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Chart based on 19 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.
A large part fell off of the engine onto the highway. I took the car and the part back to the dealer. They reinstalled the part at no cost.
171000 mi
US $200
There's a flex connector between the exhaust manifold and the rest of the exhaust system. When it leaks, you get A LOT of fumes inside the car. It needed to be replaced.
76000 mi
US $6
COOLING SYSTEM BYPASS TUBE LEAKING COOLANT FROM O-RING. REPLACED O-RING
95000 mi
US $125
Thermostat bypass plastic piece leaking antifreeze when cold
87420 mi
C $500
Radiator hose cracked from cold stress.
Unfortunately the temperature dropped below -30 for more than one night.
C $250
Ignition key would not work. Had to replace transceiver. Update: I have been away for 6 weeks since repair, car started okay when I got back. Now 2 days later it started acting up again.
3000 mi
engine has knock at idle some of the time. It is getting worse as I drive further.
Coolant bottle would overflow when the A/C was run and the engine got hot. It was determined the cap was not sealing properly, the Coolant bottle was replaced.
18000 mi
I could feel engine vibration through the clutch pedal. The shop updated the PCM Software. Did not make a change in the vibration
Replace intake gasket to stop oil leak. replace one catalytic convertor and front end of exhaust
45900 mi
US $422
Speedometer broke. Speedo partially inoperative, operates at random/erratic times, transmission has erratic shift pattern. EEC Test, code P0720, tested and replaced OSS (Odometer Speed Sensor). Part cost = 101.82, Labor cost = 311.81
29000 mi
transmission light came on for a few minutes. Dealership replaced a sensor.
92000 mi
US $65
The check engine light came on with a code for the secondary air injection (emissions related). Also, the vehicle would stall on rare occasion when put into gear. The diverter valve was replace and solved the problem.
See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how
frequently 2009 Ford Fusion problems occur, check out our car reliability stats.