. 
68000 mi

US $100
blender solenoid behind instrument cluster was ticking with a clock like noise 

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2010 Ford Flex 4dr SUV

262-horsepower 3.5L V6 6-speed automatic FWD

88000 mi

US $60
Drivers side mirror motor replacement 
15000 mi Satellite radio bled through the Aux input 
65000 mi

US $100
Cluster light came on for airbag. Two loose wire connections found on passenger side airbags. Cleaned connections and plugged in at a cost of $100 deductable from extended warranty. 
73000 mi The air bag light came on - found loose cable. 
24300 mi Actuater fan needed to be replaced. Warranty work 
71000 mi Loud whistling noise when the heating/AC system is set to the floor. Air flow door seems to be stuck. No repair done, Ford would not cover under extended warranty. 
71000 mi Loud whistling noise when the heating/AC system is set to the floor. Air flow door seems to be stuck. No repair done, Ford would not cover under extended warranty. 
24000 mi Passenger-side window switch had become disconnected. 
69000 mi

US $100
Replace broken switch on rear power window. 
98000 mi

US $800
Leak in one of the A/C lines 
159000 mi

US $1000
Replaced condensor 
29000 mi

US $100
Replace recirc door actuator 
37000 mi

US $100
Windshield Washer pump/motor 
15000 mi power assist feature on rear hatch operated intermittently Installed SPO , linear strut motor on rear hatch, repair appears to be successful 
56600 mi

US $290
replace air intake door actuator 
6000 mi Sirrus radio plays at low volume while AUX line is being played. replaced radio seems to have resolved problem 
139500 mi

C $300
The damper between the front split heat/cool control was not functional. Service was required and a component was replaced. An actuator was replaced. 

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2010 Ford Flex 4dr SUV

262-horsepower 3.5L V6 6-speed automatic AWD

102260 mi

C $120
Battery died 
46000 mi

US $100
heat/cold actuator 
55000 mi

US $225
blend door motor was replaced to correct heat coming out instead of cool air 
39680 mi Front blower motor was slightly noisy and was replaced. 
6000 mi Interior light dimmer switch broke. Was repaired in about 1.5 hours. 
33300 mi

US $146
Replace recirculation door actuator that had been clicking. 
65000 mi

US $400
Motor in heating system failed resulting in cold air only on passenger side. 
5000 mi Driver's side headlight shuts off. Had to order a ballast. 
4300 mi - Rear Passenger side window not opening - fixed 

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2009 Ford Flex

Engine not specified

5000 mi Second row seats will not fold up with the push of the button, when the seats are fully rearward. They will unlock but will not fold all the way. 

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2009 Ford Flex 4dr SUV

262-horsepower 3.5L V6 6-speed automatic FWD

52800 mi

US $300
Rear AC actuator failed. 
58300 mi

US $212
The vehicle blows hot air at idle and in slow moving traffic when temperature exceeds 100. TSB to reflash engine computer and recharge system performed. 
68000 mi

US $107
In-dash CD Changer no longer worked. The unit would display "CD Focus Error". 
81000 mi Front climate control actuator failed. 
16000 mi Seat motor locked up. 
Second issue: Excessive noise in AM radio. Very bad signal to noise ratio. Swapped radio then antenna cables then rooftop mount. 
20100 mi Repaired auto climate controls. Broke CD player in the process, then didn't set up new one with Sirius. Multiple trips and a lot of trouble to get this all sorted out. 
42000 mi

US $100
CIRCULATING FAN FOR HVAC. BALL BEARING WEARING OUT. REPLACED FAN ASSEMBLY 
36 mi On the way home from purchasing the vehicle, the odometer stopped working. Cannot legally drive the vehicle without an Odometer. Dealer had to order new gauge cluster. Bought car and could not drive it for almost a week. Dealer provided rental car. 
61000 mi AC switch bad. 
4300 mi Leaking AC hose. 
19000 mi

US $100
Replace vent door actuator. Door lock actuator motor. 
55000 mi

US $10
Brake light bulb 
12400 mi When switched on, right side HID headlamp would briefly flicker then go out. Ford service replaced the HID bulb. 
13320 mi Vehicle would not start due to lack of battery power. A jump start allowed the vehicle to be driven to the dealer for diagnostics. No fault was found and no parts replaced. 
7000 mi Right front electric door lock actuator not working. Problem repaired. Problem has reoccured in less than a week. 
15200 mi Burned out license plate light. 
26000 mi Ford Sync hard to understand on other end of phone at highway speeds. "could not replicate" 
32000 mi repair Sync hands free bluetooth with new software update and replaced hands free microphone. 
40000 mi Replaced reverse sensor. 
22500 mi microphone sync system aftermarket microphone installed. TSB #10-25-12. 
45000 mi heater fan while on heat to feet making whistling noise 
56900 mi

US $380
Intermittent Tail Light issue due to shortage in factory towing hitch wiring harness 
67600 mi

US $100
The mechanism which controls the airflow was replaced. Minor repair. 
69000 mi Replace battery 
75000 mi

US $100
When over 100 degrees outside the air quits working , blows hot. Did it when dropped off, dealer could not replicate the next day , no fix made. 
9000 mi Sync issue, incompatibility with some ipods 
71000 mi

US $128
A/C would cycle between warm and cold when in traffic or sitting still. Also reported blend door thumping but dealer failed to address this until next trip. Blend door would thump under dash when A/C in auto. Had reported at earlier visit but was not addressed.  
102000 mi

US $400
Rear back up sensors (2) had to be replaced 
20000 mi Backup warning was undependable. Sensor(s) were replaced 
128000 mi

US $325
Low Freon, leaking from system. 
23000 mi The lock on the front passenger side door unlocks and immediately locks again when using the remote or the unlock switch on the driver's door. The service dept. said it worked fine for them. It's done it multiple times since I picked it up.  
29000 mi

US $300
The earlier lock problem was resolved. A TSB was issued for the defect. Works fine now. 
86500 mi

US $100
Brake lights would remain on even after car was turned off. Cruse control would turn off by itself randomly. Traction control would engage randomly. Fix was the brake switch - quick and fairly cheap. 
154000 mi

US $350
battery was low 
11000 mi Electronic door lock on passenger side failed to engage and "door open" light remained on. 
77200 mi

US $110
Battery no longer holding a charge and had to be replaced. 
78000 mi

US $225
fan motor actuator failed. Door lock electronic control out of adjustment. Door locks failed to open remotely. 
27900 mi  
115320 mi

C $26
HVAC blend door actuator was broken, very simple DIY. 
29760 mi Reverse sensor replaced, rearview camera replaced. 
68600 mi

US $275
all kinds of problems with radio AC controls and dash controls. 
39000 mi

US $200
Heard knocking on passenger side front when changing temperature in car. Air mixing door was malfunctioning. 
54000 mi

US $100
a/c cooling fan failed a/c cooling fan failed for the second time 
48000 mi AC ventilation actuator malfunction. Never notified of TSB. They want $478 to fix it. 
48500 mi RH passenger door will not unlock. Never notified of TSB. Rear view mirror auto-dimmer does not work. 
80000 mi

US $260
AC leak, and regulator switch 
107500 mi

US $1706
Had cold air blowing out of passenger side, warm air on driver's side. Sometimes warm air from both sides. 
43000 mi

US $186
Battery had bad cell 
73000 mi

US $920
A/C cooling fan assembly replacement 
85000 mi

US $200
AC continues to blow but not be as chilled as it should be; the air also remains humid. 

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2009 Ford Flex 4dr SUV

262-horsepower 3.5L V6 6-speed automatic AWD

19000 mi Refrigerator operation intermittent. Refrigerator replaced with new unit. 
7000 mi Passenger door lock stayed locked after repeated unlocking with unlock-button on driver side and or on key fob. 
7000 mi Rear Backup Camera sometimes not imaging. Video or signal is too distorted to view. Dealer could not replicate but problem persists. 
36000 mi Recirc door flapping on change from recirc to fresh air. Memory side view mirrors losing position. 
90000 mi

US $85
Sensor replaced 
168000 mi

US $125
Replace actuator 
62400 mi

US $640
A/C would blow warm air whenever vehicle was stopped/idle (i.e. at a stoplight). 
65000 mi

US $500
Same problem as previous 2 repair trips--A/C blows warm air whenever the car is idle for more than a minute or two. Every time we bring the car in, dealer claims to be unable to duplicate the problem, yet something is replaced at high cost. A/C continued to blow warm air after 2 previous repairs (new compressor, and new A/C valve). This time driver side cooling fan was replaced and that seems to have fixed the problem finally after 3 repair trips and $1,500 spent. 
54700 mi

US $400
When the ambient temperature is above 100 degrees the air conditioner blow hot air for the duration of the time in vehicle. Furthermore the electrical system flickers random numbers at different times. We tried a new fan which DID NOT WRK! 
156000 mi

US $200
Blower motor failed 
164000 mi

US $200
Headlight 
60500 mi

US $1800
no front heat 
55180 mi

C $1130
Replaced cracked A/C condenser 
C $250 Rear door actuator door motor replaced 
97960 mi

C $1250
AC pressure valve and rad fan assembly 
103000 mi

US $19
Rear parking sensor failed 
59900 mi Replaced a foggy headlight, caused by moisture inside the headlight housing, replaced housing,lens, hid ballast, and igniter. 
52080 mi Intermittent heat when vehicle idled, 
47120 mi

C $1800
Rear door power lift repaired. Still not working. Changed locking mechanism and controller. They want to change lift motor now. 
15000 mi Reverse Assist sensor failed. Was replaced 
18500 mi PASSENGER DOOR WILL NOT UNLOCK USING THE KEY FOB OR THE INTERNAL BUTTON 
7000 mi Power captain chair would not power fold. 
109000 mi

US $25
I replaced the air circulation actuator motor 
84700 mi

US $100
Blend Door Motor Assy.(one of four) was replaced. Blend Door Motor gear was slipping and causing a loud clicking sound. 
14000 mi Trim panel on driver's pillar was not flush with window seal, causing wind noise at highway speed. Also, same trim panel, combination lock feature did not work to lock the car. Dealer ordered new part. Trim panel on driver's pillar was not flush with window seal, causing wind noise at highway speed. Also, same trim panel, combination lock feature did not work to lock the car. Dealer ordered new part. 
18000 mi High beams repaired. A broken wire was causing them to work only intermittently. High beams repaired. A broken wire was causing them to work only intermittently. 
26000 mi Reprogrammed driver's seat key insertion return module. 
29000 mi Driver's heated seat intermittently inop. Replaced module three times. First two modules were defective. Different supplier was used for third module. Fix successful, but it was really three trips to shop totalling 5 days to get it done. 
74700 mi Driver side.power seat not responding properly. 
26040 mi Phone connection stopped working. 
44440 mi radio stopped working 2 times. no signal am or fm. jukebox worked. arrived at our destination and turned off truck. when we started the truck the radio worked again. 
58900 mi

C $240
GPS not working properly. Needed update done. No indication update needed just stopped working properly 
102000 mi

US $35
Outside mirror switch replaced 

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Ford Flex Electrical Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently Ford Flex problems occur, check out our car reliability stats.