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Chart based on 38 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.
a. Very slight drift to the right - tires rotated and balanced. No more problems
b. Rubber seal on back window was loose - repaired successfully by dealer
25000 mi
US $49
Moonroof became unseated. Dealer cleaned tracks and lubed. Fixed!
30000 mi
US $100
Drive side interior door handle broke. Replaced. (Seems to be a common problem).
56300 mi
US $168
Driver's door handle failed (2nd time). These are very cheaply made and apparently fail often.
21000 mi
Trim on buttons on right side of steering wheel was just slightly loose. Asked Dealer to replace not so much that it bothered me, but 1) technically a defect 2) didn't want it to break more in the future. Fixed and sturdy now.
22000 mi
Inside driver door handle broke, dealer replaced during initial visit to deal with problem.
25000 mi
Driver seat lumbar area was squeaking. Dealer had upholstery removed and insulation added so that the squeak stopped.
34000 mi
The dash was making a buzzing sound on hot afternoons. I noticed a piece of trim/bezel next to the radio stack was creaky on the left side but not the right side. Dealer firmed it up and so far it's better.
Sc button on the center stack console was pealing off. Dealer replaced the entire center stack console
45340 mi
Rattles coming for the dashboard. It took 3 trips to the dealer in order to get most of them out. A kit was installed by the dealer. Most of the rattles are fixed although once in a while I hear them. Driver seat and arm rest squeaks. After the third trip to the dealer got the issues resolved as the dealer lubricated the seat and arm rest.
15300 mi
Replaced weather stripping that was improperly installed from factory causing it to crack. Replaced trim piece in steering wheel that controlled volume, radio selection, etc. Part worked but was loose due to broken connector.
28300 mi
Broken piece on moon roof prevented it from closing properly. Broken trim piece on driver's seat.
Wheel covers damaged by an improper installation by the dealer after the first scheduled oil change and tire rotation. Two wheel covers were lost, the two remaining were damaged. Was told parts from problem had arrived. Showed up to our scheduled appointment to find that they were not in fact in stock and even more upsetting, had not been ordered. Scheduled another return trip. New wheel covers had been ordered and were replaced.
Moonroof water leak into cabin. Noticed water at several points in car (A pillar, headliner along top of door glass, maplight area) Seal determined to be defective. Replaced moonroof glass and seal.
34000 mi
Rattle developed in dash from missing insulation between two overlapping ventillation ducts.
8680 mi
Hybrid battery was loose in brackets causing a significant rattle. They removed the battery and re- seated it.
20460 mi
C $110
Inside driver side door handle broke (was not abused). The handle was replaced.
1000 mi
Replace passenger seat bottom leather which was curling/wrinkling; replace floor mats that said "mariner" instead of fusion Replace the chrome letter "I" in Hybrid that fell off the driver's side door; replace front Chrome grill that had the Chrome finish bubbling off already
38000 mi
US $110
Drivers interior (plastic!!) door release broke with normal use.
74000 mi
US $282
Drivers side interior door handle locking lever broke.
See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how
frequently 2010 Ford Fusion problems occur, check out our car reliability stats.