Ford Fusion Ford Fusion

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Ford Fusion repairs by problem area

Engine (25%)

Transmission and Drivetrain (11%)

Brakes and Traction Control (6%)

Suspension and Steering (9%)

Electrical and Air Conditioning (28%)

Paint, Rust, Leaks, Rattles, and Trim (13%)

Other (7%)

Chart based on 2172 repairs.
See TSBs and recalls for the Ford Fusion.

Ford Fusion repair cost distribution

$2500+ (1%)

$1000 - $2499 (6%)

$500 - $999 (12%)

$100 - $499 (42%)

< $100 (38%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 1054 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2020 Ford Fusion 4dr Sedan

141-horsepower 2.0L I4 Hybrid CVT FWD

Ford Fusion in Ohio, United States
Feb 2021 - Oct 2021
Mar 2021

7000 mi
Replaced rear package shelf which had disintegrated. Warranty replacement 

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2019 Ford Fusion 4dr Sedan

turbocharged 245hp 2.0L I4 6-speed shiftable automatic AWD

Ford Fusion in Oklahoma, United States
Oct 2021 - Jun 2022
Nov 2021

50000 mi
When turning left or right from a complete stop you could hear a rumbling/ vibration sound from rear end. Dealer diagnosed it as clutch assembly going bad and replaced under warranty. 

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2019 Ford Fusion 4dr Sedan

141-horsepower 2.0L I4 Plug-in Hybrid CVT FWD

Ford Fusion in Ontario, Canada
Jan 2021 - Jun 2022
Mar 2022

31620 mi
Rattle in driver's door. Dealer adjusted strike plate position. Rattle gone! Could not store stations in radio (AM band only) 

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2019 Ford Fusion 4dr Sedan

141-horsepower 2.0L I4 Hybrid CVT FWD

Ford Fusion in Illinois, United States
Apr 2021 - Jun 2022
Nov 2021

17000 mi
Rattle and squeak from what I thought was somewhere along the rear deck. It started when the temps dropped 

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2018 Ford Fusion 4dr Sedan

turbocharged 325hp 2.7L V6 6-speed shiftable automatic AWD

Ford Fusion in Oklahoma, United States
Jul 2018 - Dec 2020
Mar 2019

6000 mi
Noise and vibration coming from front rotors. Dealer pulled wheels and inspected and cleaned rotors and brakes pads. 

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2018 Ford Fusion 4dr Sedan

141-horsepower 2.0L I4 Hybrid CVT FWD

Ford Fusion in California, United States
Jan 2021 - Jun 2022
May 2022

92100 mi

US $400
Radio buttons sometimes do not respond or respond slowly. It is a computer program issue. Alternative is to replace the module. Software repair moderately successful. 

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2017 Ford Fusion 4dr Sedan

turbocharged 325hp 2.7L V6 6-speed shiftable automatic AWD

Ford Fusion in Florida, United States
Jul 2017 - Jun 2018
Sep 2017

1000 mi
Remote start feature not working via Ford app or key fob. A part needed to be replaced by the dealer. Car under factory warranty. 
Mar 2018

5000 mi
3G modem was replaced for a second time 
Ford Fusion in Quebec, Canada
Sep 2016 - Jun 2022
Dec 2016

2480 mi
Battery drained and died for 3 straight weekends, and radio stopped working. Sent car to dealer, they reset and fix the radio, did battery test and passed, parked the car for the whole weekend and it started right away Monday morning. 
Jul 2019

20460 mi

C $250
Rear brake rotor and disk rust out completely, replaced under warranty. 
May 2022

23560 mi

C $150
Needs new battery. 
Ford Fusion in North Carolina, United States
Jul 2017 - Mar 2018
Nov 2017

7000 mi
Wiper motor bad 
Ford Fusion in New Jersey, United States
Jul 2016 - Aug 2018
Mar 2017

12000 mi
Faulty sensor around turbo needed replacement. 
Apr 2018

32000 mi
Steering wheel attachment bolt replacement. REcall 
Ford Fusion in Oregon, United States
Sep 2016 - Mar 2018
Jun 2017

21000 mi
Rattle on driver door and rattle on overhead light console. Dealer could not replicate them. 
Sep 2017

29000 mi
Dealer tried to fix rattle in driver door. They broke another trim piece in the process and have ordered that to be replaced. 
Mar 2018

42000 mi
Front rotors warped. Dealer turned them on a lathe Windshield wipers would get stuck straight up on the freeway at 70mph. Dealer replaced blades and “adjusted” wiper motors. Wipers never fixed , the dealer just keeps doing what they call adjusting them but that really is a bandaid not a fix. Rear rotors warped causing vibration at higher speeds. Dealer said couldn’t help since out of warranty. Many others are experiencing the same issues with the Fusion Sport on our Facebook group. 
Ford Fusion in Colorado, United States
May 2017 - Mar 2018
Sep 2017

2800 mi
Oil leak added dye to bring back in 500 miles 
Oct 2017

5000 mi
Oil leak replaced oil pan and gasket bolts 
Dec 2017

5000 mi
Dealer replaced the oil and forgot to put in oil engine self destructed after replacing the engine the dealer DID NOT REPLACE the accessory belt and it was stretched. The replaced ideler pully Back again to have the squealing belt looked at hope the idiots replace the belt 
Ford Fusion in Indiana, United States
Aug 2016 - Jun 2019
Mar 2018

19500 mi

US $600
tire bubble, so tire had to be replaced. In addition, an alignment was performed and a rim was refurbished. 

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2017 Ford Fusion 4dr Sedan

turbocharged 245hp 2.0L I4 6-speed shiftable automatic FWD

Ford Fusion in Oklahoma, United States
Mar 2017 - May 2018
May 2018

14000 mi
Sunroof leaked random re-booting shudder at take-off 
Ford Fusion in Minnesota, United States
Jul 2016 - Sep 2018
Apr 2018

28000 mi
Rebooted the navigation because it didn't audibly say turn by turn instructions 
Ford Fusion in California, United States
Jun 2017 - Jun 2022
Sep 2017

2300 mi
Battery was dead several times in the morning. Battery was tested and found to be faulty, was replaced under warranty. Passender front window one touch up would not work at all. Driver's side window one touch up worked but would bound back down. Reprogrammed module (46686) that fixed the passenger side but still had intermittent problems with drivers side bouncing back down. 
Jan 2018

5367 mi
Received ABS and air bag fault on Ford Pass app saying to take to dealer. Dealer checked and found no issues. Driver's side front window would occasionally bounce back down with one touch up. Reflashed (again) with 46686. Will see how it works. 
Apr 2018

8000 mi
Battery was still dying if not used for a few days or sometimes sooner. Mentioned ACM (audio control module) TSB to dealer (TSB ID: SSM 46433), they checked it and reprogrammed it. Sunglass holder would not stay closed. Dealer replaced it. 
Mar 2020

30000 mi
Engine replaced due to coolant intrusion issue. Dash replaced due to improper fit. 

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2017 Ford Fusion 4dr Sedan

turbocharged 245hp 2.0L I4 6-speed shiftable automatic AWD

Ford Fusion in Michigan, United States
Aug 2017 - Sep 2021
Sep 2017

66 mi
Dead battery after 3 days. Dealer replaced battery Audio system was not working 
May 2018

6000 mi
Lane keeping was inoperable; Installed new rear-view mirror assembly 
Jun 2021

31000 mi

US $437
Humming noise going over 30 mph. replaced left rear wheel bearing 
Ford Fusion in Ohio, United States
Jul 2016 - Feb 2018
Mar 2017

13000 mi
Airbag light came on. Dealership had to reprogram the airbags to get the light and error code to clear. 
Aug 2017

20000 mi
I have taken it to the dealership a couple times now. At around 40-45 mph the steering wheel will shake and I can feel the shake from the driver seat. Also, when make turns I can hear and feel something catching in the steering. When pulling into a parking spot I can hear a aluminum hitting something sound. Took it to the dealership and they of course say the vibration seems normal and that they could not replicate the sound. 

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2017 Ford Fusion 4dr Sedan

turbocharged 181hp 1.5L I4 6-speed shiftable automatic FWD

Ford Fusion in Maryland, United States
Apr 2017 - Jun 2018
May 2018

19000 mi
Warped rotors on all 4 wheels. 
Ford Fusion in Virginia, United States
May 2016 - Jul 2022
Mar 2017

7529 mi

US $44
There's an annoying buzzing/rattling sound that seems to come from the front passenger side-the dealer has ordered new A-pillars to see if that eliminates the noise. 
Apr 2018

19000 mi
I noticed that water had gotten into the car (specifically into the cupholders) after it had rained a lot overnight. The dealer removed the windshield, reapplied sealant along the perimeter and reinstalled the windshield. No problems since then, and we've had even more rain. 
Jun 2022

71000 mi

US $1900
Car wouldn't start, brought in on May 5, battery replaced, picked up May 24 (we were on vacation in between), car wouldn't start AGAIN, car brought in again on May 25 and picked up June 10, APIM was bad and had to be replaced. 

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2017 Ford Fusion 4dr Sedan

175-horsepower 2.5L I4 6-speed shiftable automatic FWD

Ford Fusion in Ohio, United States
Feb 2017 - Jan 2020
Apr 2017 Both front windows would not stay up. Up and down. Took back total of 3 times to get software updates. First time only lasted about 2 weeks finally fixed. 

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2017 Ford Fusion 4dr Sedan

141-horsepower 2.0L I4 Plug-in Hybrid CVT FWD

Ford Fusion in Michigan, United States
Feb 2017 - Oct 2017
Apr 2017

2200 mi
Was not able to start car, starter/batter had drained. It had happened several times, and this was a software issue associated with the plug-in hybrid Fusion. It has since been corrected, and has not recurred. 
May 2017

6000 mi
window bounce-back. Update: The window bounce-back problem on the 2017 Ford Fusion Energi happened very intermittently; since it seemed to go away on its own by the time I last had the car, I never took it in for repair.  
Ford Fusion in Idaho, United States
Feb 2017 - Apr 2021
Apr 2017

3300 mi
Sync system, radio, and satellite failed. 
Ford Fusion in Michigan, United States
Nov 2017 - Oct 2022
Aug 2022

66000 mi

US $300
3G modem update to 4G 
Ford Fusion in Wisconsin, United States
Feb 2018 - Jun 2022
May 2018

20000 mi
Drivers window would not stay closed when using auto close feature. Regulator had to be replaced under warranty. 
Dec 2021

62000 mi

US $985
Salt from driving in Wisconsin had reduced contact area on the rotors to about 50%. Pins that calipers moved on were corroded and sticking, limiting braking effectiveness. Original brake pads were down to 20% remaining. 

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2017 Ford Fusion 4dr Sedan

141-horsepower 2.0L I4 Hybrid CVT FWD

Ford Fusion in Virginia, United States
Dec 2016 - Jun 2022
Apr 2017

2200 mi
12v battery discharged overnight. Car would not start in the morning. Same problem occurred in the first 2017 Fusion Hybrid we owned (which the dealer bought back from us under our state's lemon law). 
Feb 2022

34000 mi
Passenger side front window limit switch malfunctioning. When attempting to close the window, the window would reach the top of its travel then fully re-open. 
Ford Fusion in Virginia, United States
Sep 2016 - Jan 2017
Jan 2017

1000 mi
12 volt battery in this Fusion hybrid repeatedly discharged. Car would not start. Dealership and Ford tech support unable to correct after 30 days with vehicle in their possession. Car was replaced under state "lemon law." 
Ford Fusion in Florida, United States
Mar 2017 - Jan 2022
Nov 2018

29000 mi
Shifter knob sticks, does not turn freely 
Ford Fusion in Colorado, United States
Feb 2018 - Jan 2021
Jun 2018

28000 mi
Front windows won't fully close. Safety feature drops window. Driver window set too high. Quick ECB flash not enough. Happened 4 times. Longer inspection being scheduled. 

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2016 Ford Fusion 4dr Sedan

turbocharged 240hp 2.0L I4 6-speed shiftable automatic FWD

Ford Fusion in Illinois, United States
Feb 2017 - Jun 2022
Jun 2018

35800 mi
Evap purge valve; fuel vapor hose 
Apr 2022

43000 mi

US $50
Rodent damage 
Ford Fusion in Florida, United States
Sep 2016 - Jun 2018
Jul 2017

35000 mi
idle problem 
Ford Fusion in Alabama, United States
Oct 2015 - Jun 2018
Mar 2016

10000 mi
When phone is paired to system and climate control is set to auto, thumping noises can be heard thru phone. Repair was not attempted, Cause unknown 
Jul 2016

14700 mi
Due to background noise from a faulty microphone, the hands free is almost useless. Three trips to dealer, still not resolved. New part ordered, not installed yet. 

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2016 Ford Fusion 4dr Sedan

turbocharged 240hp 2.0L I4 6-speed shiftable automatic AWD

Ford Fusion in New Brunswick, Canada
Jun 2016 - Jun 2016
Mar 2016

4960 mi
Windshield was replaced due to few waves/defects in windshield, ordered and replaced at the dealer by outside glass shop. New one perfect.. 
Jun 2016

12400 mi
PTU passenger side wheel seal leaking, seal changed and no leaks since. was in for oil change last week about 4 weeks since repair and still no leaks 
Ford Fusion in Nova Scotia, Canada
Mar 2016 - Jan 2022
Sep 2016

14880 mi
warranty work to repaint rear bumper trim 
Ford Fusion in New York, United States
Jul 2015 - Sep 2016
Jan 2016

8800 mi
AWD failure indication. 
Ford Fusion in Colorado, United States
Nov 2020 - Jun 2022
Nov 2021

98489 mi

US $400
While having rear brakes serviced the car was inspected. Found low coolant level. No internal or external leaks observed by techs. They cautioned to keep an eye on it as the 2.0L engines like this on has is known to have head issues that allow water into cylinders and eventually cause engine failure; known flaw. 
Ford Fusion in Nova Scotia, Canada
May 2016 - Jan 2022
Jun 2016

18600 mi
broken door trim 
Sep 2016

24800 mi
material on steering wheel was breaking down and falling off in small pieces. replaced. moon roof warped, replaced. 
Nov 2017

62000 mi
nav. SD card, also trans hard banging shifting but dealer won't touch it, didn't act up when I took it in. 
Mar 2018

66960 mi

C $41
maintenance rear brakes was 3m, replaced rotors below spec. has nav. system repaired also. 
Aug 2018

74400 mi
battery was dead. 
Ford Fusion in Michigan, United States
Jun 2016 - Jun 2018
Jan 2018

20000 mi
Hesitation and misfiring. Replaced coil for cylinder 3. 
Ford Fusion in Indiana, United States
May 2016 - Jun 2018
Mar 2017

28000 mi
driver seat motor replaced 
Jul 2017

38500 mi
Engine failure. Cylinder one failed. Engine had to be replaced. New engine. Ford replaced engine. Provided rental car while repairs being completed. No charge for any labor or parts. 
Feb 2018

49000 mi
Catalytic Converter/covered under original manufacturer warranty 
Ford Fusion in Virginia, United States
Jun 2015 - May 2022
Feb 2017

33000 mi
Audio system speakers making odd noises when system was powered off. System reset reflashed. Seems to be ok 
Feb 2022

142000 mi
Car intermittently shuts off when stopped. No codes 
Ford Fusion in Virginia, United States
Dec 2016 - Aug 2019
Jan 2018

48100 mi

US $344
P1450 - engine light on for around 5 days, ran good for all 5 days before symptoms started. Symptoms: stalling at idle and/or coasting, had to shift to neutral and lightly rev to keep above idle so it wouldn't stall. Dealer replaced Purge Flow valve and lines - total labor 252.75, parts 86.40, tax 4.58. Total 343.73. 
Ford Fusion in North Dakota, United States
Apr 2017 - Jun 2017
May 2017

18000 mi
Solenoid in transmission was replaced due to hard shifting conditions from park to reverse and hard up/down shifts from 3rd to 4th gear. TSB is available, the dealer told me more than once there was nothing wrong until I searched and found the TSB myself, they then agreed to perform repair. But quirks now returning two months later. 
Ford Fusion in New York, United States
Feb 2016 - Nov 2018
Mar 2017

25000 mi
Transmission shifts hard into lower gears, this is worse on a cold start. In addition, on colder days it slams into gear between 2nd and 3rd on upshift and downshift. The plastic trim around the door handles pulls up when the door is pulled shut. It does not come completely off the handle, but it moves. The Driver Information System reported a bad SD card for the GPS system. GPS fails to function. Dealer found that the SD slot is bad, and part is on indefinite back order. 
Apr 2017

25000 mi
This was a repair done to replace the SD Card Slot for the navigation system. It was faulty and the navigation stopped working 
Dec 2017

30000 mi
I have been complaining about hard shifts with the transmission in the lower gears. The technician verified that it was shifting harshly, however they determined that once the transmission warmed up the shifting was normal. Ford claims that this was normal for my car to have harsh shift hesitation on a cold transmission and there is nothing they can do about it. NO REPAIR PERFORMED 
May 2018

34514 mi
The dealer finally acknowledged that their was indeed an issue with the transmission on this car. They rebuilt the transmission finding issues with the clutch, 1st gear, 3rd gear, 5th gear and Reverse. 
Jun 2018

35500 mi
The battery died and needed to be replaced 
Ford Fusion in Pennsylvania, United States
Sep 2016 - Jun 2022
Oct 2021

79000 mi

US $60
Coil on Plug 
Ford Fusion in Ohio, United States
Aug 2016 - Aug 2019
Jan 2017 Micro scratches on windshield that make oncoming headlights and street lites have halo effect. These are result of dealer trying to fix etching on windshield. Also excessive condensation inside of car windows. 

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2016 Ford Fusion 4dr Sedan

turbocharged 178hp 1.5L I4 6-speed shiftable automatic FWD

Ford Fusion in Michigan, United States
Feb 2016 - Jun 2022
Mar 2017

250000 mi
Passenger seatbelt squeeking. Attempted to lube, but didn't work, ordered new seatbelt. Noted a surging or hard downshift at 50-60mph. Dealer confirmed, but said it was operating "normally." The service adviser also said others had the same problem, so ask if there is a service bulletin for an updated transmission software at my future visits. 
Ford Fusion in New York, United States
May 2017 - Jun 2018
Jun 2018

28000 mi
Steering wheel bolts replaced with longer bolts 
Ford Fusion in Ontario, Canada
Feb 2016 - Jun 2022
Feb 2017

23560 mi
Drivers side mirror - mirror would continue to ''search'' when you unlock the car with the remote or press one of the Presets (for seat and mirror the mirror would go to full extent of range before it settled either facing the sky or the car). 
Ford Fusion in Pennsylvania, United States
May 2016 - May 2020
Aug 2016

32000 mi
Driver's side memory mirror stopped functioning. Driver's door module replaced under warranty. 
Dec 2017

56000 mi
Rear shock absorbers failed and were replaced at 55,000 miles 
Aug 2018

69000 mi

US $300
Rear shock absorbers failed a second time. This time I replaced them with OEM Motorcraft shocks, and now everything is as it should be. 

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2016 Ford Fusion 4dr Sedan

175-horsepower 2.5L I4 6-speed shiftable automatic FWD

Ford Fusion in Florida, United States
Oct 2015 - Feb 2018
Feb 2018

24000 mi
Bad mass air flow sensor, can waited at shop for part to arrive for fix. 
Ford Fusion in Minnesota, United States
May 2018 - Jul 2022
Jun 2018

38000 mi

US $90
Draining and filling transmission fluid 3 times, driving between each. This is because of harsh shifting starting in the past couple thousand miles. 
Ford Fusion in Texas, United States
Mar 2017 - Mar 2019
May 2017

30000 mi

US $300
Replace Ambient Air Temperature Sensor. Wires were cut by someone who worked on vehicle before I purchased from Hertz. Lower air dam was reconnected with sheetrock screws instead of OEM type screws. 
Ford Fusion in Puerto Rico
Feb 2017 - Feb 2020
Dec 2017

9900 mi
Passenger Bag sensor failure (Passenger Bag OFF light ON) /  Passenger power seat motor assembly (Seat turn right when moving to the front and motor sounds rough) Replace defective battery Replacement done under current warranty 
Ford Fusion in Texas, United States
Jan 2016 - Jan 2018
Sep 2016

11000 mi
Software update to the Electronic Throttle Body Module. 
Ford Fusion in New York, United States
Sep 2016 - Dec 2016
Oct 2016

16500 mi
Screen on center console went white. does not display rear camera either radio information. Radio and voice commands works. 

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2016 Ford Fusion 4dr Sedan

141-horsepower 2.0L I4 Plug-in Hybrid CVT FWD

Ford Fusion in California, United States
Nov 2017 - Jul 2021
Mar 2018

33000 mi
Driver-side body panel trim (side skirt) under doors was loose. Required 4 trips to the dealer to resolve: 1. Identify issue and order part. 2. Went to install part, but discovered it wasn't painted! 3. Part is now painted, but they didn't have enough clips on-hand to install it! 4. Clips now in stock, part finally replaced and installed. 
Ford Fusion in Ohio, United States
Sep 2015 - Jun 2016
Apr 2016

7000 mi
Speaker sounded blown. 
Ford Fusion in Maryland, United States
Oct 2017 - Jan 2020
Jun 2018

49852 mi

US $42
Window regulator in front passenger side stopped working only allowing the window to only go half way up. 
Ford Fusion in California, United States
Aug 2015 - Jul 2018
Dec 2017

52000 mi
Update modum 
Feb 2018

56000 mi
My Ford Mobile will not update. Modum was replaced but after three trips, the dealer could not repair and Ford instructed dealer to not perform any additional work. Two year old car and Ford is unable/unwilling to repair. 
Mar 2018

58000 mi
My Ford Mobile fails to update. Attempted repair but failed. Fourth trip to the dealer, fourth failure. Recall for a steering wheel that can become unattached. Ford required that car be inspected before the dealer could order parts. Parts unavailable so another wasted trip to the dealer. 
Jul 2018

63455 mi
Recall to replace steering wheel bolts 

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2015 Ford Fusion 4dr Sedan

turbocharged 240hp 2.0L I4 6-speed shiftable automatic FWD

Ford Fusion in Maine, United States
Apr 2016 - Jun 2022
Mar 2017

36000 mi
Right rear wheel bearing started making noise. Car was still under bumper to bumper warranty and did not cost us anything I do not know what the cost of repairs was. They also performed the yearly safety inspection required in Maine at no cost to us. They are a super great dealer !!! 
Mar 2018

51000 mi
After normal startup, on occasion engine would stall after moving a few hundred feet. Tech found low pressure fuel switch to be out of limits. Also no CELs would show up on dash. Tech also performed recall for the steering wheel problem on some vehicles. Car operates very well since service. 
Ford Fusion in North Dakota, United States
Oct 2015 - Jun 2022
Apr 2016

31200 mi
SEAT WAS LOCKED ON ONE POSTION AND COULD NOT CHANGE. 
Jun 2018

46000 mi

US $321
TIRES. 
Jun 2021

93000 mi

US $750
replace brake pads and rotors all around 
Ford Fusion in Massachusetts, United States
Aug 2016 - Jul 2018
Apr 2017

20624 mi
Rear struts and strut mounts were clunking and were replaced 
Ford Fusion in Delaware, United States
Sep 2014 - Jan 2015
Nov 2014 Instrument Panel control switch on steering wheel worked intermittently 
Ford Fusion in Pennsylvania, United States
Jan 2017 - Mar 2018
Jul 2017

49000 mi

US $500
Sunroof has leaked since day one and they finally nailed down what the issue was. A bad seal. Of course it was after warranty so I have to pay. 
Nov 2017

56000 mi
The sun roof was finally replaced in the car to address the water leaks. Guess what, I still have a water leak. I literally have a steady drip action in the ran and every thrip into a car wash. The new roof also doesnt sit properly in the opening and the front driver side of it is noticeably lower than the rest and result in a little pond forming every time it rains. 
Ford Fusion in Pennsylvania, United States
Nov 2014 - Apr 2021
Mar 2018

26000 mi
Had a check engine light. Turned out to be the O2 sensor. Was replaced under warranty by the dealer. 
Dec 2018

29000 mi

US $300
Rear pads replaced due to the calipers "hanging up" due to the caliper slides needed lubed. Along with rear pad replacement, all four calipers were lubed. 

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2015 Ford Fusion 4dr Sedan

turbocharged 240hp 2.0L I4 6-speed shiftable automatic AWD

Ford Fusion in Ontario, Canada
Nov 2015 - Mar 2019
Apr 2017

27280 mi
Engine was bogging down and almost stalling on start up after the car was warmed and actually stalled while in stop and go traffic. Dealership replaced the fuel pump modulator as it was faulty and it was tell the fuel pump that there was an excess of fuel pressure when there wasn't so the engine wasn't getting the fuel it needed to fuel. Replacement of the part seemed to fix the issue. 
Oct 2017

37820 mi
Suspension was squeaking over bumps, it took 6 visits to the dealership and my finally taking them out and showing them the noise for them to diagnose it was the shocks 
Dec 2018

61380 mi

C $400
Turbo was replaced as it was whining when accelerating; repair did not fix the issue. All the accessory belts and pulleys were replaced as it was squealing on cold start: this repair did not fix the issue. Check engine light for temperature came up but dealership could not diagnose as the code wasn’t stored for some reason. Total cost of billed to warranty for these repairs was around $6,000 and nothing was fixed. 
Ford Fusion in New York, United States
Jul 2017 - Jul 2022
Apr 2022

165000 mi

US $17
Vacuum pump gasket was replaced due to leak. 
Ford Fusion in Indiana, United States
Jan 2016 - Mar 2018
Jul 2016

9000 mi
One wheel had a rattle when turning right. Unsure what was done to fix it, but it was a very minor problem. 

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2015 Ford Fusion 4dr Sedan

turbocharged 178hp 1.5L I4 6-speed shiftable automatic FWD

Ford Fusion in California, United States
Jun 2016 - Mar 2019
Nov 2017

64000 mi

US $325
Replaced carbon canister and pressure relief valve. Topping off the tank on this vehicle gets the carbon canister wet and eventually ruins it. Don't top off your tank. 
Dec 2017

66000 mi

US $150
The overfilling of the tank also took out a solenoid on the front of the engine which was causing the car to stall intermittently. 
Feb 2018

70000 mi
Code P0141 from engine light on dash. Engine light came on after pick up from body shop from damage due to contact with a deer. Have not had a mechanic look at it yet as it appears to be not critical and I don't have the cash to fix it. 
May 2018

80000 mi

US $40
Downstream oxygen sensor failed. Pretty easy repair. 
Jul 2018

80000 mi

US $15
Shifter linkage detached at the transmission. Dorman makes a $15 part to repair it, but it is a PITA to get to and the Dorman instructions suck. It took two tries to get it right. This is not the recently recalled shifter issue (that is in the console), but honestly they should recall for this as well. If you are not handy go to AutoZone and by the Dorman part and take it to your mechanic to install. If you take it to Ford they will want to replace the entire shift cable assembly and it is expensive! 
Ford Fusion in New York, United States
Feb 2015 - Dec 2016
Sep 2016

17000 mi
Coolent level was always dropping and car had some issues with stalling after ignition. Check engine light also. Dealer found coolent leak inside engine. Warped engine upper block. Replacement upper portion of engine on order. 
Dec 2016

17000 mi
Car never came back from shop. They could not find internal leak. Worked with ford for Refund under lemon law in December due to car being out of service since Sept 1. 
Ford Fusion in Michigan, United States
Nov 2014 - Jul 2022
Sep 2015

5000 mi
Sync would not connect if the car got hot. Took it back they replaced the overhead module. Did not fix the problem, and it has to go back to the dealer. 
Nov 2017

13000 mi
There was a problem with the passenger door trim behind the a pillar (there was a TSB on it as well). Dealer had to order parts, fixed correctly the first time... 
Nov 2021

45000 mi

US $100
Water pump failed. Sounded horrible. Water pump replaced with extended warranty… total cost 988, I paid 100 deductible 
Jul 2022

50000 mi

US $100
Drivers side seat belt retractor gets stuck and could not pull out the seat belt. Eventually you could get it out, but it was very frustrating to say the least. 

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2015 Ford Fusion 4dr Sedan

175-horsepower 2.5L I4 6-speed shiftable automatic FWD

Ford Fusion in Florida, United States
Mar 2017 - Feb 2024
Oct 2018

132000 mi
Safety Recall, shifter cable bushing replaced due to the possibility of detaching. 
Feb 2019

137000 mi
backup camera image distorted while everything else displays fine on the screen. Wire harness in the trunk that connects to the camera was loose. no apparent damage or broken pieces on the connector, just loose 
Sep 2020

147487 mi
Recall for Door latch replacement 
Jun 2021

150015 mi

US $1200
lost rear break function. Break caliper replaced electric parking break replaced break fluid replaced. 
Feb 2024

157000 mi
front brake hoses replacement 
Ford Fusion in California, United States
Nov 2017 - Jun 2018
Jan 2018

44500 mi
Battery failed due to age. 
Ford Fusion in Texas, United States
Sep 2014 - Dec 2016
Feb 2015

5300 mi
computer that talks between dash panel and main CPU was not transmitting any data. car would run but nothing on the dashboard would. windows and door locks ok. all gages radio and a/c controls out. 
Oct 2016

28000 mi
Car had no power after sitting 2 days, doors would not unlock as ke slot is not exposed. dealer had car a week could find no problems. 1 item replaced by recall. 
Ford Fusion in Maine, United States
Aug 2014 - Apr 2016
Feb 2016

11300 mi
Right front seat belt was locked in the stored position, and would not pull out. Tech attempted to free the belt, but electronics would not allow it. Belt assembly was replaced. 
Ford Fusion in Missouri, United States
Feb 2016 - Jun 2022
May 2018

36000 mi

US $130
I got ready to leave for work, and the car was completely dead. I had to use the emergency lock to open the drivers door, and nothing woke up (the screens were all dark). It had worked just fine less than 8 hours earlier. 
Ford Fusion in Ohio, United States
Jun 2015 - Dec 2016
Feb 2016

7700 mi
Driver window quit working 
Jun 2016

11000 mi

US $33
Permanently repaired window problem from previous repair. This was expected as the previous visit they did not have the part in stock and did a temporary fix to hold until this visit./ 
Ford Fusion in Ontario, Canada
Sep 2015 - Jun 2018
Jun 2016

16740 mi
nav system shorted out; module replaced 

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2015 Ford Fusion 4dr Sedan

141-horsepower 2.0L I4 Plug-in Hybrid CVT FWD

Ford Fusion in Minnesota, United States
Oct 2014 - Nov 2017
Dec 2014

3000 mi
Hose sensor fitting seeped and shorted out sensor. 
Mar 2015

7000 mi
Seat belt retractor failed 
Sep 2016

32000 mi
Charge Ring lost a segment. (It has four lit segments indicating charge.). Purely cosmetic issue however. 
Ford Fusion in New York, United States
Sep 2015 - Sep 2018
Nov 2015 Front strut defective, started leaking. Replaced under warranty. Loaner was provided. 
Mar 2017

18000 mi
Battery stopped holding a charge, dealer replaced it. 
Jan 2018

27000 mi
Could no longer communicate between car and app. Modem needed software update. 
Mar 2018

29000 mi
Replaced cabin heater. 
Ford Fusion in California, United States
Apr 2015 - May 2018
Dec 2015

7000 mi
Nav system volume suddenly sets itself to full volume, then impossible to turn down until car is restarted. Frequent Cross-Traffic alert faults. Cooled seats do not function as advertised. Technicians failed to resolve these issues. 
Dec 2017

24000 mi
12V battery died 
Jan 2018

24000 mi
12V battery died (again) because the battery replacement from December was a dud. 

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2015 Ford Fusion 4dr Sedan

141-horsepower 2.0L I4 Hybrid CVT FWD

Ford Fusion in Ontario, Canada
Mar 2015 - Jun 2018
Apr 2018

22940 mi
Steering bolt recall 
Ford Fusion in Georgia, United States
Apr 2015 - Jul 2016
Oct 2015

44000 mi

US $811
Drove through a puddle, underbody plastic "shield" pulled away. Part replaced, very expensive. 
Ford Fusion in Texas, United States
Jan 2015 - Jun 2018
Jul 2015

16700 mi
Driver's seat track squeeked 
May 2018

63000 mi
Ford recall on steering wheel coming loose. 
Ford Fusion in South Carolina, United States
Jun 2021 - Jun 2022
Feb 2022

80000 mi

US $100
Check engine light. They thought it might be some kind of issue with pressure or injector. Would need to leave car overnight and have not yet done that 
Ford Fusion in New York, United States
Jul 2015 - Jun 2021
May 2016

4300 mi
Engine was running rough, then check engine light came on. Diagnosed as Camshaft position sensor error. Took to dealer, they replicated error, ordered and replaced part. 
Ford Fusion in Maine, United States
Jun 2021 - Jun 2022
Nov 2021

61000 mi

US $500
No Know problem but noticed wear/rust on brakes 
Ford Fusion in Ontario, Canada
Aug 2014 - Mar 2015
Nov 2014

1860 mi
CD player stopped reading CDs. No CD music. All other audio functions OK. 

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2014 Ford Fusion 4dr Sedan

turbocharged 240hp 2.0L I4 6-speed shiftable automatic FWD

Ford Fusion in Kansas, United States
May 2015 - Jun 2016
May 2015

12000 mi
Bad fuel pressure sensor. 
Ford Fusion in Florida, United States
Jun 2014 - Sep 2017
Dec 2015

13000 mi
Replaced Worn Steering Wheel 
Mar 2016

22000 mi
Inside of sunroof was rusted, no evident leaks. 
Ford Fusion in California, United States
Sep 2015 - Sep 2016
Dec 2015

19000 mi

US $40
Driver-side headlight would flicker when turn signal was engaged. Dealer mechanics corrected the issue with a BCM update. Nearly a year later, the issue has never returned. 
Ford Fusion in Ohio, United States
Aug 2014 - Jan 2022
Mar 2018

27000 mi
Safety recall on Seatbelt Latch 
Jan 2022

74000 mi

US $2150
Driver side would only blow cold air. The climate control unit had a broken door so couldn't flip to hot air. Needed to pull out dash to replace $1100 part. 
Ford Fusion in Pennsylvania, United States
Aug 2016 - Jul 2018
Jun 2017

51000 mi
Recall repair performed on front seat belt pretensioners 
Ford Fusion in California, United States
Jan 2014 - Oct 2018
Aug 2017

43500 mi

US $109
Replaced swollen log nuts on all four wheels. 
Ford Fusion in New Jersey, United States
Oct 2013 - Jul 2022
Apr 2015

13200 mi
Spring in the rear seat grab handle above the window broke and needed to be replaced. 
Ford Fusion in New York, United States
Sep 2015 - Feb 2022
Oct 2016

40300 mi

US $100
AC compressor clutch "blew up". Replaced with entire new compressor, included a recharge. 
Feb 2022

70000 mi

US $600
ball joint assembly 
Ford Fusion in New York, United States
Sep 2013 - Oct 2016
Dec 2013

4000 mi
Radio stopped receiving HD broadcasts. 
Feb 2014

6000 mi
Various parts needed to be replaced inside transmission due to slippage in first three gears. Problem was aggravated by the cold weather. 
Mar 2014

7000 mi
HD radio stopped receiving HD broadcasts. 
May 2014

10000 mi
Popping sound coming from underneath driver's side of the car. The dealer tried refastening a panel underneath the car.  
Jul 2014

12700 mi
Popping noise from underneath left side of the car. Unable to pinpoint and fix. They tried a few more things. Will attempt again in October. 
Feb 2016

29000 mi
Rear left hub bearing replaced. 
Ford Fusion in California, United States
Jan 2014 - Jun 2022
Dec 2016

29000 mi
Firewall sound deadening in the engine compartment was falling apart. Replaced under warranty. 
Dec 2017

36000 mi
Recall performed for seatbelt pre-tensioner corrosion issue. Lubricant applied to affected cable. 
Ford Fusion in Washington, United States
Nov 2015 - Nov 2016
Jul 2016

36500 mi
Front and rear leather seats started to show wear. Both front leather seatbacks were replaced along with rear leather bench. 
Ford Fusion in Texas, United States
Feb 2014 - Jun 2018
Jan 2018

37000 mi

US $85
Dead Battery 
Ford Fusion in Oklahoma, United States
Apr 2014 - Dec 2015
Nov 2014

10000 mi
Backseat (probably inflatable rear seatbelt buckles) rattles at highway speed no matter the road surface. Couldn't replicate rattle in backseat. Window trim piece on driver's front unclipped (maybe broken). "Fixed" wrong trim piece. 
Mar 2015

15000 mi
Harsh shifting Trans, missing Rev matches, and occasional hesitation. Also radio volume increasing with no driver input. Supposedly dealer performed PCM software update and reflash of My Ford touch software. Volume:fixed, Trans: not fixed 
Ford Fusion in California, United States
May 2014 - Sep 2014
Jul 2014

2500 mi
Sync voice activated mic not working. 
Ford Fusion in Virginia, United States
Oct 2015 - Oct 2016
Mar 2016

32000 mi
Car would not start, battery dead, nothing was left on, and battery successfully recharged. 

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2014 Ford Fusion 4dr Sedan

turbocharged 240hp 2.0L I4 6-speed shiftable automatic AWD

Ford Fusion in Massachusetts, United States
Dec 2014 - Mar 2019
Dec 2014

5000 mi
Heated Steering wheel failed to get warm when activated. Heating controller replaced. Left headlight flickers when blinkers activated. Replaced BCM and reprogram to fix problem 
Jun 2015

9000 mi
Collision System disabled (sensor blocked). System worked fine after car restart. Service tech found code c1a67 and performed horizontal aim procedure. Banging noise coming from rear deck / trunk over certain bumps. Trunk torsion bars were banging against metal. Dealer added padding to prevent noise. Driver seatbelt would lock under medium acceleration & turns and not release easily. Tech replaced Pretensioner & Seat Belt - Part DG9Z 54611B09 
Nov 2015

16000 mi
Drivers seatbelt is sticking and not unlocking. Same part replaced as last time, I expect the problem will return again 
Jan 2016 Replaced rear passenger shock and mounting bracket because of metallic noise over potholes. Problem still present. 
Feb 2016

19700 mi
rattle when going over pothole. Amp loose in mounting bracket in trunk. 
May 2017

35500 mi
Drive axel boot seal leaking. Replaced seal with new one 
Ford Fusion in Michigan, United States
Jul 2014 - Jun 2018
Dec 2015

19000 mi
Gas tank filler system needed to be replaced 
Ford Fusion in Michigan, United States
Feb 2014 - Oct 2018
May 2015

18300 mi

US $250
Noticed right rear ball bearing noise, took to shop. Found bent right rear rim, replaced bearings and re-aligned. Covered under insurance. Days later noticed front bearings needed to be replaced. Covered under warranty. 

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2014 Ford Fusion 4dr Sedan

turbocharged 178hp 1.6L I4 6-speed manual FWD

Ford Fusion in California, United States
Jan 2014 - Jul 2022
Aug 2016

23900 mi
Air conditioner was not blowing cold. Dealer replaced parts. 
Feb 2017

28000 mi
Wire clip was loose in headliner, producing rattling noise. Fix covered under warranty. 
Ford Fusion in Texas, United States
Aug 2014 - Jun 2018
Dec 2016

41000 mi

US $177
Purge valve needed replacement due to delayed closing 
Nov 2017

56000 mi

US $50
Air intake was no longer affixed to turbo causing increased turbo whine and decreased performance requiring replacement of bolts-not covered under warranty  Water pump found to be leaking during service and replaced under warranty recall repairs to coolant sensor performed 
Jun 2018

61000 mi

US $250
Interior hood latch broken requiring replacement to allow for opening of hood 

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2014 Ford Fusion 4dr Sedan

turbocharged 178hp 1.5L I4 6-speed shiftable automatic FWD

Ford Fusion in Michigan, United States
May 2014 - Jan 2015
Jun 2014

1000 mi
Had a piece of interior trim replaced for an injection molding visual defect (splay). 
Aug 2014

5000 mi
The car wouldn't start because it wouldn't recognize any of my keys. The remote start function also failed. Body computer and wireless control module were both bad. 
Sep 2014

6000 mi
After the body computer and wireless control module were replaced, the car still didn't start after 1 day. Wires were pinched between the instrument panel and firewall, creating a short on the wake up signal wire. 
Ford Fusion in New Jersey, United States
Aug 2014 - Sep 2016
Feb 2015

9000 mi
Bezel to drivers side exterior door handle fell of car. Needed replacement piece. 
Ford Fusion in California, United States
Aug 2016 - Dec 2016
Nov 2016

31000 mi
Bad fuel sensor caused car to die when idling 
Ford Fusion in Louisiana, United States
Jun 2014 - Jun 2022
Aug 2014

1200 mi
The right interior grab handle was defective from the factory and was replaced under warranty. 
Ford Fusion in California, United States
Sep 2015 - Oct 2018
Mar 2016

44000 mi

US $100
Power door lock remote not working 
Jun 2017

60000 mi

US $100
Replaced the purge valve assembly after check engine light revealed code P 01450. The Ford dealer fixed it while also doing the 60 thou mile service. Cost me the 100 dollar ESP care deductible. It was causing the car to have trouble starting after refueling. 
Dec 2017

70000 mi

US $100
Powertrain fault resulting in sudden deceleration. Required replacing existing part. UnderESP warranty to 100 thou miles 
Ford Fusion in Illinois, United States
Aug 2014 - Sep 2018
Sep 2015

26000 mi
Water pump was replaced 
Ford Fusion in Quebec, Canada
Dec 2015 - Jul 2018
Jun 2017

14260 mi
Recall for faulty part in seat belt tensionner 
Ford Fusion in Wisconsin, United States
Aug 2014 - Jun 2016
Feb 2016

17000 mi
Power steering (and traction control) went out one day. Dealer replaced a steering gear. 
Ford Fusion in Maine, United States
Apr 2014 - Sep 2018
Dec 2015

34000 mi
Engine vibrating at idle, both in gear or in neutral. Chaffed wires in dash were suggested as the culprit. Fixing them didn't fix the vibration. Also, radio would not turn on during one trip. They thought the chaffed wires were responsible, and it hasn't happened again. 
May 2017

60000 mi

US $120
Replaced rear shocks due to rear end noise. 

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2014 Ford Fusion 4dr Sedan

175-horsepower 2.5L I4 6-speed shiftable automatic FWD

Ford Fusion in Maryland, United States
Feb 2015 - Jun 2018
Jun 2015

4000 mi
Headliner replace as per ssm 44717 
Ford Fusion in Michigan, United States
Mar 2017 - Feb 2022
Jul 2017

36200 mi

US $42
Driver's power mirror would not adjust left-to-right. Dealer charged $100 to diagnose the problem and wanted an additional $280 for the repair. I declined the estimate. I purchased a genuine Ford power mirror motor for $40 plus tax -- about 30% less than what the dealer wanted for the same part -- and spent half an hour installing it. 
Apr 2018

43000 mi
The torsion spring that holds the left rear grab handle up against the headliner popped out of its seat, allowing the handle to hang down. I used a screwdriver and a needle-nose pliers to push the spring tail back into its seat. The job took less than half an hour and cost me nothing. 
May 2020

62400 mi

US $200
Battery was replaced to address a slow cranking issue. 
Ford Fusion in Michigan, United States
Jun 2014 - Jul 2017
Mar 2016

15000 mi
Engine icon came on. 1st reported as gas tank pressure leak. replaced a seal on gas tank. Engine icon came back. 2nd reported as wiring problem. 
Ford Fusion in New York, United States
Jul 2013 - Nov 2016
Aug 2016

58000 mi
Flat tie. Lug nuts were swelled. Wrench included with car did not fit lug nuts. Lug nets that swell so you can't change the tire yourself strikes me as a design defect. 
Nov 2016

61000 mi
Lug nuts were swollen, such that the wrench included with the car could not longer be used to remove them to change a tire. 
Ford Fusion in Ohio, United States
May 2014 - Apr 2017
Sep 2014

3000 mi
seat belt stuck------ replacement 
Ford Fusion in California, United States
Aug 2014 - Jun 2016
Aug 2015

5100 mi
Plastic trim around sun visor fell off; plastic peg that kept it in place fell off. 
Ford Fusion in Virginia, United States
Aug 2015 - Sep 2015
Sep 2015

12000 mi
Engine lags @ times after stopping for traffic light.MECHANIC DROVE VEHICLE APPROX 20 MILES WITH ME AS RIDER IT DID NOT OCCUR. 
Ford Fusion in Texas, United States
Mar 2015 - Oct 2019
May 2016

19600 mi
Change oil prompt will not reset, dealer is unable to repair. 
May 2017

32000 mi
seat tensioner failure? failure of door lock and latch right rear door covered under recall 
Ford Fusion in British Columbia, Canada
Apr 2014 - Jan 2017
Jan 2015

42340 mi
Trunk hinges squeeked when opening and closing 
May 2015

31000 mi
Drivetrain repair 
Feb 2016

47640 mi

C $200
Rear air vents broken. 
Apr 2016

52700 mi

C $200
Fuel Door Housing Replaced 
Jun 2016

55180 mi

C $600
Overhaed Counsole replace because glasses holder door broke...stayed open, would not close. 
Jan 2017

68200 mi

C $135
Replaced battery. 
Ford Fusion in Minnesota, United States
Jan 2014 - Nov 2015
Feb 2015

11000 mi

US $25
Tire seal at rim was leaking air. Applied sealant. 

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2014 Ford Fusion 4dr Sedan

141-horsepower 2.0L I4 Plug-in Hybrid CVT FWD

Ford Fusion in California, United States
Aug 2014 - Sep 2016
Jan 2016

32200 mi
Charge port for Hybrid battery was replaced 
Ford Fusion in New York, United States
Mar 2014 - Mar 2017
Aug 2016

35000 mi
seal in the gas door was was allowingfumes to escape. 
Ford Fusion in Alabama, United States
Apr 2014 - Jun 2016
Dec 2014

11000 mi
Emissions sensor replaced 
Ford Fusion in California, United States
Nov 2013 - Jun 2018
Apr 2014

3500 mi
Reflash computer per TSB to remove check engine light. Replaced grab handle above front passenger door. Spring had snapped out and could not be reseated. 
Dec 2014

12000 mi
Driver's headlight flickers when headlights and turn signals on. Replaced BCM. Trim between windows on drivers door kept popping out, causing wind noise. Replaced driver and passenger trim. 
Ford Fusion in Georgia, United States
Nov 2016 - Jul 2018
Dec 2016

20000 mi
Charging light port ring replaced under warranty 
Ford Fusion in North Carolina, United States
Apr 2014 - Feb 2022
Aug 2014

3000 mi
Sunroof wind noise. Dealer adjusted the sunroof. Repair was covered under warranty. 
Oct 2014

5300 mi
Musty smell when first turning on AC. Black piano trim around window switches on both rear doors were bowing up. Ambient lighting color would revert to ice blue after car was power cycled. Dealer installed new software to fix problem. High Definition (HD) stopped working in the radio function. Dealer installed new software to fix the problem. 
Mar 2018

34000 mi
Center console kept rebooting itself continuously. Dealer replaced the APIM under warranty. 
Sep 2021

65500 mi

US $45
Lug nuts were “swollen” and were replaced. 
Ford Fusion in Virginia, United States
Jun 2014 - Feb 2019
Dec 2014

5000 mi
Seat motor started sounding different. Worked perfectly fine but I didn't want it to later go out after the warranty was over. I had the auto-easy-entry/exit option on. Ford replaced it the same day for free without hassle. 

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2014 Ford Fusion 4dr Sedan

141-horsepower 2.0L I4 Hybrid CVT FWD

Ford Fusion in New York, United States
Dec 2013 - Jan 2022
Oct 2015

49000 mi
Cruise Control button on steering wheel stopped working. The button was replaced under warranty. 
Apr 2017

113000 mi

US $397
The left front headlight burned out, necessitating a removal of the entire front end of the car (a design "feature" of all 2013 and beyond Fusions). I had both headlights replaced (might as well) and also changed the oil (it was due). 
Sep 2017

128000 mi

US $762
I originally went in to change my four tires, but Mavis Tire talked me into replacing my front struts. Turns out the car started making a terrible scraping noise. 
Oct 2017

129000 mi
Mavis Tire replaced one of their new struts from September that was making a scraping noise with a new Ford OEM strut. And the noise persisted. Freedom Ford confirmed that the correct strut had been installed by Mavis Tire, but that it was installed incorrectly. The top edge of the strut was scraping against the inside of the car's body. Ford re-installed the strut correctly and now, the car makes no noise. 
Ford Fusion in Virginia, United States
Aug 2014 - Jun 2018
Dec 2014

6000 mi
When the car runs on the gas motor it vibrates thru the steering wheel, gas pedal, brake pedal.And makes a lot of noise from the engine. When it goes back to electric, it has no vibration & no noise. Dealer said this is normal for the hybrid 
Jun 2015

15000 mi
When the car runs in gas mode only the engine is very noisy and has a lot of vibration coming thru steering wheel, center console etc. The tech had me drive a new Fusion Hybrid & it did the same thing. Plan on getting rid of car ASAP. 
Oct 2015

21800 mi

US $45
Gas engine vibrates & makes excessive noise. Runs fine when in electric mode. 
Jan 2018

63000 mi
Recall on seatbelt tensioner 
Ford Fusion in Virginia, United States
Nov 2013 - Jun 2022
Jul 2015

13300 mi
Check engine light was on. Diagnosis was done but no fault was found. The check engine light was reset. 
Sep 2016

25000 mi
The 110V 3-pin socket was too loose, did not hold the plug in. The socket had to be replaced. 
Sep 2017

40000 mi
The 110v AC outlet had problems with inverter. Dealer claimed this was due to plugging in an appliances rated more than the maximum the outlet can handle (150W). I do not recall using an appliance rated at more than 150W. Dealer fixed the issue under warranty. 
Ford Fusion in California, United States
Jan 2018 - Jun 2018
Jun 2018

130000 mi

US $229
Transmission leak. Removed bottom transmission case bolts, reseal with adhesive and install case bolts and refill transmission. 
Ford Fusion in Texas, United States
May 2014 - Jul 2017
Jun 2016

20000 mi
Passenger side blind spot module defect. 
Ford Fusion in Florida, United States
Aug 2013 - Jun 2022
Mar 2015

10000 mi
Defective cam shaft sensor Part was not in stock. 
Ford Fusion in Manitoba, Canada
Nov 2016 - Dec 2016
Nov 2016

59520 mi

C $350
120 V outlet in the rear cabin wasn't working when I plug in a laptop despite wattage within 150W limit (laptop was only 90W) also the power lumbar stopped functioning on the driver's seat 
Ford Fusion in California, United States
Jun 2014 - Jan 2018
Jan 2018

68000 mi

US $34
Nav, hvac, audio display keeps shutting off and shoeing error message. Dealer not able to diagnose or replicate intermittent issue 
Ford Fusion in California, United States
Nov 2013 - Jun 2018
Jun 2015

31000 mi
Daylight sensor for automatic headlights was not functioning. 
Ford Fusion in Illinois, United States
Dec 2013 - Sep 2021
Sep 2016

38000 mi

US $140
leaking shock absorber 
Aug 2017

51000 mi
Door interior handle and seat belt recalls done Previously replace shock absorber started leaking fluid 
Ford Fusion in Minnesota, United States
Apr 2015 - Jun 2018
Mar 2016

35000 mi
R&R timing chain cover due to oil leak. 120V AC outlet in back was broken and not providing power to plugged in device. 

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2014 Ford Fusion 4-door

6-cylinder hybrid automatic 2WD

Ford Fusion in Texas, United States
Sep 2013 - Jun 2022
Jul 2014

16000 mi
Rear passenger belt would not buckle and a new one had to be ordered and destroyed. 
Jan 2017

36700 mi

US $202
Back up camera went out 

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2013 Ford Fusion 4dr Sedan

turbocharged 240hp 2.0L I4 6-speed shiftable automatic FWD

Ford Fusion in Virginia, United States
Apr 2013 - Jan 2022
May 2014

19000 mi
Rattle in headliner. Re-wrapped wiring harness. 
Jul 2017

74000 mi

US $85
Emisions purge valve 
Mar 2018

85000 mi

US $156
Fuel pressure sensor went bad. 
Ford Fusion in Nebraska, United States
Mar 2013 - Sep 2015
May 2013

5700 mi
Rattle/fast ticking coming from the rear interior door handle and door speaker area. Dealership reported they heard it and went into the door and taped something down and then took it on a road test. Returned to me with noise still there. 
Sep 2013

9000 mi
16 gallon tank would not accept more than 12 gallons when showed empty. trunk liner not staying behind trunk gasket. "popped out". drivers door switch panel not sitting flush. "popped up". when shifting from forward to reverse (or vice versa), clack or click sound from front wheels. Sounds similar to pads sliding around in caliper, but is NOT that. Found TSB 13-5-24 on blue oval forum. Needs thrust washers on half shafts. Sour musty smell coming from a/c vents when hot outside. BAD for first minute, then gets much less noticeable. They sprayed deodorizer. Worked 1 day, smell came back. Many on the forums report this same problem. ticking in two rear doors. their first try did not fix it. I need to tell them about TSB 13-5-3. "panel behind handle hitting metal". That may fix it. 
Jan 2014 Gas tank would not fill completely. Tank replaced. 
Aug 2014

20000 mi
Strong mold odor upon start up. TSB found by me to replace ac housing. 
Oct 2014

25000 mi
There is a "squish, squish, squish" rhythmic noise coming from the drivers side, noticeable coasting at 10mph with the window down. Sounds like is coming from driver front wheel. 
May 2015

34300 mi
rattle in passenger door area. cup holder spring arms broken rhythmic noise from drivers side still there 
Ford Fusion in Kentucky, United States
Jan 2013 - Mar 2014
Mar 2014

13000 mi
Computer malfunction prevented car from starting. This has happened twice, requiring a computer reboot. The first time I had it towed to a dealership. The most recent time, a roadside tech unhooked and reattached the battery, fixing it. 
Ford Fusion in Michigan, United States
Feb 2013 - Mar 2020
Sep 2013

7000 mi
Clicking noise when putting into drive. Replaced thrust washers in transmission. There was a TSB for this repair 
Dec 2013

10000 mi

US $60
Interior ambient LED not working. Dealer said repair made to wiring connector under warranty. 
Jan 2016

23000 mi
door trim rattleing would get stuck in 2nd gear. 2-3 shift hard. 
Dec 2017

51000 mi

US $140
Battery replacement 
Ford Fusion in Arizona, United States
Dec 2012 - Dec 2015
Aug 2014

32000 mi
Door latch failed.Part back ordered, hence the long stay 
Nov 2014

36000 mi
Temperature control system failed.temperature setting could not be changed. 
Ford Fusion in Ohio, United States
Oct 2012 - Nov 2014
Jul 2013

10700 mi
Fuel tank and fuel pump replacement 
Ford Fusion in Ohio, United States
Mar 2013 - Jun 2015
Mar 2014

7000 mi
Oil leak. Ended up being front engine cover being loose from factory. 
Nov 2014

12000 mi
TSB performed for CV click with thrust washer. Took dealer "forever" to source parts on common repair. Both wing mirrors start moving on their own up and down and back and forth. Memory positions for seats and mirrors gone. Ambient lighting defaults to default color. Driver seat creaks/squeaks badly during acceleration and deceleration. 
Dec 2014

13000 mi
Second attempt to fix seat squeak. Part arrived (new chair foam. Started squeaking again within 24 hours. Took back in again for "good faith" visit and got a chair frame ordered. 
Apr 2015

16000 mi
Clicking again this time resolved by chauffeuring the pads and re greasing slider pins. 
Ford Fusion in Louisiana, United States
Jul 2013 - Jun 2015
Aug 2013

3000 mi
Window molding strips (in front of side mirrors) kept popping out. Dealership replaced entire window and black molding at a local glass shop. Headliner began showing yellow spots near the passenger side door due to manufacturing defect. Dealer tried spraying formula on spots with no results. Dealership and new-car warranty refused to pay for new replacement headliner. 
Ford Fusion in Texas, United States
Sep 2013 - Mar 2015
Oct 2013

30000 mi
The passengers door panels rattles when the speakers hit a certain note. Fuel System TSB 
Mar 2015

84000 mi

US $150
Car was hard to start immediately after refueling. It ended up throwing a check engine light with a code P1450. I changed the evaporative canister Purge Solenoid located under the hood and it fixed the problem. 
Ford Fusion in New Jersey, United States
Oct 2013 - Dec 2013
Nov 2013

8300 mi
Fuel tank does not fill completely. The Ford representative re-calibrated the gauge cluster but the vehicle is still having the issue.  Various rattles in the interior as well that were not fixed. 
Ford Fusion in Ohio, United States
Jun 2013 - Jul 2014
Nov 2013

7000 mi
Transmission valve malformed and popping when put into reverse. 
Ford Fusion in North Dakota, United States
Jun 2013 - Oct 2017
Oct 2013

10700 mi
TSB 13-06-03: Gas Tank only allows 12-13 gallons on fill (16.5 gallon capacity). Requires tank to be replaces as well as computer reset. TSB 13-05-03: Small plastic plates behind interior door handles are loose and vibrant constantly. TSB 13-05-18: Trunk torsion bars require replacement as they were no setup properly for additional weight of factory installed spoiler, hence it drops/fails to remain up on any sort of incline or windy conditions. Vehicle started leaking fuel, rock got stuck in o-ring and created a gap. The seal was replaced. Gas tank was replaced and SYNC was reset, however I filled immediately after leaving dealership and with 11 miles to empty I was only able to put in 13.084 gallons. Plastic panels were "fixed" with double-sided foam tape. Trunk torsion bars were replaced as they do not account for spoiler weight. Driver side visor clip broke, failing to hold visor in position. Dealer is reordering entire visor as the repair attempt failed. 
Dec 2013

14000 mi
Driver side visor was replaced from prior failure to fix. The light inside the center arm rest was broken and pushed into the encasement preventing it from being functional. A clip on the replacement light was broken resulting in a reorder of the part. 
Mar 2017

72000 mi
Restraints control module (may short circuit, hadn't in my car, replaced), steering column bolts that may fracture (hadn't in my car, replaced), door latches (all doors). The first two were preventive. But my front passenger door would no longer close (this is the triggering event that led me to take the car in). The door latch in certain vehicles may experience a broken pawl spring tab, which typically results in a condition where the door will not latch. Parts replaced. 
Ford Fusion in Florida, United States
May 2013 - Jun 2015
Oct 2014

22000 mi
Right rear door actuator failed open and had to tie the door shut with a rope. Caused road noise. Showed dealer, part was backordered for 2 weeks.  
Nov 2014

22800 mi
Dealer repaired rear door actuator. 
Ford Fusion in Texas, United States
Jun 2013 - Oct 2014
Jun 2014

12000 mi
I had left the vehicle at the dealer while on vacation HD radio and climate control many under the remote start menu was not accessible 
Ford Fusion in Ohio, United States
Sep 2017 - Aug 2019
Feb 2018

14000 mi

US $157
Dashboard lit up like Christ mas tree. ABS light, Check rear park aid, Air Bag, Hilltop Assist "Off" warning. My OBDII scanner was unable to connect so I took vehicle to the dealer. A faulty ABS sensor was found to be the cause off the issue. Since it was no longer "online" it took out all the other computers in the daisy chain. The repair cost was very reasonable, this Dealership is family owned and provided incredible customer service. 
Apr 2018

13800 mi

US $200
Rear calipers had frozen on the slides from low usage. Rear pads were worn down to 4mm, Replaced front and rear rotors and pads. Cleaned and lubed all caliper slides. 
Ford Fusion in California, United States
May 2014 - Feb 2022
Dec 2015

19000 mi
Interior lighting would not retain settings. Required "recalibration," maybe a software update? 
Dec 2016

31000 mi
Trunk would not stay open. Problem addressed no charge via service bulletin. 
Sep 2017

37000 mi

US $100
Outside mirrors not fully functional. Diagnosed as problem with driver-side mirror switch. Replaced under extended warranty with $100 deductable. 
Ford Fusion in California, United States
Oct 2014 - Jun 2018
May 2018

31000 mi

US $85
Replaced rear shocks due to passenger side leaking. 
Ford Fusion in Arkansas, United States
Dec 2014 - Jun 2017
May 2015

42700 mi
Clicking noise from front left while turning. Dealer diagnosed as differential problem. Differential replaced, but problem returned within a day of picking up the car. 
Jun 2015

44000 mi
Clicking noise remained after differential replacement. Dealer found TSB for CV axle replacement. Driver side CV axle replaced. 
Ford Fusion in North Carolina, United States
Oct 2016 - Jun 2018
Apr 2018

71000 mi

US $250
Tire Pressure Sensor Fix 
Ford Fusion in Texas, United States
Aug 2014 - Apr 2016
Aug 2015

58000 mi

US $300
Left front wheel hub assembly broke. 
Ford Fusion in Maryland, United States
Sep 2014 - Nov 2016
May 2015

51300 mi

US $200
TPM monitor broke loose in left front tire 
Nov 2016

75000 mi
need to replace the canister purge valve 
Ford Fusion in British Columbia, Canada
Apr 2014 - Mar 2015
Mar 2015

16740 mi
One Touch up windows needed reprogramming Black plastic exterior trim on drivers door behind mirror came loose.Repair was attempted, but failed again. Keyfob broken. Cover over battery compartment would not stay closed. Dealer ordered new one. 
Ford Fusion in Colorado, United States
Dec 2014 - Mar 2017
Apr 2015

22300 mi
Half shaft TSB 
Dec 2015

27000 mi
Calipers sticking and replaced 
Apr 2016

30000 mi
New window modules 
Mar 2017

45000 mi

US $300
Noise from rear- could not diagnose 
Ford Fusion in New Brunswick, Canada
Mar 2014 - Nov 2016
Sep 2014

20460 mi
Replaced defective part 
Dec 2014

21700 mi
Remote key fobs not working, Reprogrammed body control module 
Dec 2015

30380 mi
Replaced rear shocks 
Ford Fusion in California, United States
Dec 2013 - Jun 2018
Mar 2014

3000 mi
Lose bolt on the tailpipe, dealer tighten the bolt. 
Mar 2017

38000 mi

US $100
Evaporator unit was flaking and large amounts of dust was entering the cabin. Cost would have been about 2000.00 but this was covered under a Ford Extended Warranty 
Jan 2018

43000 mi
Transmission was shifting hard between 1st and 2nd gear when the outside temp was below 50 degrees. After analyzing the problem the tech determined that transmission needed to be rebuilt. During the tear down a manufacturing issue was discovered in the case. The repair was covered under the power train and extended warranty I have the the vehicle. 

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2013 Ford Fusion 4dr Sedan

turbocharged 240hp 2.0L I4 6-speed shiftable automatic AWD

Ford Fusion in Saskatchewan, Canada
Jun 2013 - Jun 2022
Aug 2013

4340 mi
Have taken to dealer 2x as MyFordTouch has bugs, the first time it reset itself and nothing could be found, 2nd time they reprogrammed the system. Had same problem the same day I picked up from shop. They will now contact Ford troubleshootin 
Sep 2013

5580 mi
My Ford Touch still acting up, shuts off A/C when nav data entered, sat radio won't change station. Recall for Fuel module. Parts initially not available. Finally done after fuel started leaking, and codes thrown. Still a fuel leak when filling car, but not as bad as before. Plugged vapor tube no parts available, have ordered them. 
Nov 2013

6780 mi

C $140
Fuel module and gasket replaced under warranty and was subject to recall, but was also leaking fuel when filled, so vapor tube was also repaired. This seems to fix the leak but I have not driven the car since Dec 1 as I am in Hawaii. 
Feb 2014

8680 mi
I was driving from Canada to Palm Springs when the check engine light came on and 'check fuel inlet' error message came on. It also dumped fuel again under the car when filled. It was the same problem repaired in Nov, repaired again in PS. UPDATE - apologies to Ford. I have figured out why the climate control shuts off and the radio changes entering NAV or phone numbers on the touch screen. The screen is slanted and I was brushing my hand on the controls causing the symptoms. 
Sep 2014

17360 mi
Third time to dealer for fuel leak when filling car. Fuel delivery module recall was done 1st time, did not solve problem, parts ordered and installed. Worked for a while then leaked again. Parts ordered and replaced, now parts ordered. Took car in for what I thought was hub bearing noise, turned out to be rear Goodyear Eagle LS2 tires cupped and worn to 5/32 at 15,000 miles/25000 km. Dealer says talk to Goodyear, Goodyear says it is something wrong with car. Very unhappy! 
Nov 2014

19260 mi
Car has leaked when filling gas tank since new. Third attempt to repair now seems successful. They removed fuel tank and said some line was not connected which caused the leak. Since repair I have had no problem with fuel leaks. 
Apr 2015

24480 mi

C $100
Windshield cracked with no sign of stone chip or bruise. Dealer would not do anything as they said they had a one year warranty on glass, as they had replaced windshield when I bought the car as it had stone bruise caused by dealership. 
Nov 2015

29100 mi
The push button starter fails to engage the starter intermittently. It usually works after a try or two, but I wanted to get this issue on record before the warranty expires (Jan 2016) so it was taken to dealer and they could not replicate. 
Dec 2017

54994 mi

C $1500
Fog light broken by rock, shop replaced light 
Jan 2022

73780 mi

C $260
Power door locks stopped working. I pulled the fuse (hard to get at) but it was fine. Took to dealer and they had to reprogram radio module, charged 1 hour plus shop supplies and tax no parts required. 
Ford Fusion in Connecticut, United States
Apr 2013 - Jul 2022
Aug 2013

3000 mi
Nav system unable to display sirius traffic correctly Nav system did not display traffic with Sirius package. 
Nov 2013

4600 mi
Small trim piece on window near A pillar loose - both sides - replaced by dealer under warranty 
May 2020

39400 mi

US $496
Animals chewed under-hood wires 
Sep 2020

40400 mi

US $106
Leaking Seal in PTU Seal Replacement in PTU - covered by maintenance agreeement - $100 deductible + tax 
May 2021

42600 mi

US $178
wheels - lug nuts rusted and swollen. Replaced, balanced tires/wheels 
Dec 2021

44790 mi

US $147
Cleaned sunroof drains to eliminate leak 
Apr 2022

45700 mi

US $1100
Repair damage from animal chewing wires and insulation 
Jun 2022

46100 mi

US $800
Dealer repaired wires and insulation damaged by animals 
Ford Fusion in Pennsylvania, United States
Dec 2012 - Apr 2014
Feb 2013 Navigation has problems not showing correct location. 
Jun 2013

4000 mi
Paint peeling on front bumper. 
Sep 2013

7000 mi
Passenger side hood latch not closing. Under hood seal peeling off. 
Nov 2013

7900 mi
Navigation position errors. Driver's door speaker inop. Navigation position error. Ford Corporate requested different dealer look at it. 
Feb 2014

9000 mi
Remote start could cause the car to die and not restart. Reflashed computer with update. 
Apr 2014

10000 mi
Navigation position errors never fixed. Turned out it was because I had winter tires on the car that were a slightly different diameter, and the MFT nav system uses wheel speed sensors to infer current position from last known GPS position. 
Ford Fusion in Connecticut, United States
Feb 2013 - Dec 2020
Mar 2018

36000 mi

US $600
The sunroof started opening and closing uncontrollably while driving. Heard arcing sound, smelled burning smell, pulled fuse. Dealer says motor was burnt out. Dealer replaced motor, but couldn't get new motor to initialize. Eventually just gave up with non-working sunroof since car had been at dealership for >2 weeks. 
Ford Fusion in Maryland, United States
Feb 2016 - Mar 2016
Feb 2016

51000 mi

US $350
The driver's side LED tail light failed. The outer red light would not light. The brake and directional (located in the center of the tail light workded fine). Had to replace the entire assembly because it is an LED tail light. The Driver's side BLIS is not working. I need to take it to the dealership to get the ECU reflashed. 
Ford Fusion in Washington, United States
Dec 2014 - Jun 2022
Aug 2015

30000 mi
Fuel door hinge loose Odor from ventilation system. Replaced evaporator cover per tsb 
Sep 2015

31000 mi
Evaporator cover replaced 
May 2019

95000 mi

US $200
Vapor canister vent solenoid connector 
May 2022

101000 mi

US $100
Misfire. Had a broken spark plug. Replaced spark plugs and ignition coil packs. 
Ford Fusion in Connecticut, United States
Apr 2014 - May 2018
Jul 2014

7500 mi
All of the warning lights went on in the car (ABS, airbags, traction control, hill assist, 911 assist, etc.) while I was driving. Took it in the next morning, and they said it was unsafe. Turned out to be a busted Restraint Control Module. 
Ford Fusion in Michigan, United States
Sep 2014 - Nov 2019
Feb 2016

40000 mi
Transmission shifts harshly, most noticeable in the 2->3 shift. The transmission learning memory was reset. The harsh shifting was lessened, but not removed, for a while but seems to be returning. 
Dec 2016

45000 mi

US $50
Mirror position switches stopped working correctly; replaced switch module in driver's door. 
Feb 2018

56000 mi
The engine can stall after being driven for a while, turned off for roughly a half hour, and then driven again. The dealer could not reproduce the problem so no fix was performed. The dealer tech suggested using premium gas, which has helped so far. 
Ford Fusion in Massachusetts, United States
Dec 2013 - Jun 2022
Dec 2013

8000 mi
DIAGNOSIS ON SIDE MIRRORS RESETTING ON THEIR OWN, TRUNK OPENING ON ITS OWN, 
Jun 2015

26000 mi
repaired oil leak on axle boot 
Nov 2016

53900 mi
REPLACED BAD SHOCKS 
Jan 2022

160000 mi

US $200
replaced damaged/blown brake line front passenger side. synthetic oil change 
Ford Fusion in Montana, United States
Jul 2013 - Jul 2013
Jul 2013 Earlier - car just failed to start. totally dead, Engine quit while traveling on freeway, total system failure in all sensors, emergency brakes engaged. Not resolved until October. 

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2013 Ford Fusion 4dr Sedan

turbocharged 178hp 1.6L I4 6-speed shiftable automatic FWD

Ford Fusion in Iowa, United States
Dec 2015 - Mar 2017
Dec 2015

26000 mi
The car went into sort of limp mode and I was not able to accelerate over 2000 rpm. A wrench symbol popped up on my dash which indicates transmission issues but goes away when I turn off the car. 
Feb 2016

27000 mi
The bottom of the piston was cracked and thus needed to have the entire short block replaced on the engine. 
Jun 2016

32000 mi
The Piston cracked a second time and they swapped out the long block along with the fuel lines. 
Ford Fusion in Texas, United States
Jul 2014 - Jun 2018
Aug 2015

27000 mi
Needed a new battery 
Jan 2018

60000 mi
Leaking engine coolant. Replaced the water pump. 
Ford Fusion in Wisconsin, United States
Feb 2013 - Jun 2016
Mar 2015

25000 mi
Horn malfunctioning. Appears to be vibrating against another component, causing a garbled/harsh noise. 
Jun 2015

30000 mi
Minor squeak coming from front end when driven over bumps. Dealer claimed to be unable to locate the source since it was intermittent. 
Ford Fusion in Illinois, United States
Apr 2013 - Jun 2015
Jun 2013

7000 mi
Plastic pillar moldings were coming off, dealer order a new replacement to be installed by the body shop team. 
Ford Fusion in New York, United States
Jan 2013 - Nov 2015
Mar 2014

13000 mi
Driver side window stopped working. Scheduled an appt and it started working again a few days before service visit. I still brought it in and they found no issues. They just lubes the windows. 
Ford Fusion in Kansas, United States
Dec 2012 - Mar 2022
Oct 2014

13000 mi
Bypass coolant valve. 
May 2018

45000 mi

US $175
Replaced rear brake pads and rotors. 
Sep 2021

79000 mi

US $2000
Water pump failure. Also received new Water Pump, spark plugs, coolant, timing belt. 
Ford Fusion in Rhode Island, United States
Oct 2012 - Dec 2014
Apr 2014

12700 mi
Power window inoperative 
Ford Fusion in Manitoba, Canada
Feb 2013 - May 2018
Nov 2013

6480 mi
Replaced faulty battery. 
Dec 2013

8060 mi
Engine would not warm up after running for a lengthy period of time, heater would not blow warm air. Dealer inspected and said this was normal, nothing was done. They are wrong. 
May 2015

14880 mi
Car was running rough, white exhaust from tailpipe. Dealer replaced spark plugs. 
Sep 2015

18600 mi
Dealer had to replace catalytic converter as engine light kept coming on, replaced under warranty. 
Ford Fusion in Georgia, United States
Jun 2017 - Jan 2022
Mar 2017

64000 mi

US $15
Check engine light comes on at random and has several possible codes as checked by auto parts store. Fuel injector cleaner/octane booster was suggested. That worked, but only temporarily. Check engine light continues to come on, and then eventually goes off. No notable loss of power or performance. 
Aug 2021

125000 mi

US $4000
The whole transmission had to be replaced at a cost of $4000. This apparently is a very common problem with these cars but Ford refuses to issue any kind of recall or warning to have the system checked, flushed, and refilled. 
Ford Fusion in California, United States
Apr 2015 - Aug 2015
Aug 2015

35000 mi
Pre-mature battery death. I suspect parasitic drain could be a component. Car was driven regularly for 2yrs then I didn't drive it a week and the battery was flat. Jumped it, drove an hr, flat again the next day 
Ford Fusion in Maryland, United States
Dec 2014 - Apr 2015
Jan 2015

29300 mi
Stalls; shortly after warm start like it runs out of gas. Fix:Service ticket says; detected fault code P008B low fuel line pressure, traced fault to the fuel pressure sensor. Replaced return fuel line, sensor only available with fuel line.... 
Ford Fusion in Ontario, Canada
Sep 2013 - Jan 2014
Dec 2013

19220 mi
Finish on passenger front door panel (closest to sideview mirror) came off after washing inside of window. All windows washed but only this area affected. Extensive delays from Dealership but finally replaced panel in December under warranty. Finish on passenger front door panel (closest to sideview mirror) came off after washing inside of window. All windows washed but only this area affected. Extensive delays from Dealership but finally replaced panel in December under warranty 
Jan 2014 Express up and Express down for both front windows would not work all the time. Taken to dealership 3 times (so far). They "re-initialized" switches but still having problem. They are not replacing switches...yet! Not happy with dealership. Delay in starting. Periodically I will turn the key to start the car & there will be a short delay (2-3 seconds) before the car turns over. Taken to dealership twice now but they are unable to replicate. Will try to record it with cell phone 
Ford Fusion in Alabama, United States
Jun 2013 - Jan 2016
Aug 2014

6900 mi
Engine coolant level went down to min mark. they tested for leaks but didnt find anyhing. They topped it and and it is on min mark again. I honestly dont know what is wrong with it. 
Jan 2016

4000 mi
Airbag lcd displayed that airbags were off. It happened while I was driving. The message disappeared the same day.I brought it to dealer and they did some software update but still couldn't tell me what was the problem. 
Ford Fusion in Saskatchewan, Canada
Jul 2013 - Jan 2017
Oct 2013

4840 mi
Keyless entry keypad defective 
Mar 2015

19840 mi
Over heat when cold temperature. -32'c 
Aug 2015

27900 mi
Rattle inside headliner 
Ford Fusion in West Virginia, United States
Nov 2014 - Nov 2017
Jan 2014

5955 mi
Wiper motor failed 
Jun 2016

53000 mi

US $100
Passenger rear shock absorber failed. Replaced at own cost, not covered under powertrain warranty. 
Jul 2016

53000 mi

US $234
Coolant bypass solenoid replaced as result of overheating. Steering box bolts replaced under recall Airbag sensor replaced under recall Rattle from trunk area, repair attempted, unsuccessful. 
Oct 2016

57000 mi

US $100
Drivers side rear shock failed, replaced at own cost. 
Ford Fusion in New York, United States
May 2013 - Mar 2015
Jun 2014

13000 mi
Wet carpet on pass side floor due to condensate leak from cracked condenser box under the dash. Service dept applied some more silicone. 
Ford Fusion in Michigan, United States
Feb 2013 - Oct 2014
Dec 2013

16000 mi
Climate controls went haywire temporarily. 
Ford Fusion in Ohio, United States
Nov 2013 - Mar 2015
May 2014

12900 mi
Musty/moldy smell from A/C vents. Dealer performed TSB to correct. 
Ford Fusion in Alberta, Canada
Mar 2014 - Jun 2018
Jun 2014

4960 mi
Hood ajar sensor would come on every time after opening and closing hood. Sensor was fine, hood was alighned and adjusted problem solved 
Oct 2014

8780 mi
Airbag light would come on intermittenly over August and part of September. Sensor checked, no codes found in history. Hasn't happened again Once again the hood ajar light would stay on this is the second time since June. Hood ajar sensor would come on every time the car was started Sensor was replaced, hood was aligned and adjusted problem solved. 
Dec 2015

21080 mi
Transmission software updated Coolant sensor replaced 
Jul 2016

24480 mi
Rear quarter window chrome trim fell off in car wash.rnNew pieces reinstalled by auto glass company via dealership. Done under warranty 
Mar 2017

27627 mi
Trunk has never stayed up when open from new. Car was almost at end of warranty. Found out about a service bulletin for trunk torsion bars to be replaced. Had to oreder torsion bars and replaced and painted trunk hinges. Problem fixed after living with problem for 2 years and 50 weeks. Paint peeling on top of driver side side view mirror. Passenger side carpeting had small 2 inch rip in top right hand corner. 
Apr 2017

28520 mi

C $20
Car just out of warranty 13 days. Only 46K. Fuel was shutting off twice in a row. Was able to get car to drive home. Check engine light came on. Drove to my mechanic had diagnosed. Low fuel pressure rail reading, potential problem with fuel pump or just an anomaly, such as bad gas. Just reset for now, see if it comes back. Real concern on durability, when Ford won't fix paint and carpet issues when car under warranty. Secondly a major reliability issue days after warranty runs out! 
Jun 2017

29636 mi

C $362
Faulty Fuel sensor. Car went out of warranty in April 11 2017 with 46,000 km. Problems started 2 weeks after warranty. Finally had to pay for repair myself (because sensor that was causing fuel delivery problem is not under powertrain warranty as well) in June since Ford wouldn't assist. Ford refused to assist with payment even though under 60,000 km but over 3 year mark. 
Jul 2017

31000 mi
Outside Temperature Reading way out, showing 30 to 40% higher than actual outside temperature. Dealer won't fix. 
Dec 2017

33294 mi

C $100
DLR not working properly. Need new relay. Will be repaired once relay is available 
Ford Fusion in Pennsylvania, United States
Apr 2016 - Jun 2018
Jan 2017 Replace control and solenoid assemblies 
Ford Fusion in Arizona, United States
Apr 2015 - Jun 2017
Jun 2015

33000 mi
Ford put out a recall for the door latches. 
Ford Fusion in Iowa, United States
Jul 2013 - May 2018
Aug 2013

5000 mi

US $20
Missing a parking light bulb...in the passenger side head light assembly. Need to remove entire front bumper skin to replace so it probably took more then 10min. Assembly process missed installing it. 
Apr 2015

42500 mi

US $680
leaking seal on the drive shaft exiting the transmission 
Feb 2016

62000 mi

US $50
a purge valve on the purg assembly dg9z-9d289-g 
Sep 2016

74000 mi
Changed oil and filter, also replaced the air filter. Got the hood latch light fixed, was a issue after some body work from nearly 2 years ago...just a bad wire. 

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2013 Ford Fusion 4dr Sedan

turbocharged 178hp 1.6L I4 6-speed manual FWD

Ford Fusion in Arizona, United States
Nov 2012 - May 2015
May 2014

26000 mi
Car was cranking slow, and a low voltage warning came up on the touch screen. I dropped it off after working hours, and the car was finished the next afternoon. A new battery was installed. 
Ford Fusion in Ohio, United States
Mar 2014 - Jun 2022
Jan 2016

38000 mi

US $200
Turn signal cancels were too sensitive. Dealer said the problem was not hardware, but required a small reprogramming of the software to fix. 
Sep 2016

76000 mi

US $200
Battery failure. Not low and needed replacement, but full and immediate failure. 
Nov 2016

80000 mi

US $100
Water Pump Failure 
Apr 2017

91349 mi

US $250
Sway bar loose. 
Mar 2018

110000 mi

US $38
Valve cover gasket cracked. Dealer wanted $900. Local garage fixed it for $38. 
Sep 2021

159719 mi

US $350
Car was sputtering upon acceleration. Tune up was performed and spark plugs and wires were replaced. 
Apr 2022

165000 mi

US $1300
Thermostat replaced Valve cover gaskets replaced - oil leak Timing Belt replaced 
Ford Fusion in Michigan, United States
Oct 2014 - Jun 2018
Nov 2014

6500 mi
sunglass holder clip broke, trunk lid not alligned, door chrome moulding loose, all 4 tire sidewall crack (dry rot), passenger side door lock not functional Driver heated seat not functional. Update: replaced control module but still not working after 3 attempts. Problem with heated seats resolved. Entire IP replaced (my ford touch system). 
Jun 2015

18000 mi
AC makes gurgling sound. Passenger side carpet wet. Found leak on compressor line and condenser connection. Drain holes plugged. Replaced seals and recharged system. Rear 3rd brake light 3 LEDs stopped working. Replaced entire 3rd brake light assembly. Radio on/off button stopped working. My ford touch IP replaced to correct issue. 
Feb 2016

26000 mi

US $86
Knocking noise from steering during parking lot maneuver. Steering bolt broke and replaced but parking assist still inoperative. Navigation unit frozen. Reprogram navigation and my ford touch system. Airbag control and door latch recall. 
Mar 2016

29000 mi
replaced electronic power steering system to resolve parking assist. Did nit resolve the issue due to software incompatibility with manual transmission. 
Jun 2016

34000 mi
Both front door seams paint bubbled. Rust formed. Warranty claim denied. Fixed by owner. 
Aug 2016

37500 mi

US $100
Engine coolant bypass selenoid failed. Threw check engine light. Covered under manufacturer extended warranty and only cost me deductible ($100). 
Jul 2017

58000 mi
Airbag light turned on occasionally. Bad driver side seat belt buckle. 
Aug 2017

58000 mi
Manual transmission output seal leak. Part backordered hence 4 days stay at dealership. 
May 2018

71000 mi

US $20
Washer fluid pump stopped working. Replaced pump. 

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2013 Ford Fusion 4dr Sedan

175-horsepower 2.5L I4 6-speed shiftable automatic FWD

Ford Fusion in California, United States
Aug 2013 - Aug 2014
Sep 2013

24000 mi
Car is using oil...Had to add oil since last oil change...Dealer checked for leaks, found none...Noted the dates and mileage I added oil.... 
Oct 2013

25700 mi
Fuel tank recall. And had them check for the electric cooling fan roar, and to fix the window trim that kept popping off on the front passenger's door... Went to another dealer as the dealer I bought it from(Galpin Ford) couldn't fit me in. 
Jan 2014

32700 mi
Tire pressure sensor failed, reset Both key fobs stop unlocking and locking doors...Took car on Christmas Eve, could not get resolved as Ford was closed. Fixed in January by pulling then reinserting a fuse to reset system. 
Feb 2014

34000 mi
The dealer did a TSB in regards to the key fob problem I had on Christmas Eve...Also requested a oil consumption test be conducted with this current oil in the car.... 
Apr 2014

37300 mi
When car is cold, car shifts hard from 4 to 5 
Jun 2014

44000 mi
Reported problem in April 2014 continued....When cold, car would jerk when shifting 4 to 5th...Vista Ford of Oxnard took tranny out and replaced a solenoid assembly...Was a Technical Service Bulletin...... 
Aug 2014

44000 mi
Problem still present even after Fourth of July repair..Vista Ford of Oxnard rebuilt tranny, meaning replaced valve body and clutches and flushed cooler lines due to debris..... 
Ford Fusion in Iowa, United States
May 2016 - Jun 2018
Mar 2018

72000 mi

US $250
Rear pads and rotors Rear shocks, one was leaking. 
Ford Fusion in New York, United States
Dec 2012 - Oct 2014
Mar 2013

3000 mi
I informed them at that time that the clock loses 15 min. a month. Clock is on the audio screen. No fix attemped. They just reset it and told me to keep track of it. 
Ford Fusion in California, United States
Mar 2013 - Apr 2014
Sep 2013

9000 mi
Pillar was welded 
Ford Fusion in Virginia, United States
Nov 2012 - Jun 2016
Jul 2013

8800 mi
The Sync system bluetooth connection to smartphone stopped working along with both remote keyless entry fobs 
Sep 2014

20000 mi
airbag fault light. airbag control module was on backorder. 
Ford Fusion in Florida, United States
Nov 2022 - Nov 2022
Jul 2022

95000 mi

US $90
AC recharged and seals replaced 
Ford Fusion in Ohio, United States
Feb 2016 - May 2016
Mar 2016

86000 mi

US $187
Wiring harness for window switch was pinched during previous recall work. Rear windows did not work from master switch. 

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2013 Ford Fusion 4dr Sedan

141-horsepower 2.0L I4 Plug-in Hybrid CVT FWD

Ford Fusion in Minnesota, United States
Aug 2014 - Sep 2016
Sep 2014

2000 mi
A/C would not turn off when pressing A/C button. FCIM was updated to latest calibration to address issue 
May 2015

12000 mi
Memory seats did not work with Intelligent Access key fobs. TSB 14-0039 was applied to fix the issue with a reprogramming of the Body Control Module (BCM). Fuel gauge would drop too much after filling car. TSB 14-0219 updated the IPC (Instrument Panel Cluster) software to fix this issue. Ambient lighting would sometimes change color by itself back to the default color. TSB 14-0175 was performed to update the APIM (Sync Module) to fix this. Trunk was installed with incorrect torsion bars from factory, trunk lid would not stay up. TSB 13-05-18 was performed and correct torsion bars were installed. Turn signals would cancel too quickly during certain types of turns. SSM 44909 called for an update to the SCCM (Steering Column Control Module) to fix this. Steering wheel radio buttons would periodically be inoperative after calling Sync Services. SSM 45012 called for an update to the SCCM to fix it. Since the SCCM was already updated as part of the turn signal issue nothing else was needed. 
Aug 2015

13900 mi
Dead 12V battery, replaced under warranty Rear seat 120V power outlet was loose, plugs would not stay in place & would not make an electrical circuit 
Ford Fusion in California, United States
Aug 2017 - Feb 2019
May 2017

50000 mi

US $152
Replace 12V battery 
Jan 2018

60000 mi

US $170
Reprogram AC module and touchscreen display to make AC & heat functional again 
Feb 2019

75485 mi

US $400
Had to replace engine mount, CV axle  and repair transmission leak Troubleshoot and fix wiring. Reset engine light 
Ford Fusion in California, United States
Mar 2014 - Mar 2015
Feb 2015

7300 mi
Plug-in charge ring lighting failed 
Ford Fusion in Washington, United States
Jul 2013 - Apr 2016
Nov 2015

29000 mi
12v battery went completely dead. 
Ford Fusion in Washington, United States
Jul 2013 - Aug 2016
Oct 2015

21300 mi
12 volt battery would not hold a charge. 
Ford Fusion in Alabama, United States
Apr 2015 - Apr 2018
Jun 2015

22500 mi
A frayed wire in the steering column prevented ability to steer. Dealer replaced wire and corrected the possibility of fraying again all under warranty. 
Ford Fusion in Texas, United States
May 2015 - Jan 2018
Jul 2015

39200 mi
Auto up windows did not work for front doors. Re-programmed DDM and PDM modules with latest calibration from Ford and solved problem Go-times not functioning. Re-flashed the FCIM with latest calibration from Ford. Fixed issue 
Ford Fusion in Alabama, United States
Aug 2015 - Feb 2017
Sep 2015

15000 mi
Car self-diagnostic indicated brake system issue, very likely related to an unknown issue before I took ownership that had already been resolved. 
Dec 2015

16000 mi
A telematics module regulating battery charge required replacement with a new module with newer firmware to eliminate an issue where the car was discharging its 12 volt battery (Fusion energy only issue) Fuel filler door not aligned correctly. Dealer replaced. Electrical "filler" door would not open/close consistently (Fusion Energi) Dealer lubricated. Center console not fitting properly - caused by service to the car by another dealer - this dealer did not replace the trim properly. The interior gloss black piece containing the window controls and door handle was not seated properly in the door armrest of each of the car's 4 doors. This is apparently a common Fusion problem. The dealer attempted to fix, but could not. 
Apr 2016

17000 mi
Check engine lights began to appear, car felt as if running on 3 cylinders, nearly stalling. Dealer consulted Ford and applied various TSBs and fixes. Car declared fixed and returned, though the car failed outright a few weeks later. Gasoline engine failed completely. Dealer worked with Ford and eventually discovered that the cylinder head has been improperly manufactured. The engine was disassembled and reassembled a number of times and the head and internals replaced. Hill-holder not functioning. I suspected that it was accidentally disconnected internally as a result of a prior repair. I was right. Dealer connected the wires and reassembled the center console and this fixed the problem. Telematics system (remote start, GPS location, remote unlock, etc.) no longer working in many locations. Ford elected to use a 2G cellular network that is being retired by AT&T in most of the US. All 2013-2016 Fords will now fail in 2017. 
Feb 2017

20000 mi
12v battery still discharging. Traced problem to charging the cars traction battery using 110 power exclusively. Using 220v or simply driving with the ICE engaged would prob. resolve this issue. 
Ford Fusion in Washington, United States
May 2013 - Sep 2017
Aug 2013

2700 mi
Module Control Charging system replaced. 

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2013 Ford Fusion 4dr Sedan

141-horsepower 2.0L I4 Hybrid CVT FWD

Ford Fusion in New Hampshire, United States
Apr 2013 - Dec 2015
Aug 2013

7000 mi
Update to the engine control module (upgrade?) from Ford at no charge. 
Apr 2015

36000 mi
Brake ABS system...subframe chaffed harness 
Ford Fusion in Texas, United States
Jun 2013 - Mar 2014
Jul 2013

1000 mi
Paint defects that were present at delivery 
Jan 2014 Stuck Port Valve 
Ford Fusion in British Columbia, Canada
Jul 2017 - Sep 2017
Sep 2017

29140 mi
the car will not engage in gear. dealer could not replicate. traded it three days later. 
Ford Fusion in Virginia, United States
May 2013 - Jul 2017
Mar 2014

16000 mi
Vehicle repeatedly enters "battery saver mode" during the cold winter months. Unfortunatley, the day that the technician looked at the car was warm outside, he could not replicate the issue. The service advisor told me to come back in winter 
Feb 2015

29400 mi
Main battery still failing to properly charge, vehicle enter battery saving mode during cold weather. Dealer was again unable to replicate the problem, despite the photos that I took of the error message. 
Ford Fusion in California, United States
May 2013 - Jun 2018
Mar 2016

27000 mi
A/C would come on after I turned off system; touch screen too sensitive i.e. seat warmer would suddenly be on when I didn't touch control, etc. Dealer ordering module part. 
Ford Fusion in Georgia, United States
Jan 2013 - Jul 2013
Jun 2013

4000 mi
The cars MPG has dropped off significantly, 39MPG to 31MPG, since the 3.5.1 MFT software load and other patches were installed. 
Jul 2013

4000 mi
The dealership was unable to find or repair the issue that caused the severe mileage drop off. I was told the vehicle was operating normally and no problem existed. The car was traded in to avoid further issues. 
Ford Fusion in British Columbia, Canada
May 2013 - Jun 2013
Jun 2013

1860 mi
Window trim not fastened properly. Sticks out and catches clothes etc. 
Ford Fusion in Florida, United States
Jun 2013 - Jun 2022
Aug 2013

1700 mi
SYNC stopped working. Dealer replaced a sterring column module 
May 2014

10000 mi
Sync system does not display POI info on right dash screen 
Jun 2014

10000 mi
RT dash display will not show POIs This is s Sync issue 
Jul 2014

12000 mi
Inverter coolant system leak at cap. 
May 2015

21000 mi
paint bubbling up on passenger side hood, leading edge due to corrosion under the paint 
Dec 2015

27000 mi
Paint bubbling on hood at site of previous dealer repair 
Apr 2016

30000 mi
trunk squeaks when opening or closing 
Apr 2018

50000 mi

US $87
Right front passenger speak rattling. Replaced speaker. 
May 2018

51000 mi

US $30
Driveside headlight out. Changed both driver and passenger side. 
Jun 2022

100000 mi

US $1400
Rear rotors worn beyond spec, rear pas worn out, left side tires worn to belts on inside Small battery located in truck was 8 years old and needed replacment 
Ford Fusion in Michigan, United States
Jul 2013 - Aug 2013
Aug 2013

23000 mi
Half Shaft Transmission Fluid Leak 
Ford Fusion in California, United States
Feb 2014 - Apr 2017
Apr 2014

6500 mi
front doors window one touch worked intermittently 
Ford Fusion in Colorado, United States
Apr 2014 - May 2015
Oct 2014

36000 mi
Plastic sun visor clip broke. Parking brake light comes on randomly while driving. 
Feb 2015

39000 mi
Parking brake light comes on randomly while driving. Shop could not duplicate 
Ford Fusion in Florida, United States
Oct 2013 - Apr 2018
Jun 2014

11000 mi

US $219
Wheel well liner over front right tire dislodged. Had it replaced. 
Jun 2016

34000 mi
Leak at split case seal. 
Jun 2017

48000 mi
Separated wheel bearing and bad axle bearing (front right). Axle assembly and wheel bearing replaced. 
Ford Fusion in Minnesota, United States
Oct 2013 - Sep 2014
Dec 2013

1000 mi
Paint bubbles present at delivery. Trunk lid repainted 
Aug 2014

8000 mi

US $20
Interior driver door vertical piano black trim was loose, trim was replaced under warranty A/C would not turn off when pressing A/C off button, compressor stayed on, FCIM was reprogrammed with latest calibration from Ford Front & rear parking sensors would sometimes sound muted, especially in cold weather, module was reprogrammed with latest calibration from Ford Blind Spot System would have periodic failures, module updated with latest calibration from Ford Navigation would show car off of road, driving in a field, etc. GPSM was reprogrammed with latest Ford calibration per TSB Frequent "Battery Saver" messages about low 12V battery SOC, dealer claimed that they could not replicate the problem 120V outlet in rear seat was loose, plugs would fall out. Outlet was replaced Navigation POIs do not work using steering wheel buttons on right dash screen. Ford is aware of the problem but does not have a fix at this time. Dash will periodically reboot while driving. Screens go black and speedometer goes to 0 then reboots. Dealer "could not replicate" the problem. Trunk squeaked when opening & closing. Trunk hinges were lubricated. Transmission is leaking. Dealer claims that it is just "seeping" and not dripping and thus there is "no problem". They consider the huge wet spot on the panel to be "normal". They ignored the Ford TSB about this issue. Engine Block Heater use caused an error code to be thrown. Reprogrammed per TSB. 
Sep 2014

8000 mi
Transmission seal seeping. 
Ford Fusion in Pennsylvania, United States
Apr 2013 - Aug 2019
Dec 2014

88000 mi
Recall 14E02 - Powertrain Control Module(PCM) needed reprogrammed. rnRecall 14S21 - Airbag Warning Indicator required replacement of the Restraints Control Module. 
Ford Fusion in Pennsylvania, United States
Aug 2015 - Apr 2017
Nov 2015

15900 mi
Transmission seal leak (eCVT) . Known issue for some hybrids, repaired under warranty. 
Mar 2016

18000 mi

US $90
Required re-alignment after transmission fix. Was never done correctly by original dealer, so took to another dealer to fix correctly. 
Ford Fusion in California, United States
Oct 2012 - Jan 2022
Dec 2012

3000 mi
All auxiliary electronics failed at once due to a bad ground: ABS, traction control, camera, radio, nag 
Feb 2015

38000 mi
Failed sensor causing check engine light 
Jul 2015

44000 mi

US $180
Air conditioning stopped working due to loose wiring 
Sep 2017

73000 mi

US $75
Rear passenger 110V outlet stopped working, was replaced 
Sep 2021

90000 mi

US $125
Battery will not charge - replaced 
Ford Fusion in Massachusetts, United States
Jan 2013 - Jul 2022
Apr 2013

1500 mi
The chrome trim on the exterior rear quarter glass got detached and the rear glass (along with the weather strip/chrome trim) had to be replaced under warranty The plastic trim/cover that covers the interior C-Pillar was not fixed properly due to broken retaining clip. The retaining clip has to be replaced to fix the trim cover in place. 
Aug 2013

4000 mi
Clicking noise from front half-shafts - fixed as part of TSB for both left and right side Hybrid Powertrain reprogrammed as part of customer satisfaction program to improve hybrid mileage. 
Nov 2013

5300 mi
The Check Engine light came on and as per the vehicle health report, it was something to do with the fuel system pressure. Dealer replaced a valve for the same. 
Sep 2015

26000 mi
Power steering failure 
Ford Fusion in Washington, United States
Jul 2013 - Jun 2022
Mar 2014

12000 mi
12 V battery was not being charged properly due to short duration of driven trips 
Ford Fusion in Oregon, United States
Dec 2012 - Mar 2018
May 2013

4700 mi
Hood not latching properly on one side. Adjustment made and now works fine. 
Ford Fusion in Minnesota, United States
Nov 2012 - Nov 2013
Jan 2013

3000 mi
Passenger side sun visor clip was rattling. I remedied the issue by swapping the driver's side clip with the passenger side clip. 
Feb 2013

5000 mi
Grade assist would periodically stick on. Dealer scanned for codes, took for test drive. Computer did not store any codes. They did not reset anything. Check engine light due to ice build up in fuel filler inlet Check engine light, was found to be a bad Purge Solenoid, was replaced under warranty 
Mar 2013

8000 mi
Left rear door didn't close smoothly, could be heard rubbing on frame. Door was adjusted to eliminate rubbing Incorrect shift knob installed by factory. Our car has the Luxury Package but the car was built with the base model shift knob. Dealer installed correct leather wrapped shift knob Headliner rattled near front of moonroof and passenger sun visor. Dealer discovered that a clip came from factory broken. Clip replaced, rattle is gone 
Apr 2013

9300 mi
Exterior trim panel not installed correctly from factory. There was a 2-3 mm gap between trim pieces on drivers side rear door that is not present on other doors. Trim panel replaced under warranty Left tail lens cracked in cold weather. Ford would not cover under warranty, so the dealer replaced at no cost to us When dealer installed shift knob they did not hook it up correctly so it needed to be re-done. The Grade Assist button on shifter didn't work after swap Steering clunk when backing up, turning right and gently applying the brakes. Dealer could hear sound but doesn't know what's causing the clunk. They claim it's nothing to worry about 
Nov 2013

18000 mi
Exterior vertical trim pieces on both front doors were not installed correctly from factory and were loose, replaced under warranty Headliner rattle, another clip was broken and was replaced Steering clunk, axle replaced. Didn't fix. Clunking sound present, TSB called for adding some shims to wheel hub. Noise fixed. PCM needed to be replaced because it died. 
Ford Fusion in Florida, United States
Nov 2012 - Oct 2014
May 2013

4000 mi
Window Switches Gloss black came out of holder when shutting door. 
Jun 2013

5000 mi
They ordered a replacement plastic part that goes around all the windows switches. It's one piece and it was replaced June 15 approximately. 
Aug 2013

8000 mi
Powertrain control module calibration. allows hybrid engine to go to EV mode all the way up to 85 from 62 mph. 

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2012 Ford Fusion 4dr Sedan

263-horsepower 3.5L V6 6-speed shiftable automatic FWD

Ford Fusion in Georgia, United States
Oct 2015 - Oct 2018
Sep 2015

35200 mi
Battery died. Would not hold a charge. Replaced under warranty. 
Jul 2018

62000 mi

US $159
Battery died again. Car eats batteries every 2-3 years. Due to battery already replaced under warranty once it was not covered a second time. Had to purchase a new battery this time. 
Oct 2018

65000 mi

US $100
AC sensor and damper. Dash had to be removed to accomplish the repair. Vehicle had Ford CPO Premium extended warranty for all was covered except $100 

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2012 Ford Fusion 4dr Sedan

263-horsepower 3.5L V6 6-speed shiftable automatic AWD

Ford Fusion in Alberta, Canada
May 2012 - Jul 2022
Oct 2013

20960 mi
Fuel filler door wouldn't stay closed 
Oct 2016

51460 mi

C $125
Replaced driver side seat base heater 
Oct 2021

76880 mi

C $450
Front right (passenger side) spring broke. Replaced both front strut assemblies as well as the rear shocks 

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2012 Ford Fusion 4dr Sedan

240-horsepower 3.0L V6 6-speed shiftable automatic FWD

Ford Fusion in Ontario, Canada
Sep 2012 - Jan 2016
Jun 2013

8680 mi
Windshield washer pump not working Tranny shifting rough. Axle seal leak discovered. Replaced Heater blower motor making noise Horn honking randomly/ headlights flashing randomly/ car would be found running without using remote start. Steering column cover broken 
Jul 2013

9380 mi
Blower motor replaced Steering column cover replaced 
Jul 2015

31600 mi

C $600
Erratic shifting Severe brake fade. Total brake loss. Dealer could not duplicate. I took the car home and found my rear calipers siezed and the pads failed. I replaced all pads/rotors/calipers myself and the problem was resolved. 
Ford Fusion in Ontario, Canada
Sep 2015 - Dec 2015
Nov 2015

21700 mi

C $50
Sensor failed. To replace sensor needed to replace steering gear. Would have been $2,400 if the extended warranty hadn't paid. 
Ford Fusion in Texas, United States
May 2013 - Jan 2014
Jun 2013

8000 mi
Slips between 1st and 2nd gear, Left it at dealer for a few days and If the computer does not give error code or check engine light they cannot do anything about it. It is obvious that it slips and sounds different between 1st and 2nd gear. 
Ford Fusion in Quebec, Canada
Aug 2012 - Dec 2013
Mar 2013

34100 mi
transmission seal defect, transmission was leaking 
Dec 2013

46500 mi
transmission seal again!! on warranty 
Ford Fusion in Alberta, Canada
May 2013 - Jun 2013
Jun 2013

7440 mi
Air con fan/motor makes high pitch whistling noise and rattling sound. System whistles when windows closed and inlet is on fresh air. Replaced something. Currently evaluating if it worked or not. Trim around rear speaker came loose. Could not repair. Had to re-book for parts to be ordered and repair to be done 
Ford Fusion in British Columbia, Canada
Jun 2013 - Feb 2022
May 2015

16120 mi
I had an episode of spontaneous acceleration when going very slow up a driveway. Scary situation with small children in the vehicle. 
Aug 2017

23560 mi

C $350
rotors needed to be turned 
Ford Fusion in Texas, United States
Aug 2012 - Mar 2016
Dec 2014

18000 mi
Lots of corrosion on terminals, car won't start. Replaced battery under warranty. 
Ford Fusion in Massachusetts, United States
Oct 2014 - Dec 2016
Mar 2015

59000 mi

US $100
Right front axle seal was leaking. Repaired under Ford extended warranty. $100 deductible. Dome lamp not turning on when RF door opened. Faulty door latch. Latch replaced under Ford extended warranty. $100 deductible. 
Oct 2015

64500 mi

US $100
Oil pan gasket leaking. Covered under Ford PremiumCare ESP. $100 deductible. 
Sep 2016

75000 mi

US $100
Front upper shut mounts were making noise when the wheel was turned in parking lot maneuvers. After upper strut mounts were replaced, the noise was still present. 
Dec 2016

75000 mi
Suspension noise never fixed. 
Ford Fusion in Texas, United States
Sep 2014 - Jun 2018
Jan 2015

26800 mi
Flash Sync system to latest version to correct voice recognition and iPod issues. 
Sep 2015

20000 mi
Clunk from left front when hitting dip in road while turning and braking. Dealer reproduced at first but nothing found when inspecting the suspension, but later could not reproduce noise at all. Got car back and issue returned in a day. 
Dec 2016

29000 mi

US $108
Blower motor started making chirping noises. Blower assembly replaced. 
Nov 2017

36000 mi

US $48
While driving, throttle response became erratic and powertrain warning light came on. Issue cleared when car was restarted. No stored codes so replaced throttle body based on Ford 13N03 bulletin. 
Ford Fusion in Pennsylvania, United States
Aug 2014 - Jun 2022
Dec 2014

20000 mi
Retaining ring broken/missing on Power Port. Rear windows did not roll up consistently. Replaced AC blower motor due to noise. 
Dec 2015

31000 mi
Rear turn signal bulb failed and fused to the socket, requiring the entire socket to be replaced in addition to the bulb. 
Sep 2016

38000 mi

US $600
Both lower control arms replaced due to worn bushings. (bushings are press-fit into the arms, and cannot be replaced separately) 
Jun 2017

45000 mi

US $650
Dealer diagnosed noise as faulty steering gear, related to recall 15N01, but no DTC codes present, so not directly covered. Submitted the information to Ford customer service and they agreed to split the cost of repairs. 
Ford Fusion in Ohio, United States
Jan 2012 - Jun 2022
Jun 2013

17000 mi
Tires would lose pressure occasionally. All tires were broken down, new valve stems then the tires were re-sealed to the rims. So far looks like the are fixed. 
Jun 2014

22000 mi
Left license plate lamp socket rusted out. bulb burned out. 
Nov 2017

35000 mi

US $100
Shifter control switch went out causing battery to discharge over night 
Jun 2018

37000 mi

US $90
All brake pads worn. 
Ford Fusion in Massachusetts, United States
Dec 2011 - Feb 2014
Mar 2012

4000 mi
vehicle is not shifting correctly, slamming gears and over revving between shifts vehicle still not shifting properly, data recorder was installed then removed after a few weeks. 
Oct 2012

20200 mi
sunroof was rattling, headliner was adjusted the cooling fan bearing was squeaking and the blower fan was chirping both parts replaced 
Ford Fusion in Missouri, United States
Dec 2014 - May 2015
Mar 2015

124000 mi
Bad wheel bearing-replaced Battery began dying during my courier route. Had it replaced the next day. 
Ford Fusion in Colorado, United States
Oct 2015 - Oct 2018
Nov 2015

29000 mi
Fusion would not start/crank 1 day after purchase. An intermittent problem, dealer replace theft module 

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2012 Ford Fusion 4dr Sedan

240-horsepower 3.0L V6 6-speed shiftable automatic AWD

Ford Fusion in New York, United States
Sep 2013 - Jul 2016
Dec 2013

50000 mi

US $140
battery check indicated dead cells and needed to be replaced 
Ford Fusion in Nova Scotia, Canada
Feb 2014 - Mar 2016
May 2014

44640 mi
Vibration in drivetrain at 89 t0 80 km car is with ford Engineering had problem with this at 269 km when car has new been fighting for two years. need help. Update: replaced driveshaft with updated part. 
Apr 2015

78960 mi
same vibration in drivetrain and transmission slipping and banging, everthing but the engine was changed still have the samr problem. also seat track has noise and movement, this was from the day I purcase it with 269 km. 
Jun 2015

84320 mi
same on going problem with transmission slipping and vibration in drivetrain. axle replaced, was making a noise 
Aug 2015

92380 mi
axle and steady bearing on going problem with this car, still have transmission vibration. 
Oct 2015

97700 mi
after another attempt, transmission slipping and big loud bang from drivetrain. happened on the highway. doesn't seem safe. 
Dec 2015

104160 mi
vibration in drivetrain. Engine smokes & rattles for 5 sec. They said noting was wrong. I sent them a video of engine noise no luck yet. transmission, brakes, trans slipping and banging engine Dual heater control fixed and blower fan replaced. 
Jan 2016

104360 mi

C $80
Had transmission rebuilt again and driveshaft replaced again. 
Mar 2016

105400 mi
problem with sway bar blots for toe wheel adjuster ect. trans mission rebuild again and driveshaft was replaced, had a chunk out of it. car was a problem from when I purchase it new . 
Ford Fusion in Washington, United States
Sep 2012 - Sep 2015
Feb 2013

9900 mi
SUM: WHEN NEW, VEHICLE EXHIBITED HARSH SHIFTS FROM 1-2. GRADUALLY WORSENED AND CAME TO INCLUDE A SOFT 2-3 SHIFT AND A METALLIC FRICTION NOISE IN LOWER GEARS BY 1000MI. STARTING AROUND 7000MI, VEHICLE STARTED TO SHIFT ERRATICALLY IN TRAFFC 
Feb 2014

16000 mi
The car has a constant vibration and hard shifts with high RPM going more then 20 miles an hour, A rattle appears as I accelerate. Ford mailed a letter identifying the Vin to possible throttle body contamination. Recall in Oasis 
Ford Fusion in Michigan, United States
Aug 2013 - Jan 2018
Aug 2015

47700 mi
Throttle body was replaced under expanded warranty. The Fusion was exhibiting severe drivability issues. 
Jun 2017

75000 mi

US $2200
AWD PTU was whining and smelling horribly. PTU needed to be replaced as it is a non-servicble part. 
Ford Fusion in Alberta, Canada
May 2012 - Jun 2018
Aug 2012

3620 mi
Loss of power steering, known EPAS issue, steering box replaced under warranty 
Aug 2014

35200 mi
Recall for carb. I had a few instances where when I accelerated it bogged down that I was unsure of the cause... when the recall came in it seemed to fit. 
May 2018

70680 mi

C $50
Door lock stopped working and replaced driver front door handle. 

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2012 Ford Fusion 4dr Sedan

175-horsepower 2.5L I4 6-speed shiftable automatic FWD

Ford Fusion in Delaware, United States
Jul 2017 - Jun 2022
Aug 2017

133000 mi

US $12
Right license plate light housing had rust/stopped working. Found housing cracked. Replaced housing with Ford part. "Check Fuel Fill Inlet" error on dash. Checked purge valve, operating properly. Cleaned and lubed fuel fill inlet flapper. Cleared code but error returned. Cleared code again, hasn't returned. 
Oct 2019

158000 mi

US $500
Steering rack started making loud screeching noise. Replaced steering rack with a used part from LKQ. 
Ford Fusion in Ohio, United States
Apr 2014 - Jul 2016
Dec 2014

37000 mi
car received new battery under warranty 
Ford Fusion in Delaware, United States
Jan 2012 - Oct 2012
Apr 2012

3500 mi
Erractic shifting/slipping. Reprogrammed powertrain computer 
Oct 2012

12000 mi
Erratic shifting, shift flares harsh shifts. 
Ford Fusion in California, United States
Aug 2012 - Jun 2014
Sep 2012

4000 mi
Sun roof wouldn't open.They had to order a new motor for the sunroof.Day 2 was a Friday.Monday the motor sitill hadn't arrived finally on day 4 it was installed.Car was returned with soiled finger prints in 6 different areas. 
Ford Fusion in Ohio, United States
Jun 2012 - Apr 2014
May 2013

29000 mi
Airbag sensor going off at random times. Dealer traced it to a loose wire in the driver's side door panel. Whole airbag system and much of the driver's side SRS wiring was replaced. 
Ford Fusion in New Jersey, United States
May 2012 - Apr 2014
Jan 2013

8800 mi
Windshield was defective from factory. 

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2012 Ford Fusion 4dr Sedan

175-horsepower 2.5L I4 6-speed automatic FWD

Ford Fusion in Nebraska, United States
Mar 2015 - Jun 2022
Jan 2017

US $90
New battery 
Ford Fusion in Ontario, Canada
Jul 2016 - Mar 2018
Jun 2016

61938 mi
Stuttering tach at 1600rpm Stuttering tach at 1600rpm 
Ford Fusion in Tennessee, United States
Mar 2012 - Aug 2016
Apr 2012

10700 mi
Harsh shift 1-2, slipping and flaring 2-3 and 3-4 despite application of TSB 12-3-7 Failure of valve body due to worn regulator valve bore. Total rebuild with replacement of all clutches, gaskets, and seals, including foward, reverse, overdrive clutches and final drive seal. Vehicle in shop for 21+ days. 
Sep 2012

18000 mi
Further work up for harsh 1-2 shift, now only when cold. Vehicle pressured tested and passed. PCM update applied. 50 percent improvement. 
Aug 2013

31000 mi
Continued harsh 1-2, flared 2-3, and other shift quality issues. update: Ford declared normal operation and I let it go.  
Aug 2014

46000 mi

US $200
Battery died with less than 36 months service life. Note car extremely hard to jump start, requires a V6 to get enough juice. It is a big 4, so I'm not surprised. 
Ford Fusion in California, United States
Jul 2016 - Jun 2022
Mar 2017

103000 mi

US $100
Mass air sensor started having intermittent problems, replaced it 
Jun 2021

228000 mi

US $200
Valve cover gasket leaked. Replaced it. 
Ford Fusion in Massachusetts, United States
Jul 2012 - Jul 2022
Apr 2015

31700 mi
false reading from check engine light sensor 
Jul 2017

60000 mi
CHECK ENGINE LIGHT ..SLIGHT EVAPORATIVE LEAK. 
Ford Fusion in Minnesota, United States
Aug 2011 - Jun 2022
Aug 2017

78000 mi

US $100
A small transmission leak was detected during annual vehicle inspection. Dealer confirmed and repaired leak. Car is covered under Ford extended warranty so cost was only $100 
Ford Fusion in North Carolina, United States
Sep 2011 - Aug 2015
Nov 2013

31000 mi
Noisy heater/AC fan assembly. Dealer damaged bumper, forgot to fix the problem I brought it in for. 
Jan 2014

43700 mi
The HVAC fan has continually squeaked the past few months. The car is in for a second attempt to repair. The number of days in the shop was due to the holiday season, techs being out and parts having to be ordered. They did give me a loaner. 
May 2014

37000 mi
My car began making a 'knocking' noise at low speeds when stopping, accelerating or turing when temps reached 80F. Turns out it was defective front control arms. Dealer was nice - giving me an extension of the warranty so I had $0 to pay. 
Ford Fusion in Massachusetts, United States
Sep 2011 - Dec 2021
Nov 2014

36400 mi

US $100
vehicle entered 'limp home mode'-most likely caused by throttle body failure, a known defect, with Ford extended warranty for part. it was cheaper for me to replace part myself, rather than pay ford to diagnose the problem 
Dec 2016

61000 mi

US $25
Drivers side door handle broke. May have been covered by Ford warranty, but part was cheap enough to not bother with the dealer 
Aug 2017

74000 mi

US $150
Replaced driver side lower control arms 
Oct 2021

102000 mi

US $200
Exhaust flex pipe replaced. 
Ford Fusion in Missouri, United States
Jan 2016 - Feb 2020
Jun 2017

175000 mi

US $350
Replaced A/C compressor, condenser, & filter/drier and flushed system due to failure. 
Ford Fusion in Oregon, United States
Aug 2011 - Jun 2022
Oct 2012

6670 mi
Transmission software adjustment Transmission adjustment 
Feb 2013

10000 mi
Transmission software adjustment 
Sep 2013

16000 mi
Automatic transmission not shifting correctly. 
Nov 2013

23700 mi
Automatic transmission not shifting correctly 
Ford Fusion in New Mexico, United States
Jul 2011 - Jul 2023
Oct 2017

46000 mi

US $50
driver interior door handle broke. DIY replacement 
Feb 2023

86000 mi
Electronic power steering recalibration recall work to address occasional PS failure. 
Ford Fusion in New York, United States
Jan 2012 - Dec 2013
Mar 2012

1000 mi
Airbag deploy light comes on and stays on for most trips. Happened frequently, then infrequently, then seldom. Dealer reset memory code, but could not determine problem. Dealer said drive until stays on, then callback for service appt. 
Sep 2012

6200 mi
Replacement of driver's airbag clock spring, after airbag deploy dash light came back on again daily for over a week. Dealer pulled 'live' code to determine, part to be replaced. Replacement of driver's airbag clock spring, after airbag deploy dash light came back on again daily for over a week. Dealer pulled 'live' code to determine, part to be replaced. Replacement of driver's airbag clock spring, after airbag deploy dash light came back on again daily for over a week. Dealer pulled 'live' code to determine, part to be replaced. Covered 100% under warranty. 
Ford Fusion in Ontario, Canada
Dec 2016 - Jun 2022
Mar 2018

102300 mi
Evap code caused by fuel flap. Cleaned flap and used emergency filler to open and close the flap to ensure seal. 
Sep 2021

127720 mi
Replace brake pads and rotors Replace upper control arms and ball joints 
Ford Fusion in California, United States
Jan 2014 - Sep 2015
Jan 2014

34000 mi
Battery terminal corroded into two pieces. All maintenance done, replaced harness under warranty. 
Ford Fusion in California, United States
Jul 2016 - Aug 2016
Aug 2016

60000 mi
Air condition blows hot air intermittently. Took it to the dealer when it was acting up but they couldn't fix it because the problem is not consistent and they couldn't diagnose. 
Ford Fusion in North Carolina, United States
Jul 2011 - Sep 2017
Jul 2016

38200 mi

US $225
Inside door latch replaced. 
Ford Fusion in Ontario, Canada
Apr 2014 - Jun 2022
Jul 2014

40300 mi
Rust on door rim (inside where the metal sheets are connected - probably leaking water) - covered repair under basic warranty by Ford - sand blasted by local body shop and repainted - lasted 2 weeks and rusting again... 
Nov 2014

45840 mi

C $5
Right side marker light replaced. Around 10 minutes. Must disassemble/assemble plastic fender cover which is tricky if there is a cold weather. Light itself is 2 minute job. 8 minutes is to fight with the plastic cover. Dealer wouldn't do it for $20. 
May 2016

70280 mi

C $715
Belt squeaking when engine is cold. Water pump leak contaminated the belt. Replaced belt and tensioner and water pump. - 
Nov 2016

79380 mi

C $61
Door handle on driver side broke. 
Jul 2017

91760 mi

C $11
Tail lights replaced - both - one burned in - hard to remove - otherwise it would be less than 10 min. 
Jul 2019

129691 mi
Steering gear replacement, power steering died - warranty repair based on recall 15S18 
Oct 2019

134850 mi

C $370
Replaced exhaust flex pipe 
May 2020

143408 mi
Heat shield on the bottom snapped off, dragging on the road surface, technician zip-tied it back as quick fix for free. 
Nov 2021

164300 mi

C $20
Headlight bulbs replacement, tail light bulbs replacement. Burned out. 
May 2022

171120 mi

C $300
Tie-rod replaced. Old one was loose, advised immediate change due to safety. 
Ford Fusion in Rhode Island, United States
Oct 2014 - Jul 2020
May 2020

82000 mi

US $700
AC compressor was replaced, also had AC control unit replaced with remanufactured unit that turned out to be bad. 
Jun 2020

85000 mi

US $250
Transmission cooling system broke down, had to have lines replaced. 
Ford Fusion in Maryland, United States
Feb 2017 - Jun 2018
Jan 2018

74000 mi

US $303
I had brakes checked and was told I needed pads on front and rear..I took to my mechanic who said I only needed front pads.After removing found that the calipers were frozen on both side..So I had to replace both calipers. First time since I had the car. 
Apr 2018

79000 mi

US $89
Hard starting..slow starting Had to replace battery 
Jun 2018

82000 mi

US $35
replaced inside driver's door handle 
Ford Fusion in Alabama, United States
May 2013 - Jun 2013
Jun 2013

24000 mi
Emissions-service engine light came on. Followed instructions for driving 3 cycles then cold starting to see if light goes out. it didn't. Mechanic said the Emission filter cartridge had to be replaced. No cool air present. Mechanic states "impact hole in condenser. Cannot warranty". Taking to another dealer for second opinon 
Ford Fusion in Michigan, United States
Mar 2016 - Aug 2021
Jun 2017

107000 mi
Replaced steering gear after started getting "steering system fault" warning lights. Covered under extended recall warranty. 
Dec 2017

116000 mi

US $300
Blower was cutting in and out. Replaced blower motor, resistor pack and wire pig tail. My understanding is that the blower motor was drawing too much current and in turn damaged the resistor pack and pig tail wires. Wires looked burned. 
Ford Fusion in Florida, United States
Feb 2012 - Oct 2014
Oct 2014

24000 mi
Center console AC vents replaced. 
Ford Fusion in Arizona, United States
May 2012 - Jun 2022
Jun 2015

17000 mi
Fuel door spring came loose and was fixed 

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2012 Ford Fusion 4dr Sedan

156-horsepower 2.5L I4 Hybrid CVT FWD

Ford Fusion in Oregon, United States
Dec 2011 - Sep 2017
May 2013

11000 mi
Airbag deploy dash light stayed on with passenger in seat. Neither dealer or Ford Co. gave satisfactory explanation as to why this happens, Problem reported to NHTSA/ODI. Waiting for answer. 
Jul 2015

28200 mi
Passenger airbag lite on indicating airbag will not deploy with wife in seat. Dealer says wife does NOT weigh enough (Weight 98 lbs) to activate airbag. Dealer tested according to specs & found no problem. Reported to Federal Govt. 
Ford Fusion in Washington, United States
Jul 2012 - Jun 2022
Dec 2017

61000 mi

US $450
Car started sputtering one morning and the check engine light came on and blinked. Took it to the dealer the next morning. They said there were fault codes for multiple fuel injectors misfiring, but looking at the car they found one injector in particular that had frayed wiring (perhaps from rodent damage). They replaced the frayed wire and cleared the codes, car began running normally again and code hasn't returned. 
Ford Fusion in North Carolina, United States
Nov 2011 - Dec 2014
Nov 2014

25000 mi
AC was making a chirping noise - Dealership replaced the blower motor under warranty. Battery (small battery - not hybrid battery) would not pass inspection. Replaced battery under warranty. 
Ford Fusion in Florida, United States
Feb 2016 - Jun 2022
Sep 2016

29000 mi

US $2155
Replaced electronic assist power steering module 
Dec 2017

58000 mi

US $325
Front inside door handles won't retrack fully. Mechanism prevented locking of doors. 
Jun 2022

126000 mi

US $150
Sound in front of car when stopping or take off from stop 
Ford Fusion in Maryland, United States
Jun 2012 - Jan 2019
Nov 2016

57400 mi

US $357
Failed pedal sensor lit up ABS light. Cost includes tow recommended by dealer, 5 miles. 
Aug 2017

65000 mi

US $125
Diagnosed failure of reverse sensors on rear bumper. Chose not to repair at dealership. Will DIY when I have assistance. 

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2012 Ford Fusion 4dr Sedan

Ford Fusion in Louisiana, United States
Jun 2017 - Jun 2018
Aug 2017

64000 mi

US $120
the lugs on the tire were stripped and tires could not be rotated without repair 
Ford Fusion in Indiana, United States
Apr 2016 - May 2017
May 2017

97000 mi

US $300
Left window went out in 2016 and I finally got it repaired. Needed a new window motor. 

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2011 Ford Fusion 4dr Sedan

263-horsepower 3.5L V6 6-speed shiftable automatic FWD

Ford Fusion in Wisconsin, United States
Sep 2012 - Jul 2013
Jul 2013

52000 mi
Trans was shifting hard at times going into second. 
Ford Fusion in Ohio, United States
Apr 2011 - Jan 2013
Sep 2011

9000 mi
rubber seal on bottom of rear glass came loose 
Ford Fusion in Illinois, United States
Jul 2011 - Jul 2018
Nov 2015

78000 mi

US $300
OBD sensor port went bad. Found out during emissions testing. 
Ford Fusion in Mississippi, United States
Jan 2012 - Feb 2012
Feb 2012

1000 mi
They replaced one wheel sensor and ABS module. 
Ford Fusion in Washington, United States
Dec 2010 - Aug 2017
Oct 2011

13300 mi
Car pulled to the left. Had to replace a control arm. Sync system stopped playing USB music. System was reset by disconnecting power to fix. 

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2011 Ford Fusion 4dr Sedan

263-horsepower 3.5L V6 6-speed shiftable automatic AWD

Ford Fusion in British Columbia, Canada
Jun 2012 - Dec 2015
Sep 2012

16740 mi
car had a rattle at speeds over 100 kms,heat shield for the cat. conv. was to close to conv. and was moved slightly. this repair took test driving and 2 shop repairs to get satisfaction!! 
Ford Fusion in Ontario, Canada
May 2011 - May 2013
Jul 2011 Driver door rubber moulding out of track 1/2 inch caused a slight crimp in rubber. Part ordered June 22 and replaced July 5 
Oct 2011

2980 mi
Lumbar support not working. 
May 2013

14260 mi
Replaced SOP chrome trim above licence plate. I believe a mechanic touched the chrome piece while closing the trunk with some fluid on his hands that caused a chemical reaction. The film discolored and started to bubble up then peel. 
Ford Fusion in Ohio, United States
Oct 2020 - Jun 2022
Apr 2021

66000 mi

US $2800
All Wheel drive Power Transfer Unit leaking gear lube. Smell is noticable in winter with windows shut. Unit is only on AWD models of Edge, 500, and Fusion. Pricey little hunk of steel: 850+tax USD. Install is 8 hours, another $1200 bucks. But that's what a stimulus check is for I suppose. I was going around big bad Jeeps with that little Ford come the first big snow ! 
Sep 2021

69000 mi

US $70
Rusted thru left side sway bar link (Wisconsin/ Michigan car). Replaced both sides in the driveway. Not simple as the wrench swing arc is very limited... proving the right tool makes it much easier. Like air or electric driven tools ! Quite the 'klonking' noise when turning the steering wheel L or R. Good now. 
Jun 2022

72000 mi

US $250
Replace all 4 OEM rotors and pads and shims with Raybestos parts 
Ford Fusion in Alberta, Canada
Jun 2012 - May 2013
Jul 2012

11360 mi
Replace back and from left seat leather for unusual cracking. You only notice the cracks if you check the leather or sit on it, otherwise is difficult to see until is major. 
Mar 2013

14880 mi
Replace cabin air blower motor. Warranty paid 

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2011 Ford Fusion 4dr Sedan

240-horsepower 3.0L V6 6-speed shiftable automatic FWD

Ford Fusion in Illinois, United States
Mar 2011 - Jan 2013
Aug 2012

60500 mi

US $360
Throttle linkage replaced 
Ford Fusion in Ohio, United States
Feb 2012 - Mar 2020
Sep 2012

57000 mi

US $50
O2 Sensor triggering check engine light 
Oct 2012

60000 mi

US $50
Emissions sensor 
Jan 2013

US $50
Throttle body replaced 
Sep 2017

124000 mi

US $350
Cooling lines for the transmission were leaking 
Dec 2017

126000 mi

US $25
Broken door handle/lock system. 
Jan 2020

146000 mi

US $125
Last oil change they said the Tie-rods were looking worn. Took this opportunity to teach my son about the car and how to make repairs. Great day in the garage with my kid. 
Ford Fusion in Illinois, United States
Nov 2013 - Sep 2021
Apr 2014

25300 mi

US $734
Firmware update to improve shift quality. 
Jun 2018

60000 mi

US $100
Replace blower motor 
Ford Fusion in Massachusetts, United States
Sep 2016 - Jun 2022
Oct 2016

80000 mi
Driver Seat Heater element was replaced. 
Mar 2018

109000 mi
Bad spark plug. Recently replaced at 100,000 service, so repair covered under warranty. Car stayed at dealer for 4 days because misfire happened after the initial repair on cold wet day, but could not be recreated during drier, warmer weather. 
Feb 2019

133000 mi

US $1000
passenger right rear caliper was frozen, caused premature wear of brake pads. RF lower control boot was split and also had excessive play. Both control arms were replaced 
Mar 2020

157000 mi

US $770
Right Front Wheel bearing noise. Both front bearings replaced. 
Mar 2022

175000 mi

US $800
calipers were sticking and pulling car to the right. Brakes, rotors, and calipers replaced. 
Ford Fusion in Florida, United States
Jul 2012 - Nov 2014
Aug 2012

46000 mi
Transmission operation was very displeasing. Hard shifting, hunting for gear, gear hopping when stopped in gear, so on. Taken to dealer, supposedly the TCM was updated to the latest software (TSB). Issues continue, but to a much lower degree. 
Nov 2014 Odd shifting habits and other strange transmission behavior. Changed fluid again with a different type just prior to accident which took car out of my possession. 
Ford Fusion in Colorado, United States
Jul 2013 - Dec 2020
Dec 2015

51000 mi

US $730
Front right axel 
Oct 2016

55700 mi

US $5
Replaced, for the 2nd time, right rear turn signal light. 
Ford Fusion in California, United States
Nov 2011 - Mar 2013
Mar 2012

14000 mi
Fuel door was loose and had to be replaced. Rear windshield rubber moulding falling off. Repaired by resealing. Transmission slipped between 2nd and 3rd. Software update. 
Jul 2012

16000 mi
Transmission slips in change from 2 to 3 when cold. Told this is normal by dealer. 
Ford Fusion in California, United States
Apr 2011 - Aug 2011
Jun 2011

1700 mi
APIM module for SYNC system determined defective at earlier visit, dealer ordered part, was replaced. Seems to be functioning so far. 
Ford Fusion in Connecticut, United States
Feb 2018 - Mar 2022
Apr 2021

80000 mi

US $1500
Issue with air conditioning, believe it was the.blower motor and module 
Ford Fusion in Arkansas, United States
Sep 2015 - Jan 2017
Feb 2016

55700 mi
Car was displaying check engine light related to evaporative emissions problems. Related to pending recall for defective evaporative purge valve. Mine was stuck open. 
Ford Fusion in Missouri, United States
May 2011 - Mar 2014
Jul 2011

8200 mi
Low tire air pressure indicator came on. Three times same tire, counld't locate problem. Tire was REMOVED and placed in dip tank. No leak found. dealer has watch on vehicle. 
Sep 2011

9000 mi

US $20
Tire removed from wheel. Found nail in side wall that was not visable from outside of tire. Tire patched holds air now no problem. 
Jan 2013 Battery corrosion around battery terminals. 
Mar 2013

29000 mi
Same problem battery terminal corrosion. Recleaned battery terminals. 
Ford Fusion in California, United States
Jul 2011 - Apr 2013
Sep 2011

1000 mi
The rear view mirror was replaced. 
Ford Fusion in Virginia, United States
Dec 2010 - Mar 2013
Jan 2012

12000 mi
Erratic shifting 
Ford Fusion in Texas, United States
May 2015 - Jul 2015
May 2015

74000 mi

US $1900
Electric rack and pinion system died. Replaced power steering assembly. 
Jun 2015

74000 mi

US $365
Control arms make constant noisy creaking sound. Dealership said nothing wrong with the car; that it was caused by the control arm bushing drying out. They said they could "fix" it for $1700 in control arms, or they could try lubing it. 
Jul 2015

74000 mi

US $60
Spring in fuel door broke. Had to replace entire fuel door assembly. 

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2011 Ford Fusion 4dr Sedan

240-horsepower 3.0L V6 6-speed shiftable automatic AWD

Ford Fusion in Arizona, United States
Oct 2017 - Jun 2022
Nov 2017

23500 mi

US $178
Clogged injector. Carbon blow out and fuel cleaner maintenance. 
Ford Fusion in British Columbia, Canada
Dec 2010 - Sep 2018
Jul 2013

34100 mi
Throttle defect, car died several time when it was running. Very dangerous especially when you were in the middle of an intersection. Many same problem reported. Warranty repaired. 
Aug 2014

47120 mi

C $383
Noise form driver side, replaced one arm. Joint ball of passenger side suspension torn, replaced. 
Sep 2018

104160 mi

C $5300
Car had no transmission in the middle of a trip. towed to dealer, Got checked and found transmission failed. Replaced with an used transmission. Never buy a ford again. 
Ford Fusion in Wisconsin, United States
Mar 2011 - Dec 2013
Dec 2012

37000 mi
Transmission was shifting hard. Dealership couldn't find any issues, however they reprogrammed the transmission computer. This fixed the problem. 
Ford Fusion in Indiana, United States
Nov 2010 - Sep 2015
Jul 2014

54300 mi

US $150
Battery lost a cell. 
Nov 2014

58600 mi
Throttle body sensor failure. Loss of engine throttle control. Engine went to idle at 70mph. The throttle body was replaced. 

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2011 Ford Fusion 4dr Sedan

175-horsepower 2.5L I4 6-speed shiftable automatic FWD

Ford Fusion in California, United States
Jan 2011 - Aug 2012
Aug 2012

38000 mi
Axle seal for right drive shaft 
Ford Fusion in British Columbia, Canada
Mar 2011 - Jun 2015
Oct 2012

9920 mi
External temperature sensor broke, car showed -33C all the time. 
Ford Fusion in Tennessee, United States
Sep 2013 - Sep 2016
Sep 2013

95000 mi

US $1579
passenger front hub assembly required repair 
Oct 2013

95200 mi

US $1150
ECM required replacement due to complete failure 
Jun 2014

99000 mi

US $735
A/C compressor failed resulting in complete replacement of unit as well as flushing of complete system and evac/recharge 
Dec 2014

101000 mi

US $118
Drivers interior door handle inoperable. Replaced interior door handle assembly 
Jun 2015

105000 mi

US $194
left front headlamp assembly required replacement due to a faulty socket 
Sep 2015

106000 mi

US $675
Noise and inability to do an alignment due to excessive wear. 

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2011 Ford Fusion 4dr Sedan

175-horsepower 2.5L I4 6-speed manual FWD

Ford Fusion in Quebec, Canada
Nov 2011 - Dec 2012
Nov 2012

21480 mi
wiring badly protected, fuse of the engine blown a few times. Had to redo a part of the wiring. 
Ford Fusion in Massachusetts, United States
May 2015 - Jun 2016
Jun 2015

57000 mi

US $75
Rear brake caliper was sticking. 
Ford Fusion in Ontario, Canada
Sep 2011 - Jun 2022
Aug 2021

58900 mi

C $200
Truck decklid shock no longer holding up trunk, replaced 
Ford Fusion in Washington, United States
Aug 2012 - Sep 2012
Sep 2012

16000 mi
ECU failed while driving the car just shut off and would not turn back on. Fuel cap was not properly closing could smell gas. We had to have the gas cap replaced. 

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2011 Ford Fusion 4dr Sedan

175-horsepower 2.5L I4 6-speed automatic FWD

Ford Fusion in Quebec, Canada
Oct 2021 - Jan 2023
Dec 2021

107260 mi

C $1800
New suspension on all 4 wheels. new tie rod. 
Jan 2023

173600 mi

C $260
reset battery age to renable hybrid system 
Ford Fusion in Ontario, Canada
Sep 2014 - Feb 2015
Feb 2015

58280 mi
High pitched whine - the car almost sounded like it had a turbo kicking in - which it did not. Known issue. Probably something to do with the alternator. 
Ford Fusion in Pennsylvania, United States
Oct 2010 - May 2014
Sep 2013

49000 mi

US $205
Right front lower control arm ball joint failed inspection. 
Ford Fusion in Indiana, United States
Aug 2013 - Sep 2018
Sep 2014

47000 mi

US $140
Replaced rear rotors and pads 
Ford Fusion in Arkansas, United States
Sep 2016 - Jun 2022
Nov 2017

81000 mi

US $250
Driver door handle was not locking. Entire handle assembly required replacement. 
Aug 2021

110000 mi

US $400
HVAC controls quit working, entire control assembly in dash had to be replaced. 
Jun 2022

120000 mi

US $600
Investigated check engine light, thermostat and flush/fill completed 
Ford Fusion in Alaska, United States
Oct 2015 - Mar 2018
Jun 2016

58000 mi
Emission problem. Capless gas valve leaking. Seems to be fixed for now by cleaning and fiddling with the cap. Wheel nuts all rusted and do not fit socket. All 20 replaced with after market nuts. Ford charges $16 for each nut times 20. 
Ford Fusion in Minnesota, United States
Mar 2014 - Feb 2020
Apr 2017

70000 mi

US $270
Replaced drivers side CV shaft seal on transmission and internal bushing. 
Ford Fusion in Maryland, United States
Jun 2014 - Sep 2014
Jun 2014

49000 mi

US $200
Door trim mounts broke. Had to replace 
Ford Fusion in Tennessee, United States
May 2015 - Apr 2023
Jun 2015

104000 mi

US $520
Loud creaking in front-end at slow speeds. Replace all four lower control arms. 
Nov 2016

139000 mi

US $160
Replaced water pump, antifreeze. 
Apr 2018

167000 mi

US $170
Replaced fuel evap canister valve 
Ford Fusion in Oklahoma, United States
Jan 2016 - Apr 2021
Feb 2016

90700 mi

US $400
Battery cable was corroded and entire harness had to be replaced. Unable to just replace the positive battery cable. 
May 2016

96900 mi

US $350
The valve body cover was leaking. Fluid drained, cover removed and resealed. Had transmission flushed but didn't include that in the repair cost. 
Oct 2017

130000 mi

US $1500
Flex plate cracked causing a loud knocking sound. The flex plate was replaced. 
Ford Fusion in Pennsylvania, United States
Mar 2012 - Oct 2016
Jan 2015

112500 mi

US $175
Battery life low - did not replace 
Ford Fusion in Michigan, United States
Mar 2011 - Jan 2022
Jul 2018

91000 mi

US $600
Replaced front strut assemblies 
Mar 2019

98000 mi
Steering became extremely difficult to use. Covered under recall warranty. 
Jan 2020

107000 mi

US $380
Replaced broken sway bar. 
Ford Fusion in Missouri, United States
Jan 2014 - Jun 2018
Jan 2014

28000 mi
Heater fan made high pitch noises. It was replaced under warranty. 
Sep 2014

35000 mi

US $150
Battery gone bad and burned out signal light. 
Apr 2015

42300 mi
Catalytic converter gone bad. Warranty replacement. 
Jun 2015

44000 mi

US $250
Shifter broken. It is going to cost $400 to replace it. I have been trying to convince Ford to pay for the replacement since it failed with only about 43,000 miles. So far it has not agreed to it. 
Jul 2015

44500 mi

US $150
idler pulley replaced. 
Sep 2017

68000 mi

US $450
Lower control arm bushing cracked. 
Ford Fusion in New York, United States
Jan 2011 - Feb 2013
Mar 2011

1000 mi
Thermostat stopped working, car overheated and check engine light came on. 
Feb 2012

9100 mi
Occasional Hard shifting 
Ford Fusion in Pennsylvania, United States
Apr 2011 - Jun 2013
Jul 2011

4200 mi
Sync system stopped accepting voice commands. Dealer updated Sync software. 
Apr 2012

24000 mi
Slams into 3rd gear when cold. Retimed shift points. 
Nov 2012

40800 mi

US $95
Ticking noise when blower fan on low setting. Dealer first tells me 300+ for assy replacement, then finds TSB to replace fan only. Sadly out of warranty, so out of pocket. 
Ford Fusion in Pennsylvania, United States
May 2011 - Sep 2012
Jul 2011

2000 mi
Car computer display reported AdvanceTrac needed service. Dealer diagnosed control module needed to be replaced but did not have it in stock. Dealer ordered it for next day repair. AdvanceTrac module was successfully replaced. New car so covered under warranty. 
Ford Fusion in New York, United States
Dec 2010 - Apr 2012
Apr 2012

6000 mi
MIL Light on (check engine) - Codes P052, P052 - TSB 11-2-10, cleared codes. 
Ford Fusion in California, United States
Oct 2010 - Jan 2016
Jun 2012

32000 mi
Heavy clunk when shifting from park into reverse or reverse into drive. Trunk weather seal falling off TPMS Failure 
Nov 2012

37000 mi
Rear window weather seal falling off again strut clunking 
Jan 2013

37800 mi
rear window trim 
Dec 2013

54000 mi
Fan assembly squeaked when running. 
Jan 2016

86000 mi

US $50
Wiring fault with check engine light. Ended up being a Bad O2 sensor even though code indicated wiring fault. 
Ford Fusion in California, United States
Feb 2012 - Mar 2018
Jan 2015

32200 mi

US $100
car needed multiple jump starts. battery needed replacement. Also did the recall repair on the throttle body. 
Oct 2015

64500 mi

US $100
Steering wheel rack failure which made the power steering inoperative 
Ford Fusion in Minnesota, United States
Mar 2016 - Dec 2021
Dec 2017

106000 mi

US $100
Blower motor intermittent. checked connections, still failing about half the time. 
Jun 2018

113000 mi

US $45
Blower motor resistor and control module failed. Contacts overheated and continuity was intermittent with increasing failure frequency. Dealer wanted 200 for part NAPA 175 Amazon $45. Works good now, not sure how long it will last. 
Ford Fusion in Ohio, United States
Sep 2010 - Jun 2011
Oct 2010

2000 mi
Car accelerated when foot off gas pedal. Able to stop, noticed two yellow wrenches, turned off car and appeared to reset. Garage could not replicate, had car for almost one week, put monitor in car for 2 weeks with no further probems, yet! 
Ford Fusion in Virginia, United States
Dec 2013 - Oct 2016
Nov 2015

61400 mi

US $42
Interior door handle 
Jul 2016

67700 mi

US $75
Striped engine oil drain plug repaired with heli-coil. 
Ford Fusion in Michigan, United States
Apr 2013 - Feb 2020
May 2017

56000 mi

US $200
Front and rear brakes 
Oct 2017

60000 mi

US $75
Replaced compressor pulley due to high pitched whine. 
Ford Fusion in Ontario, Canada
Aug 2011 - Jun 2018
Feb 2015

34040 mi

C $200
Battery was replaced. 
Feb 2016

44640 mi

C $300
The driver door stopped opening from the inside. 
May 2016

47120 mi
Recall for the fuel tank that caused an engine warning light to appear in the dash. 
Ford Fusion in Massachusetts, United States
Apr 2011 - Sep 2012
Jan 2012

25000 mi
Electronic stability control (Advancetrac) warning light and warning message was intermittently coming on and turning off at low and high speeds, dealer was unable to replicate problem. Problem has not occurred in the month afterwards. 
Ford Fusion in Iowa, United States
Mar 2016 - Mar 2018
Nov 2017

93000 mi

US $130
Electric power steering fault. Dealer updated to latest programing. 
Ford Fusion in New Hampshire, United States
Feb 2012 - Jun 2018
Mar 2015

63000 mi
"Check fuel fill inlet" warning comes and goes intermittently, due to faulty sensor in capless fuel fill system. Did not repair. 
Mar 2016

78000 mi

US $200
Replaced faulty fuel filler neck 
Nov 2016

92100 mi

US $1500
Cracked and leaking transmission cooler lines replaced Faulty ignition wiring harness causing two cylinders to misfire, including an injector completely failing due to bad wires. Bad accessory belt tensioner needed replacement. 
Aug 2017

105000 mi

US $1500
Left and right control arm bushings worn. Replaced both control arms. Replaced front brake pads 
Ford Fusion in Manitoba, Canada
Nov 2011 - Mar 2016
Dec 2011

1240 mi
TSB for intermittent delayed engagement into gear. 
Apr 2013

16100 mi
sunvisor clips loose 
Ford Fusion in Illinois, United States
Apr 2014 - Jul 2017
Mar 2015

112000 mi

US $200
Replace fuel pump. Replace valve cover gasket. 
Jul 2015

117500 mi

US $220
Water in valve sensor. Air in cooling line 
Oct 2016

130000 mi
had to replace tensioner pulley and drive belt 

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2011 Ford Fusion 4dr Sedan

156-horsepower 2.5L I4 Hybrid CVT FWD

Ford Fusion in Ontario, Canada
Mar 2015 - May 2018
May 2018

74400 mi

C $400
Front tie rods needed replacing Steering recall 
Ford Fusion in Alabama, United States
Dec 2017 - Jan 2020
Jun 2018

75000 mi

US $85
Window Regulator replacement Needed software update. 
Ford Fusion in Kansas, United States
Jan 2018 - Feb 2019
May 2018

59882 mi

US $50
Replaced upstream oxygen sensor. 
Oct 2018

65005 mi

US $130
Replaced factory 12 V battery. 
Ford Fusion in Mexico, Mexico
Nov 2013 - Feb 2019
Jan 2016

44980 mi

$300
The display showed "high motor temp". It was the motor wiring was shorting. The wiring was replaced. 
Jun 2016

40920 mi
It was impossible to shift to P, The car was turn-off in N, after that I wouldn't start. The dealer reset it and it worked fine again. 
Ford Fusion in California, United States
Nov 2013 - Jun 2018
Mar 2017

89000 mi

US $120
Replaced battery. 
May 2018

115000 mi

US $300
Broken interior lock. 
Ford Fusion in Quebec, Canada
Feb 2013 - Apr 2016
Mar 2013

39060 mi
One of the screw holes for the license plate was damaged so it was impossible to put the plate on. 
Jun 2015

53320 mi
check engine, sensor check engine, sensor broken 
Ford Fusion in Ontario, Canada
Oct 2013 - Jul 2018
Jul 2016

86800 mi
Oxygen sensor (upper) problem 
Sep 2016

91760 mi

C $75
Just replace a burnout headlamp. Two were replaced since it is recommended to replace two together. 
Apr 2017

99200 mi

C $700
rear brake pad replacement and front brake cleaning 
Dec 2017

110360 mi

C $900
wheel bearing and outer tie rods. 
Ford Fusion in Texas, United States
Apr 2011 - Jun 2016
Oct 2015

58200 mi

US $290
The battery shorted out after 4 months of non-use sitting out in the Texas sun. 

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2011 Ford Fusion 4-door

6-cylinder manual 2WD

Ford Fusion in Florida, United States
Dec 2013 - Mar 2014
Jan 2014 air would start cold then turn hot 

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2010 Ford Fusion

Engine not specified

Ford Fusion in Missouri, United States
Jun 2009 - Jun 2011
Jun 2010

16000 mi
Took the car in with transmission problems. Updated the software. 
Ford Fusion in Montana, United States
Jul 2012 - Aug 2012
Aug 2012

38000 mi
There are scratchs on the passenger side front window. Was taken it for this problem in June 2012 had window replaced but problem happen again having trouble getting it repaired now that the warranty has expired. 
Ford Fusion in Ohio, United States
Dec 2010 - Feb 2011
Feb 2011

8000 mi
I had the reflash done on the transmission and it did not work with my car. Whenever you would shift between gears, I had to wait for 2 to 3 seconds for it to go into gear. If by chance you hit the gas it would slam into gear. Had the coolant bleed twice and it did not work. The auto climate control was reprogrammed and it still did not work. Would blow out cold air as soon as car started, didn't wait for engine to warm up. 

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2010 Ford Fusion 4dr Sedan

263-horsepower 3.5L V6 6-speed shiftable automatic FWD

Ford Fusion in Michigan, United States
May 2015 - Jun 2018
Dec 2017

166000 mi

US $580
Front Passenger wheel bearing had been making noise which had been getting progressively worse for the past 60,000 miles. Replaced both front wheel bearings. Noise is subsequently gone. 
Ford Fusion in North Carolina, United States
Sep 2009 - Feb 2021
May 2011

21000 mi
Trim on buttons on right side of steering wheel was just slightly loose. Asked Dealer to replace not so much that it bothered me, but 1) technically a defect 2) didn't want it to break more in the future. Fixed and sturdy now. 
Jun 2011

22000 mi
Inside driver door handle broke, dealer replaced during initial visit to deal with problem. 
Aug 2011

25000 mi
Driver seat lumbar area was squeaking. Dealer had upholstery removed and insulation added so that the squeak stopped. 
Apr 2012

34000 mi
HVAC blower/motor was making a twittering sound, sometimes very high pitched. Dealer replaced blower. The dash was making a buzzing sound on hot afternoons. I noticed a piece of trim/bezel next to the radio stack was creaky on the left side but not the right side. Dealer firmed it up and so far it's better.  
Jun 2013

47000 mi

US $111
Battery wouldn't hold a charge when car was off for more than a couple of days. Diag showed bad battery. Factory battery warranty ends with car warranty. Replaced with new battery from Ford (which has a nice long warranty). 
Sep 2017

87000 mi

US $75
Battery not holding charge. Prorated and replaced. However, new battery only has remainder of previous battery warranty. 
Dec 2019

99 mi

US $900
Noises from front of car. Replaced front CV axles and front right wheel bearing. 
Ford Fusion in Arizona, United States
Dec 2009 - Sep 2012
Dec 2010

27000 mi
Spring holding door over gas filler tube came loose and had to be replaced. Door would stay shut but not self-close. 
Feb 2011

29000 mi
Battery would not hold charge (replaced) and stablilty control module also replaced (worked fine until battery died - don't know which caused which) 
Aug 2012

58000 mi

US $275
Rear interior door handle broke 
Ford Fusion in California, United States
Dec 2009 - Mar 2018
Jun 2010

4000 mi
a. Very slight drift to the right - tires rotated and balanced. No more problems b. Rubber seal on back window was loose - repaired successfully by dealer 
Jun 2013

25000 mi

US $49
Moonroof became unseated. Dealer cleaned tracks and lubed. Fixed! 
Dec 2013

30000 mi

US $100
Drive side interior door handle broke. Replaced. (Seems to be a common problem). 
Jan 2014

15300 mi

US $101
Battery wouldn't hold charge. This is the second battery I have had to replace. Next time I won't go to the dealers' for battery. 
Nov 2015

49000 mi

US $450
Compass display always at North. New module ordered and installed. 
Jul 2016

56300 mi

US $168
Driver's door handle failed (2nd time). These are very cheaply made and apparently fail often. 
Dec 2016

61000 mi

US $1080
Leak in steering/AC condenser - unit replaced 
Ford Fusion in Michigan, United States
Jul 2010 - Apr 2017
May 2012

29700 mi
rear tail lamp burnt out. 
Feb 2013

37100 mi
Trunk seal was coming off the flange and had to be re-glued under warranty. 
Aug 2014

42000 mi
Airbag light was on intermittently due to a pinched/damaged wire. 
Feb 2016

62700 mi

US $50
Airbag light turned due to short. Replaced wire harness 
Nov 2016

72100 mi

US $50
Airbag warning light on. 
Ford Fusion in California, United States
Oct 2012 - Mar 2021
Jul 2014

85000 mi

US $75
Tire sensor replaced. 
Nov 2014

90000 mi

US $850
Vibration, worn transmission mount, replaced Tire sensor failed and replaced 
Mar 2015

98000 mi

US $1600
Vibration worsening with time. 3rd trip to dealer to diagnose. Replaced all 3 motor mounts. Runs like new. 
Oct 2015

104000 mi

US $350
Blower motor and temp sensor resistor replacement due to increasingly frequent loss of AC 
May 2016

105000 mi

US $300
Intermittent A/C. Found to be a loose wire connector. Problem returned within 48hrs 
Jun 2016

105000 mi

US $297
Loose connection in harness/connector causing interment blower operation, problem still agree acted by bumps. 
Sep 2016

112000 mi
Intermittent AC blower operation. 
Mar 2017

122000 mi

US $400
AC blows intermittent , shuts down, then blows again for 15sec to 2min. Replace AC temp sensor . Replace motor mounts, second time in 3years 
May 2017

126000 mi
AC blower low output, warm air. Replace cabin air filter, replace blower motor (warranty) 
Ford Fusion in Illinois, United States
Jul 2014 - Jun 2018
Feb 2016

88600 mi

US $1000
Rear caliper guide pins had corroded causing the pads not to release and drag against the rotor causing extreme premature wear. Had to replace rotors and pads again. Battery was not holding a charge. Battery was brand new when I bought car, however the dealer installed a under powered battery when I bought it causing it to fail after two and a half years. Installed newer more powerful battery. Driver heated seat element burned out. Replaced heating element under extended warranty 
Jul 2016

95700 mi
Rack and pinion was leaking from the boot. Completely replaced rack and pinion under extended warranty. However had to pay for system flush and alignment out of pocket. 
Apr 2018

116000 mi
Uneven tire wear and minor steering wheel shake 
Ford Fusion in Wisconsin, United States
May 2010 - Dec 2012
Feb 2011

4000 mi
Owner noticed that drivers window would not go down. All other windows worked fine. Fix was to reset the software. The auto-down motor experienced a heavy load due to frost sealing the window. This will become a problem for Ford. 
Jan 2012

41100 mi
Steering briefly shuttered and groaned during a full turn - per service manager, problem found was loose power steering hose resulting in low fluid. Owner observed unusual situation with brakes where when brakes applied, coming to stop moving forward then put in reverse, moving then applying brake a noise occurred. I described it to the dealer as a loose caliper- they may have tightened 

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2010 Ford Fusion 4dr Sedan

263-horsepower 3.5L V6 6-speed shiftable automatic AWD

Ford Fusion in West Virginia, United States
Apr 2009 - Sep 2011
Feb 2011

18000 mi
Low tire pressure sensor had to be replace when the light on the dash continuously said I had a low tire 
Jun 2011

21000 mi

US $10
Tire pressure light on with no tire pressure problems. Engine surging--fixed due to TSB 
Sep 2011

21000 mi

US $100
Interior door handle on the driver's side broke, making it impossible to get out of car. Part was ordered and door fixed 
Ford Fusion in Quebec, Canada
Feb 2010 - Aug 2013
Feb 2011

14880 mi
Noise from front vent. Diagnosed as "door actuator" problem. Part ordered. 
Mar 2011

15500 mi
Ordered vent actuator was installed. 
Jun 2012

28520 mi
Backup camera intermittently not working. They were unable to diagnose the problem as it worked while they had the car. It has not failed again since then. 
Dec 2012

32860 mi
Passenger airbag sensor was malfunctioning. It was replaced. 
Feb 2013

34260 mi

C $50
Battery would not hold a charge. It was replaced. 

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2010 Ford Fusion 4dr Sedan

240-horsepower 3.0L V6 6-speed shiftable automatic FWD

Ford Fusion in Texas, United States
Feb 2010 - Feb 2015
Apr 2012

12200 mi
Overdrive piston in transmission problem - replaced under warranty along with ancillary parts. Basically a significant transmission service/rebuild. Problem was missing gears during acceleration. 
May 2013

22000 mi

US $100
Problem with car going into limp mode. Concerned it was linked to previous transmission issue. Replaced throttle body and sensor. 
Ford Fusion in Pennsylvania, United States
Jan 2017 - Nov 2017
Nov 2017

89000 mi

US $400
replace fuel evap valve and cannister...2nd replacement since having the car... 
Ford Fusion in Indiana, United States
Sep 2009 - Dec 2012
Mar 2010

8000 mi
Transmission started slipping upon heavy acceleration, took into Ford dealer who were not easy to deal with.... Next day they said they were replacing valve body - common failure among 6F35 transmission. 
Apr 2010

10000 mi
Car came back with a transmission whine upon running at full operating temperature. Transmission fluid level was also found too high, but that did not relate to the whine, car still has to go back. 
Aug 2010

18000 mi
Transmission is still acting up, hasn't been right since 1-2010, dealer cannot fix it. fuel door spring broke, fuel door was replaced under warranty. 
Sep 2010

19000 mi
Car is a lemon - faulty transmission since January 2010 
Dec 2010

22000 mi
Transmission was slipping severely and "whining". Car went in for transmission overhaul and after a week problems are just as bad again. 
Mar 2011

26000 mi
Transmission whining, very obvious and everyone BUT Ford dealer acknowledges it. 
Jun 2011

32000 mi
Transmission failing to shift on highway. Severe slipping and banging. Failure to reset to 1st gear at stops when coming off highway 
May 2012

42700 mi

US $140
Car was stalling out from rolling starts or coasting such as crossing railroad tracks!!! Dealer diagnosed as throttle body, and I fixed it myself in 5 minutes due to out of warranty. New seems to have helped transmission slipping/bucking. 
Jul 2012

43500 mi
A/C is out at 43,000 miles, there is a leak in a line and will cost too much to repair. Car is out of warranty... 
Dec 2012

46000 mi
Car had issue starting after sitting around without being used. Would barely turn over then sputter to life and knock real loud. AC out. 
Ford Fusion in South Dakota, United States
Oct 2016 - Mar 2018
Dec 2016

95000 mi

US $55
Replaced Oxygen sensor after check engine light came on 
Ford Fusion in Ontario, Canada
Aug 2009 - Dec 2015
Feb 2011

31620 mi
The blower motor was squeaking loudly. Dealer ordered a new blower motor, and replaced the noisy blower motor a week later when the part came in. 
Mar 2013

75020 mi

C $150
I replaced a squeaky blower motor.  An emissions purge valve had to be replaced. I was able to do the work myself. 
Dec 2013

90520 mi

C $150
Battery would not hold a charge, had died a few times in the past but a jump start seemed to fix it but just wouldn't hold a charge anymore, so had it replaced at independent shop. 
Dec 2014

110360 mi

C $600
My 2010 Fusion was leaking transmission fluid, turns out the left axle seal was bad and they had to replace the whole unit. 
Feb 2015

113460 mi

C $80
Had to replace the windshield washer jets as the hoses connecting to the jets cracked and broke leaking washer fluid onto the engine. 
Ford Fusion in Maryland, United States
Dec 2013 - Oct 2016
Feb 2014

29300 mi
Replaced rear seal transmission 
Sep 2015

38000 mi
Black and burned transmission fluid requiring flushing 
Ford Fusion in Ontario, Canada
Nov 2011 - Jul 2012
Dec 2011

44640 mi
bad automatic driver window mechanism (would make weird noise) motor and assembly replaced by the dealer Sc button on the center stack console was pealing off. Dealer replaced the entire center stack console 
Jan 2012 Rattles coming for the dashboard. It took 3 trips to the dealer in order to get most of them out. A kit was installed by the dealer. Most of the rattles are fixed although once in a while I hear them. Driver seat and arm rest squeaks. After the third trip to the dealer got the issues resolved as the dealer lubricated the seat and arm rest. 
Jun 2012

52080 mi

C $455
Throttle body control unit went bad on HWY and although I still had powertrain warranty it is not covered. 
Ford Fusion in Florida, United States
Oct 2012 - Jun 2018
May 2013

22400 mi

US $89
hard shifting, re programmed software. 
Jun 2018

54000 mi

US $450
The positive battery cable was corroded and needed to be replaced so I could replace the battery as well. Turned out the positive cable was actually one of the main wiring harnesses and had a book time of 3 hours to replace. This was a real shocker. On most well-designed vehicles the cable is a single cable going to the starter VERY POOR DESIGN 
Ford Fusion in California, United States
Sep 2014 - Oct 2014
Oct 2014

54000 mi
I was getting some random, intermittent shift-slippage that would have led me to take the car in for service had I not traded it in. 
Ford Fusion in Maryland, United States
Jul 2013 - Jan 2022
Aug 2013

53000 mi
Driving down the highway the car went into Limp Mode. Turns out the Throttle Body had to be replaced. 
Jan 2015

72200 mi

US $150
Passenger side mirror became unglued. 
Mar 2015

73000 mi

US $200
Check Engine Light. Required to replace fuel filler tube and reprogram PCM. Known issue via Published TSB. Recall to recalibrate Throttle Body Sensor. 
Dec 2016

96000 mi
EGR Valve and canister recall 
Ford Fusion in New Jersey, United States
May 2010 - Jun 2014
Jun 2014

112000 mi

US $505
AC not working. Front passenger door latch not working. Latch replaced. 
Ford Fusion in Georgia, United States
Nov 2009 - Jun 2011
Dec 2009

9000 mi
Transmission replaced but didn't solve problem: slipping while going uphill, hard shifting. New transmission removed twice, replaced valve body, solenoid, and PCM, still didn't solve problem. Hav refused offer to replace trans again, want buyback. Engine would hesitate and feel like it was going to stall out. tach would drop air conditioning would freeze up and not work. Fix not yet verified. 
Feb 2010

11000 mi
I finally agreed to allow Ford to install yet another transmission. This one at least appears to have resolved the issue. 
Mar 2010

11000 mi
Replaced SYNC module. The car shut off while driving. Yes, this car simply shut off while driving in a school parking lot. Once it shut down it would not start. Needed to be towed. 2010 Ford Fusion is junk and now unsafe. 
Jul 2010

18000 mi
The transmission slammed into reverse. I have had and apparently continue to have problems with my transmission.  
Ford Fusion in California, United States
Sep 2009 - Jun 2022
Apr 2011

15300 mi
Replaced weather stripping that was improperly installed from factory causing it to crack. Replaced leaking master cylinder cap. Replaced trim piece in steering wheel that controlled volume, radio selection, etc. Part worked but was loose due to broken connector. Replaced keypad on drivers door due to one of the 5 keys being dim. 
Jan 2012

14200 mi
Replace valve cover gasket. 
Jul 2012

27000 mi
Replace blower motor due to chirping sound. 
Aug 2012

28300 mi
Broken piece on moon roof prevented it from closing properly. Broken trim piece on driver's seat. 
Oct 2012

30000 mi
Lose trim piece on steering wheel. 
May 2013

37100 mi

US $100
Battery would not charge, replaced. 
Aug 2013

38400 mi

US $150
Car went into fail safe mode on highway. Bought new throttle body on amazon and replaced it myself. 
Nov 2013

41700 mi

US $23
Replaced backup warning speaker. Old speaker made high pitch sound instead of normal sound. Bought off of ebay. 
May 2014

47400 mi

US $200
Replaced leaking AC hose from compressor to condensor. Recharged system. 
Sep 2014

51000 mi
Replace valve cover gaskets and grommets due to them leaking oil. 
Nov 2014

52000 mi
Engine was still leaking oil after replacing valve cover gasket. Oil leak found by front cover, crankshaft seal and valve cover gaskets/grommets were replaced. 
Sep 2015

59000 mi

US $80
Car made grinding noise when turning right. Replaced the driver's side CV axle myself (after watching YouTube video). 
Nov 2015

61000 mi

US $125
Car was making harsh almost grinding noise when accelerating in low gear. Notice upper engine mount was leaking. Replaced it myself after watching Youtube video (wasn't too hard, but need jack and breaker bar). Car runs great now. 
Aug 2017

81000 mi
Purge solenoid replaced under recall. 
Jun 2018

86000 mi

US $25
Axle seal on drivers side appeared to be leaking, replaced it myself. Apparently this is a common problem. 
Ford Fusion in Maryland, United States
Oct 2009 - Nov 2012
Nov 2009

1000 mi
Car stalled while driving, the battery and oil indicators were the only two lights on. Checked both battery and oil - no problems. Set up appointment with dealer. Problem not duplicated. checked Ford forums - same issue with multiple models.  

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2010 Ford Fusion 4dr Sedan

240-horsepower 3.0L V6 6-speed shiftable automatic AWD

Ford Fusion in Montana, United States
Aug 2013 - Dec 2013
Sep 2013

128000 mi

US $460
O2 sensor failure code, replaced part 3 times so far and every component in this subsystem. Still coding and check engine light remains on. 
Ford Fusion in New Hampshire, United States
Oct 2014 - Dec 2015
Sep 2015

80000 mi

US $237
Had to re-flash the transmission due to rough shifting. 
Nov 2015

80000 mi
Battery would be flat unless run at least every two days. Charging system, battery, etc. checked OK by dealer. Dealer wanted $100 min to check further, which I refused. Traded car elsewhere. 
Ford Fusion in New York, United States
Apr 2010 - Jul 2020
Jun 2010

6000 mi
Automatic transmissiion slippage, early shifting. hesitant shifting, erratic shifting  
Jul 2012

20000 mi
Throttle body failed. Car would not respond to accelerator depression. Throttle body was replaced. 
Sep 2013

30000 mi

US $166
Faulty tire pressure sensor. 
Dec 2013

32000 mi

US $290
Parking brake lever was stuck in the engaged position. It was determined that the release button/cable was at fault. The entire mechanism is one unit so the whole thing had to be replaced. 
Sep 2014

38000 mi
The car was in for routine maintenance & I was told the cabin filter needed to be replaced. 
Oct 2017

60000 mi

US $3
Replaced rear turn signal bulb. It took much longer than ten minutes. I had to remove much of the inner lining of the trunk just to get to the tail lamp. 
Jun 2018

66000 mi

US $725
Valve cover gasket leak. Replaced two valve cover gaskets, six spark plug apertures, and six spark plugs. 
May 2019

72000 mi

US $130
Sync system stopped working, no longer paired with cell phone. After four hours of attempting to reprogram the system, it was determined that the "module" needed to be replaced. Part was ordered but has not yet arrived. 
Ford Fusion in Pennsylvania, United States
Jun 2017 - Jun 2018
Jun 2018

68000 mi

US $300
Parking brake froze during the winter and prematurely wore out the brakes. 
Ford Fusion in Connecticut, United States
Jul 2009 - Jun 2013
Sep 2010

33000 mi
Sunroof leak - dealer replaced glass at no charge. Check transmission valves and reflash TCM 
Dec 2011

59000 mi
Check Engine Light and Code revealed problem with Variable Cam Timing (VCT). Dealer replaced solenoids in VCT under warranty. 
Ford Fusion in Texas, United States
May 2018 - Aug 2018
Jul 2018

126000 mi

US $650
Replacement of motor mount 
Aug 2018

128000 mi

US $800
Replace brake caliper and rotor, consequently master cylinder brake. 
Ford Fusion in Ontario, Canada
Dec 2009 - Jun 2011
Mar 2010

19840 mi
Drivetrain noise when shifting from reverse into drive, and failure of transmission to 'kick down' when accelerating from stationary position within reasonable time period. 
Ford Fusion in California, United States
Apr 2011 - Aug 2012
Nov 2011

15700 mi
Sudden loss of throttle control and power, engine and trabsmission went into failsafe/limp mode. Service engine light on, code indicated throttle body unit failure. TB was replaced. Acceleration from rest and shifting now much smoother 

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2010 Ford Fusion 4dr Sedan

175-horsepower 2.5L I4 6-speed manual FWD

Ford Fusion in Ontario, Canada
Dec 2009 - Mar 2020
Dec 2017

114080 mi

C $700
tie rods 
Jan 2018

114700 mi

C $500
Throttle body reaplacement 
Ford Fusion in British Columbia, Canada
May 2016 - Jun 2018
Aug 2016

43400 mi
check engine light on,evap code 
Nov 2017

68200 mi

C $50
REPLACED EVAP PURGE SOLENOID 
Ford Fusion in Ontario, Canada
Apr 2010 - Feb 2022
Mar 2014

66340 mi
Loose windshield wiper arm. 
May 2014

68200 mi

C $250
CEL code for evap sensor triggered. Sensor itself was defective and replaced. 
Mar 2017

112840 mi

C $450
Pothole damaged front passenger? wheel bearing and tire 
Jul 2017

119040 mi

C $480
Rear driver wheel bearing noisy, found to be damaged and had to be replaced. 
Mar 2018

128960 mi

C $700
Parking brake caliper, pad and cable replaced. 
Sep 2021

168640 mi

C $200
Leaky gasket, gasket replaced. 
Ford Fusion in Indiana, United States
Oct 2009 - Apr 2017
Jan 2010

5000 mi
Air trapped in the cooling system causes a fluid swishing sound as car is accelerated when cold or engine idling for 1 minute or more. Occurs less frequently when at operating temperature. Still exhibiting the sound of coolant flowing through the heater core. Ford is providing the dealer with another procedure to attempt a fix. Car will be at dealer during the week of February 8, 2010. Air trapped in the cooling system causes a fluid swishing sound as car is accelerated when cold or engine idling for 1 minute or more. Occurs less frequently when at operating temperature. Still exhibiting the sound of coolant flowing through the heater core. Ford is providing the dealer with another procedure to attempt a fix. Car will be at dealer during the week of February 8, 2010. 
Mar 2010

6000 mi
Dealer contacted Ford on air trapped in cooling system. Dealer ran tests as requested by Ford. Ford sent field engineers to evaluate car and recommended complete engine replacement. Since repair, coolant sound is no longer present. TSB 09-19-1 to correct intermittent/no start done. No problem starting since completed. Dealer contacted Ford on air trapped in cooling system. Dealer ran tests as requested by Ford. Ford sent field engineers to evaluate car and recommended complete engine replacement. Since repair, coolant sound is no longer present. TSB 09-19-1 to correct intermittent/no start done. No problem starting since completed 
Jun 2010

12000 mi
Sync system required a system download so that the USB port and phone would operate. Took 40 minutes for the two downloads. No problems since the work. Sync system required a system download so that the USB port and phone would operate. Took 40 minutes for the two downloads. No problems since the work. 
Jun 2011

32000 mi

US $180
Driver's side inside door handle mechanism jammed and door handle cracked. Part ordered and replaced. Car was in for routine maintenance. Mechanic noticed right rear brake pad was almost completely worn out. The suspected cause was the caliper was not sliding freely. the slides were lubricated on reassembly. Unusual problem for only 32K. 
Jul 2011

33900 mi
Air coming from ducts would stop even though fan blower was working after a couple of hours on the highway. Took car in for TSB on AC problem. Reflashed the AC programming. Seems to be working normally now. AC stops blowing cold air after extended highway driving. AC system reflashed according to TSB. No problems since then. 
Nov 2013

78200 mi

US $280
Alternator voltage regulator failed and would not keep the battery charged. Serpentine belt changed during alternator replacement. 
Sep 2014

93000 mi

US $130
Battery would loose a charge with little electrical load if engine wasn't running. Battery was 66 months old and the original factory battery. 
Sep 2015

109000 mi

US $140
After a dead battery, the wrench light would come on and the engine would not go above 900 RPM. Tried the relearning process for the throttle body but it didn't work. Replace throttle body and did the relearn process. It fixed the issue. 
Ford Fusion in New Jersey, United States
Sep 2010 - Jul 2012
Jul 2012

35000 mi
Complete replace of transmission 
Ford Fusion in Georgia, United States
Jul 2009 - Mar 2016
Aug 2009

1000 mi
front turn signals did not work, smart junction box replaced 
Dec 2011

30000 mi
grab handle passenger side replaced 
Apr 2012

36000 mi
battery not holding charge, replaced buzz in left speaker when engine on during usb 
Jun 2013

55000 mi

US $37
car bucking during acceleration after manual shift completed. No codes or check engine light. shop cleaned throttle body sensor. This did not help, rechecked, decided to replace sensor. Waiting for part, unavailable for 4 weeks. 
Jul 2013

55700 mi

US $300
Follow up to June report: after 4 weeks, throttle control unit became available. Part=$200, labor=$100. repair complete 
Aug 2013

56000 mi

US $50
Follow up to previous repairs. Still hesitating, swapped out other sensors to no avail. Finally found that the wiring pigtail connector Motorcraft WPT1241 was under strain and many of the wires were fraying. New harness has strain relief. 
May 2014

72000 mi
Tire pressure sensor fault, light on dash. Tires fine. Mechanic said battery in the tp sensor might be bad and that the other batteries might go out. Repair seemed too costly at this time. 
Jun 2014

76000 mi

US $100
TMPS sensor went out and was replace when new tires purchased. Fuel fill inlet warning/check engine light ton. Mechanic checked systems found no problem. reset warnings. Warning on and then gone 2 more times. car shows no symptoms 
May 2015

89000 mi

US $207
interior driver and passenger door handles broke 
Mar 2016

97000 mi

US $200
serpentine belt tensioner 
Ford Fusion in Quebec, Canada
May 2012 - Aug 2013
Jan 2012

23560 mi

C $50
Changing the fuse of the 12 volt plug. 
Apr 2013

38440 mi

C $233
Changing the vapor valve 
Ford Fusion in Florida, United States
Jul 2009 - Feb 2014
Sep 2009

1000 mi
Intermittent no start. Engine turns over but will not start. Dealer pull codes and none were found. Dealer could not replicate the problem. Dealer damaged transmission. Ford Corporate Rep denied replacement tranny on a vehicle with 1000 miles & ordered a repair only. Tranny was replaced because parts were unavailable for 30 days or more. Ford Customer service Hot line was uncooperative. Manual Transmission failure. Transmission was replaced. 
Oct 2009

2000 mi
Clutch needed adjustment after the transmission was replaced earlier in September. No start, issue unresolved. 
Jan 2010

5000 mi
No start or Hard start. Extra ground strap with a capacitor added per TSB. 
Mar 2010

10000 mi
Drivers inside door handle broke. 
Jul 2010

16000 mi
Whining noise coming from engine. Whining noise increased and decreased with engine RPM. Belt Tensioner Pulley replaced. 
Jun 2011

30000 mi
Smell from AC. System deodorized and fan replaced. 
Aug 2011

32300 mi
Grinding gears when shifting from 1st to second at high rpms. 
Jan 2012

39000 mi
Occasional grinding shift from 1st to 2nd gear 
Apr 2013

56300 mi

US $347
Throttle Body replaced. 
Ford Fusion in Ontario, Canada
Jun 2009 - Jan 2017
Oct 2013

64460 mi

C $800
Bearings in the idler and other pulleys worn out. 
Ford Fusion in Minnesota, United States
Jun 2009 - Mar 2012
Aug 2009

5000 mi
Wheel covers damaged by an improper installation by the dealer after the first scheduled oil change and tire rotation. Two wheel covers were lost, the two remaining were damaged. Was told parts from problem had arrived. Showed up to our scheduled appointment to find that they were not in fact in stock and even more upsetting, had not been ordered. Scheduled another return trip. New wheel covers had been ordered and were replaced. 
Dec 2010

31000 mi
Noticed a rattle from engine bay during startup and at clutch engagement point in 1st and reverse. Tech road tested and found airbox had become unseated from pressure fit mount. Tech reseated airbox. Hopefully it does not return. 

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2010 Ford Fusion 4dr Sedan

175-horsepower 2.5L I4 6-speed automatic FWD

Ford Fusion in Maryland, United States
Sep 2009 - Jun 2018
Jul 2012

27500 mi

US $200
Half of the cost was for replacing a tire pressure monitor. Half was for replacing an A/C blower that was starting to click. 
May 2018

100000 mi

US $2000
Brake bads replaced and caliper needed to be replaced, had to wait for them to get one. 
Ford Fusion in Minnesota, United States
Feb 2011 - Jul 2018
May 2011

35800 mi

US $40
driver's seat made clicking noise when driver moved leg - bad spring, replaced seat 
Jul 2012

57000 mi

US $100
Speed control problem; no acceleration - throttle body control unit was replaced. 
Jun 2013

68000 mi

US $237
system was freezing up. found there was TOO MUCH refrigerant in system and bled off 3 lbs. 
Jul 2018

147000 mi

US $993
Replaced wheel bearings on both sides 
Ford Fusion in Ontario, Canada
Dec 2011 - Jun 2022
Dec 2017

130200 mi

C $100
stuck emergency brake 
Ford Fusion in Connecticut, United States
Mar 2014 - Jul 2022
Aug 2015

21600 mi

US $100
Faulty Water Pump. Covered under warranty 
Aug 2016

25000 mi

US $120
fuel vapor vent valve 
Feb 2018

32000 mi
Battery was run down. Dealer checked it and said it was OK - did not need replacement. 
Oct 2021

32000 mi

US $50
Tires leaked - dealer unmounted tires and cleaned up corrosion on wheel/tire bead interface 
Ford Fusion in Ohio, United States
Oct 2010 - Jun 2021
Jun 2014

47000 mi

US $75
Electric window on drivers door malfunction. Computer module reset required. 
Ford Fusion in Florida, United States
Nov 2012 - Mar 2014
Mar 2014

60000 mi

US $100
the throttle body went bad At 45k miles, February 2013 the seat heater fried out and got really hot burnt the seat. Never repaired. 
Ford Fusion in Iowa, United States
Mar 2017 - Jun 2018
Oct 2017

130000 mi
Front and rear rotors and pads. Rear pads were shot. Replaced spark plugs purely due to mileage. The old plugs looked great, probably could have done another 50,000 miles! 
Ford Fusion in Michigan, United States
Jun 2013 - Jan 2016
Sep 2015

89000 mi

US $320
left rear pads wore out in one year, replaced defective caliper and installed new rotors 
Ford Fusion in California, United States
Dec 2017 - Jun 2018
May 2018

120000 mi

US $55
Airbag light on. Connections were checked, one was loose. Oil change. 
Ford Fusion in Michigan, United States
Nov 2010 - May 2016
Dec 2014

106000 mi

US $119
Water pump replaced due to mechanical failure 
Ford Fusion in Virginia, United States
Jun 2015 - Jun 2016
May 2016

47600 mi

US $110
Began with oxygen sensor, ended up with computer replacement. 
Ford Fusion in Michigan, United States
Feb 2018 - Mar 2018
Mar 2018

62000 mi

US $50
Trans fluid change, oil changel 
Ford Fusion in New York, United States
Jan 2015 - Dec 2016
Jan 2015

56000 mi

US $32
Car was throwing P0456 code. Internet search revealed common problems with the purge control vent valve. I tested my vent valve. It was faulty. Test took 10 minutes. Repair took 10 minutes once part had arrived. 
Ford Fusion in Pennsylvania, United States
Nov 2009 - Jun 2015
Dec 2013

48000 mi

US $250
Faulty purge valve caused "Check Engine" light to go on. Brought to dealer for diagnosis and repair. Exhaust system had a faulty sensor. 
Ford Fusion in Colorado, United States
Dec 2011 - Apr 2015
Dec 2014

134000 mi

US $300
Engine and Transmission mounts were broken which caused grinding noise when accelerating. Parts replaced. 
Ford Fusion in North Carolina, United States
Jun 2009 - Jul 2015
Aug 2013

32000 mi

US $56
replaced factory battery as it would not hold a charge 
Ford Fusion in New York, United States
Sep 2013 - Jul 2022
Apr 2015

128300 mi

US $10
Driver side bushing and seal replaced..Was leaking trans fluid.... 
Oct 2016

137500 mi

US $40
replaced both outer tierods 
Aug 2017

145000 mi

US $150
Replaced rear rotors ,calipers and brakes 
Feb 2018

148000 mi

US $36
Driver side interior door handle replaced... 
Ford Fusion in Massachusetts, United States
Nov 2011 - Oct 2018
Jan 2013

131700 mi

US $200
EVAP solenoid was bad 
Oct 2014

92000 mi

US $600
Brought in with harsh shifting after adding 1.5 quarts of fluid. They couldn't find a leak and advised that the fluid was badly burnt. They also changed other fluids during this visit 
Feb 2015

100400 mi

US $400
Transmission leak found. Replaced drivers axle seal 
Sep 2016

139000 mi

US $1100
Front spring cracked. Replaced both springs and struts Exhaust flex pipe rusted out. 
Feb 2017

154000 mi

US $750
Fuel smell in cabin while idling. Dealer found a spark plug loose. Also replaced valve cover, and a solenoid. 
Sep 2018

188000 mi

US $500
Transmission cooler lines were leaking 
Ford Fusion in Virginia, United States
Mar 2011 - May 2015
May 2015

77000 mi

US $15
Sync and Parking sensor speaker replaced. 
Ford Fusion in Oklahoma, United States
Sep 2013 - Sep 2013
Sep 2013

80000 mi

US $225
I got both OBD II codes P2011 and P2012, but not at the same time. It was either one or the other code showing. I did some research, and found out that I needed to replace the throttle body. Since the throttle body replacement no codes. 
Ford Fusion in New Jersey, United States
Oct 2009 - Jun 2012
Nov 2009

10000 mi
air bag light came on. Connector was making bad connection, connector was replaced. 
Dec 2010

23000 mi
Blower motor fan in HVAC makes constant clicking like a baseball card in bicycle spokes. Mechanic discovered damaged fan blade. Parts ordered however the fan motor was on "National Backorder" until recently. Still waiting for parts. 
Jul 2011

29000 mi
Interior door latch handle on drivers door broke/deformed 
Ford Fusion in Ontario, Canada
Aug 2010 - Jun 2011
Sep 2010

4960 mi
The car had to be taken in several times for them to diagnose and fix the problem, also the dealership caused a problem while fixing the first issue 
Ford Fusion in New Jersey, United States
Oct 2009 - Dec 2017
Apr 2011

32000 mi
no cold air 
Dec 2011

46000 mi

US $98
new battery purchased at 45,000- very early failure i have since disabled the feature that keeps headlight on when starting and leaving the auto. also disabled some of the cabin overhead lites to reduce load on battery. 
Feb 2013

60000 mi
replace smooth idler pulley and belt tensioner because of noise 
Oct 2014

87800 mi
Engine quit on busy road. Was able to restart.Fault was throttle control system failure. 
Sep 2015

110000 mi

US $100
worn upper right side motor mount causing a noise on pulling out. Note: deka (penn) battery installed at 40k holding up. Note: use care when parking that your front bumper does not get ripped off by rebar on the parking blocks. 
Apr 2016

120300 mi

US $100
Upper motor mount replaced. 
Jul 2016

122000 mi

US $1200
Dash was pulled to replace defective air conditioner sensor $800.00 Rear brake pad was hung up causing wear. Declined this repair because i only want my own mechanic to do brake work. THESE SMALL PADS are a ripoff. Thanks Ford. My mech had to use special tools to remove the frozen damaged lug nuts that Bevis/But-head did to my car. Dealership said damage was due to old age of lug nuts.!!!!!!!!!!!!! Talked to customer service rep in Detroit. Would have most likely had to be towed at great expense had i found out about this on the road. 
Sep 2016

123000 mi

US $120
LUCAS TRANS-FIX Worked -----Lower motor mount replaced. Still had loud noise when shifting at high speed and found that it was due to 6F35 transmission. Lucas transmission fix was added and after 3 weeks the noise was gone. 
Apr 2017

130000 mi

US $200
Tire pressure sensors replaced. Ordered VDO sensors from Rock Auto and had my mech install. 
Ford Fusion in Ontario, Canada
Jun 2010 - Jun 2011
Dec 2010

28520 mi
Cd player not working 
Ford Fusion in Kentucky, United States
Jul 2015 - Jun 2018
May 2018

172000 mi

US $65
Head light 
Ford Fusion in New York, United States
Jan 2009 - Jan 2017
Dec 2009

8000 mi
Had a starting problem. There is a campaign on this, and it involved adding a new ground. 
Feb 2011

24000 mi
A spray shield under the engine came loose and was dragging on the ground. The dealer reattached it for free under warranty. 
Mar 2013

49000 mi

US $50
I put new gas springs on the trunk lid 
Jun 2013

51000 mi
Occasional "flare" (momentary increase in rpms as if missing a shift with a std. trans.). This didn't happen very often though. 
Mar 2014

59000 mi
transmission fluid leak was detected when I went in for an oil change. There is a TSB on this, leak on left side, and some parts were replaced. Steering wheel controls for phone, etc. not working. Module part was over $800, and total bill about $920. 
Jul 2014

63200 mi
engine noise, actually a tensioning pulley on the serpentine belt 
Nov 2015

74100 mi
Alloy wheels had corroded so tires had slow leaks. 
Ford Fusion in Ontario, Canada
Sep 2010 - Jan 2016
Mar 2011

18600 mi
Top bar of chrome grill developed a "bubble" approximately 3 inches wide. The entire grill was replaced under warranty. Auto-dim mirror activates at night but fails as vehicles approach. Eventually, I have to point it away to avoid blinding. The mirror passed all testing. The issue is solved by rotating the mirror upside down so the sensors are higher. 
Nov 2013

44640 mi

C $600
Check engine light & "check fuel fill inlet" warning began occurring. Key fob failed (lock/unlock/trunk/alarm 
Dec 2014

55180 mi

C $553
Battery replaced as it only tested at 102 Cold Cranking Amps. 500 is the expected standard Licence plate light bulb was burned out. Testing revealed the assembly was cracked and corroded and needed replacement 
Ford Fusion in Newfoundland / Lab., Canada
Jul 2010 - Jan 2016
Oct 2010

21700 mi
19-Oct-10 35500 km Problem detected when I saw lubrication fluid spots under car while parked in my driveway. Driver side front axle seal gone and leaking fluid. Sept 20 34590km Temperature guage up on "H" and then goes back down to normal when I stopped the car. Check coolant, it was very low. No check engine light luminated. Problem: hole in radiator. It takes 4 day to ship rad and fix it. 
Jan 2013

68820 mi

C $280
Pulleys for drive belts were humming. Upper and lower tensioner pulleys replaced. 
Apr 2013

70560 mi

C $160
Driver window would not go down. Cable for pulley system broke. Cable was replaced. 
Aug 2013

73160 mi
Check engine light on and 'Check Fuel Fill Inlet' reading on gauge warning. EVAP leak code found and smoke test required to find leak. 
May 2014

89900 mi
Fog light lenses on both passenger and driver side have fallen out due to corrosion. 
Jul 2014

94860 mi
Recall for problem with throttle body. 
Aug 2014

95960 mi

C $275
Transmission lines were rusted and leaking in 2 location. New transmission lines installed. 
Oct 2014

98860 mi

C $300
Front brakes rotors and seized calipers. 
Nov 2014

99820 mi

C $2234
Lost power assist steering. 'Advance Trac' and 'Service Power Steering Now' lights on. Dealer replaced both rear TPS sensors in tires!! Power steering restored. Power assist steering went out again, 22 days since the same trouble was repaired. This time they say the rack and pinion is gone and needs replacing. Very expensive repair and known trouble by Ford but they refuse to accept responsibility. 
Feb 2015

104740 mi

C $250
Tension pulleys making noise. Needed to be replaced. 
Mar 2015

105400 mi

C $500
Both wheel bearings replaced Replaced front and back pads and rotors. Freed stuck calibers. 
Nov 2015

120500 mi

C $300
Both sides have tie rods with excessive play in them. 
Jan 2016

127100 mi
Fog light lenses had fallen out due to corrosion. 
Ford Fusion in Michigan, United States
Jul 2010 - Apr 2013
Sep 2012

35000 mi
Gas gauge started dropping suddenly. There was an issue in the evap system which was fixed. 
Ford Fusion in Ontario, Canada
Jul 2011 - Oct 2014
Aug 2011

8680 mi
The pistons in caliper of rear wheels don't retreat back to their original position after brake being applied. This resulted in wheels being seized if car park in hot(30 minutes) and wet(over night,rusted together) weather. 
Jan 2014

31000 mi
transmission acting weird @below 5km/h in stop and go traffic when engine is hot. 
Oct 2014

43400 mi

C $333
engine light on. was told EVAC valve needed replace because some over spill gas go into EVAC canister. I was suspicious as I never double fill gas. Dealer didn't give me obd code. And they said valve replaced. 
Ford Fusion in Alberta, Canada
Jun 2010 - Apr 2015
Mar 2011

17360 mi
Replaced chrome grille. Chrome was bubbled on two grill cross bars. 
Jun 2013

59520 mi

C $250
Car was dead one morning. Dealer load tested battery and was OK. Re did test after road test. Battery failed. New OEM Battery installed. Muffler was rubbing on the frame. Noise resonating inside the car. Dealer repaired muffler hanger. 
Ford Fusion in Kansas, United States
Sep 2009 - Jun 2012
Jun 2010

13000 mi
Dashboard had air bubbles in it. Dealer replaced entire dash. Software upgrade performed during regular oil change. Less than a week out of shop during acceleration the tachometer soared but the vehicle would not/could not engage in gear. Dealer said software update should have solved it. Didn't. 
Oct 2011

32300 mi
Intermittent transmission problem. Jumps out of gear at high speeds (around 70 mph). Dealer not able to replicate. Third time in for repair. 
Ford Fusion in Massachusetts, United States
Mar 2010 - Dec 2017
May 2010

2000 mi
scratch on fender 
Jan 2014

50000 mi
driver side seat heater stopped working after extremely hot temp,have not repaired yet 
Feb 2014

51000 mi
codes p0753,p0219,slipping in 4th and 5th gear; remove transmission and overhaul unit; transmission fluid leaked allover my drive way returned to dealer for further repairs 
Nov 2015

77000 mi

US $50
drivers power window stopped half way down 
Jan 2017

56800 mi
Radio sync cd stop working intermittently 
Ford Fusion in New York, United States
Jan 2010 - Jun 2012
Jun 2012

24000 mi
idler arm pulley had to be replaced 
Ford Fusion in North Carolina, United States
Jul 2011 - Jun 2022
Feb 2015

105700 mi

US $700
Warning Light for emissions system - catalytic carbon filter 
Ford Fusion in California, United States
May 2010 - May 2013
Jul 2012

34000 mi
Recirculation motor chirping. Removed/replaced. 
Ford Fusion in Texas, United States
Jul 2009 - Mar 2014
Jun 2011

34000 mi
harsh shifting, trouble finding the right gear 
Dec 2011

42000 mi
Blower motor made chirping sounds. They replaced it, under my extended warranty for 100$. Continued Harsh Shifting/Skipping, lack of power 
Ford Fusion in Indiana, United States
Sep 2009 - Jun 2011
Apr 2010

16000 mi
Car in shop since 5 April. Delay in software and hardware parts for transmission. Hope to have car back NLT 10 May. Asking Ford for new car under lemon law. 
Ford Fusion in West Virginia, United States
Sep 2009 - Aug 2016
Oct 2009

4000 mi
bad ground wire replaced with new type, problem on first cars built 
Dec 2013

68000 mi
Pads, rotors, calipers 
Jul 2015

78800 mi

US $180
Recharge air and replace pully Motor on air conditioner vent 
Dec 2015

84000 mi

US $50
warning light on brake air pressure AC has now been taken to dealer to refresh computer. I found there was a technical notice and gave dealer number. They did a refresh for $130 and that seems to have resolved the problem. Door handle on driver side broke 
Ford Fusion in New York, United States
Mar 2009 - Nov 2014
Jun 2010

11000 mi
reflash ECU to fix very hard shifting -- Ford 'customer service bulletin' (aka recall-light). Seems to shift much smoother now, and doesn't throw the car forward like it used to. TSB for intermittent hard-starting; ground strap ordered per TSB. From passenger side of car, on cold engine moving between 1st and 2nd gears, sounds like water rushing through empty pipes; seems to go away with warmer engine. Dealer did not repair, and told me to reschedule another appt. to try again... 
Jan 2012

26000 mi
Front passenger blower fan was 'clicking'. Replaced part, still clicking... have to take it back in for another repair... 
Jan 2014

39000 mi
Transmission hard shifting. Reflashed computer, and fixed shifting problem. However, it was leaking transmission fluid. Ended up replacing the half shaft (under warranty), as it was cracked. 
Apr 2014

59000 mi

US $100
Center console storage button broken - entire center module had to be replaced. Passenger side vent fan broken - had to be replaced. Trunk lifters broken - had to be replaced Trunk would not latch - trunk latch replaced. 
Ford Fusion in Minnesota, United States
Nov 2009 - Mar 2010
Dec 2009

8000 mi
Starting difficulty--car would at times crank 3-4 times before turning over. Problem is with an electrical short connected with the car's starter--solved by installing a "ground strap." Ground strap installed. 
Jan 2010

10000 mi
Complete transmission replacement; covered under warranty. 
Ford Fusion in New Jersey, United States
Oct 2009 - Oct 2012
May 2010

5200 mi
I had the service light go off for the traction control. It did not stay on for long, but I took it in for them to look at. They saw the alert on their computer but did not see a problem. 
Feb 2012

21700 mi
Recently noticed a leak under the car and my RPMs jumping as I accelerate. Turns out my axle seal needs to be replaced and transmission fluid is leaking. According to the service mgr (and what I read on the internet), Ford is aware of it. 
Jun 2012

25000 mi
My driver's side visor kept popping out. Under warranty, they replaced the visor and its clip. Engine makes rattling/whirring noise at 35 & 45 mph. Took two drives for servicemen to hear it. Because computer did not detect problem, nothing broke, no repair made. It is a standard noise heard on their rental cars - no problem. WHAT?! 
Sep 2012

27150 mi
I took it AGAIN for whining engine at 35&45 mph & getting louder. Took 2 drives for them to hear. First they said "Normal noise" but I said it was NOT normal. They worked w/ Engineers and replaced pulley/tensioner. ALL GONE! Under warranty After only 9 days back from the shop, my car emergency engine lite went on & engine vibrated, even in Park. After tow to shop, svce says it was a bad throttle body, like many Ford Fusions. Was replaced with brand new one under warranty. I took it AGAIN for whining engine at 35&45 mph & getting louder. Took 2 drives for them to hear. First they said "Normal noise" but I said it was NOT normal. They worked w/ Engineers and replaced pulley/tensioner. ALL GONE! Under warranty After only 9 days back from the shop, my car emergency engine lite went on & engine vibrated, even in Park. After tow to shop, svce says it was a bad throttle body, like many Ford Fusions. Was replaced with brand new one under warranty. 
Ford Fusion in North Carolina, United States
Mar 2013 - Dec 2013
Apr 2013

48300 mi
Car was whining when accelerating. Alternator pulley. 
Dec 2013

57000 mi

US $60
HVAC fan was squeaking like a bird. 5min, $60, 3 screws and one plug and I put a new one in. Super easy so don't pay someone to do it. Seems to be a common problem 
Ford Fusion in Ontario, Canada
Jun 2009 - Jun 2011
Nov 2009

4340 mi
Car would not start on first or second try. However, this was an intermittent problem that would happen about once per week so hard for mechanic to determine the problem. Installed grounding wire. 
Jan 2010

4680 mi
When engine first started (after being off for more than 60 min or so) there's a noise like a surge of water through an empty pipe. Dealer says Ford knows of the problem and is trying to find a solution. Told it's a problem reported by many Fusion owners. 
Apr 2010

7440 mi
Low tire pressure warning saying "TIRE SENSOR FAULT". No reason given but problem fixed by re-set of software I was told. 
Jun 2010

9300 mi
We noticed jerky shift. Friend said they had a recall notice but we did not get one. When car went to dealer they adimtted there was a recall. Transmission re-programed they said. Seems OK so far but haven't driven much since repair. 
Ford Fusion in Newfoundland / Lab., Canada
Jan 2012 - Sep 2021
Nov 2012

19780 mi
back passenger caliper became stuck and needed replacement along with pads and rotor. 
May 2013

26740 mi
Right front axle seal leaking. Removed RF wheel. Disassembled front end, left lower ball joints intact. Removed axle. Removed and replaced seal. Reassembled front end. Replaced axle nut and torqued to spec. Topped up trans oil. 
Mar 2014

35340 mi

C $60
Window wipers stopped working. dealer disassembled and inspected motor and got them working. Ice build-up was the cause 
Jun 2015

45880 mi

C $160
Serpentine belt was worn and needed replacing. Replaced by backyard mechanic using an AC Delco belt 
May 2017

57660 mi

C $200
Cracked spring on left front. Replaced whole strut/spring assembly for ease of repair and cost. 
Jan 2018

64480 mi

C $100
Car was not shifting properly. Getting stuck in 1st, 2nd. Trans fluid was black and slightly low. Trans fluid replacement fixed issue. 
Jul 2018

68200 mi

C $1250
Electric steering rack failed, needed replacement. 
Ford Fusion in Manitoba, Canada
- Nov 2009
Nov 2009

2170 mi
TSB to replace engine ground strap 
Ford Fusion in South Carolina, United States
Apr 2012 - Apr 2012
Apr 2012

40000 mi
SYNC System reset 
Ford Fusion in Texas, United States
Feb 2015 - Dec 2016
Oct 2016

51000 mi
Throttle body malfunction. It was replaced under recall warranty. 
Ford Fusion in Washington, United States
Dec 2012 - Jun 2018
May 2014

37000 mi

US $210
Engine check light. Dealer said error was for transmission and firmware update fixed it. Battery test failed. Battery was replaced 
Oct 2014

40300 mi

US $100
Parking brake switch. Switch had been triggering a "Packing brake engaged" warning when parking brake was actually released, disabling cruise. Engine check light. Vapor valve was found defective 
Sep 2016

57000 mi
Fuel tank leak 
Sep 2017

68000 mi

US $1000
Driver's seat replacement due to a heating element failure 
Dec 2017

70500 mi

US $50
Driver's door handle broke 
Ford Fusion in Virginia, United States
Mar 2011 - Dec 2015
Jun 2013

27000 mi
The transmission was shifting from 3 to 4 harshly. The dealer reprogrammed the automatic transmission and that seems to have worked. The rubber strip at the bottom of the window kept failing off and the glue did not stick well and was always getting on things. 
Oct 2013

29700 mi

US $576
Check engine light came on. Shop smoke tested system and reported EGR valve was leaking. Replaced EGR valve. 
Mar 2015

45000 mi

US $350
I had a coolant leak. They replaced the adapter that bolts to the back of the engine. In this case back is the opposite side from the pulleys or the drivers side of the block when looking under the hood. 
Ford Fusion in South Dakota, United States
Mar 2010 - Jan 2022
Aug 2010

28000 mi
One Touch Ignition would not start car, needed new ground wire per TSB 
Apr 2011

46400 mi
Axle Seal Leak, seal and other other components replaced per TSB. Transmission Fluid Replaced. Replaced leaking axle seal as instructed by TSB 
Jun 2014

114000 mi

US $120
Worn o-rings on compressor were leaking coolant. 
Jun 2015

136000 mi

US $50
Broken driver side door handle 
Oct 2016

166500 mi

US $250
Squeaky serpentine belt 
Apr 2017

175000 mi

US $25
Ground wire to headlights needed replaced 
Mar 2018

193000 mi

US $66
Belt tensioner replacement 
Apr 2021

238000 mi

US $60
Head gasket replaced 
Ford Fusion in California, United States
Dec 2010 - Apr 2013
Apr 2011

11000 mi
Transmission problems - clunking noise/feel when changing gears. Shop could not replicate nor did codes show anything wrong so nothing was done. 
Nov 2012

61000 mi
bearings replaced - took to shop some months prior but mechanic didn't hear the noise so no action. This time they did. 
Apr 2013

71000 mi
Transmission would clunk when slowing down and started shuddering when accelerating or decelerating. Dealer could find nothing wrong. It had this problem since 25,000 but became more and more frequent. 
Ford Fusion in South Dakota, United States
Oct 2013 - Nov 2013
Nov 2013

24000 mi
Experienced hard shifting from 1-2 and 2-3. Shift flare from 3-4 at times. Reprogrammed PCM as per 3 TSBs. Repair seemed to help the issue, but not completely resolve it. Returned from ~1,000mi round trip. Hard shifts and shift flaring returned. Took to dealer, was notified that transmission would have to be replaced. Overdrive clutch and others burnt up. Fluid was black. Replacing torque converter & trans. 
Ford Fusion in Ohio, United States
Jun 2010 - Dec 2014
Jun 2012

34000 mi
Transmission shifted hard on occasion. Car would fail to downshift gradually as I coasted to a stop, leaving me with no torque, then would slam down into gear. Passenger airbag sensor under seat went bad - would not detect passenger and would disengage airbag. Passenger door speaker rattling Driver assist handle spring failing - returns approximately four times slower than the rest. Dashboard cargo cover misaligned Trunk not centered on body. Functions fine but appears off center. Came this way from factory. 
Apr 2013

48000 mi
Battery died twice in a week with no obvious source of drain. Well within warranty. Had it replaced. 
Nov 2014

83000 mi

US $179
Washer fluid pump failed. Dealer replaced the entire fluid reservoir and pump assembly. Trunk struts failed after 70,000 miles. Dealer did not have replacement parts available. Was told there was a TSB on throttle software. They reflashed the system 
Ford Fusion in Wisconsin, United States
Feb 2010 - Jun 2014
Nov 2010

16000 mi
Harsh 2-3 upshift when cold. Had Recall 10B15 performed, was told there was a "glitch" with that software and dealer flashed PCM according to TSB 10-21-9. 
Apr 2011

21000 mi
Took it in for harsh 2-3 shift and intermittent RPM flare between same shift. Was told could not duplicate. 
May 2011

22500 mi
Took back to dealer a few days later after voicing displeasure with last repair trip. They kept the car for 4 days and still told me they couldn't duplicate the problem. Less than pleased with Ford and this troublesome 6F35 transmission. 
Dec 2011

33000 mi
Intermittent 2-3 shift flare returned. Went on test drive with mechanic and reflashed PCM with latest software. So far, so good. 
Ford Fusion in Ontario, Canada
Jan 2011 - Sep 2017
Aug 2012

61740 mi
Inside door handle broke 
Dec 2012

69440 mi

C $707
Transmission fluid leaking; installed joint and stub shaft, replaced axle bushing and seal. In my view it seemed to be a factory defect and not a usual maintenance repair. Dealer did not want approach Ford for partial reimbursement. 
Feb 2014

93360 mi

C $200
belt tensioner replaced 
Aug 2015

126480 mi

C $58
door handle on driver side door, 2nd time. Dealer cost $200. did the repair myself for the cost of the part ($58). 
Dec 2015

135780 mi

C $785
fan belt replacement and damaged to part of air conditioning system. Disappointed dealer didn't recognize noise from worn out fan belt at previous oil change 
Feb 2016

138580 mi

C $200
tire pressure sensors not working 
Oct 2016

154360 mi

C $637
front and rear brake pads rotars calipers replace both outer tie rods 
Ford Fusion in Pennsylvania, United States
Oct 2009 - Jun 2022
Sep 2011

12000 mi
Air conditioner became intermittent during a long trip. Turns out that the problem was known issue, and there was a TSB: A/C SYSTEM LOSES AIR FLOW/INOPERATIVE— TSB 09-18-11 They re-flashed the computer, and that fixed the problem.  
Jul 2012

19000 mi
Driver side door lock malfunctioned. Keychain fob would unlock but not lock the door. Lock would not work from the inside. Outside key would lock and unlock the door. Took to dealer; they replaced the lock and inside handle under warranty. 
Nov 2012

20900 mi
Rear suspension would 'bottom out' on almost any sized bump. Took to dealer; they determined that both of the rear shocks were leaking. Shocks were replaced under warranty. 
Jul 2013

24200 mi

US $325
Air conditioner was not working. Fuses, relays, refrigerant were fine. Dealer found a failed Evaporator Discharge Air Temperature Sensor; quoted $25 for part and $760 for labor. Screamed bloody murder at dealer and Ford, who covered 60%. 
Feb 2014

30000 mi

US $156
Noted a smell of burning brakes while driving. Rear-left caliper was locked. Took to mechanic, found both rear pads shot-replaced both. Nothing wrong could be found with the calipers; suspect the parking brake froze during cold weather. 
Feb 2015

41000 mi

US $3100
Took car for oil change; shop noted tranny fluid leak and no fluid. Went to AAMCO; fluid gone, needed new gears,torque cvtr,axle,bushing and half case: $3100. Known problem:TSB-14-005. Vehicle 3 mo out of warranty. Ford: "Too bad for you." 
May 2018

62000 mi

US $1400
A/C sensor failed again. Cheap part, lots of labor to replace. Passenger-side coil spring failed while vehicle was parked, a few minutes after I drove it home. Mechanic replaced the coil spring and both front struts. This would have been very,very bad had it been 10 minutes earlier. 
Sep 2018

64000 mi

US $947
Replaced both tie-rod ends, + front discs and pads. 
Ford Fusion in Texas, United States
Feb 2011 - Dec 2011
Jul 2011

38000 mi

US $500
Engine would not start after towing. Dealer said it was towed in gear. Transmission burned up. New one on order. 
Nov 2011

40000 mi
Battery still has to be jumped after towing 4 wheels down. car cannot start if left in neutral and key left in accessory for a short period of time. Dealer say they don't know why. They tried it on a new Fusion and the same thing happened. 
Ford Fusion in Michigan, United States
Aug 2009 - Jun 2016
Oct 2009

1900 mi
TSB performed to correct transmission "flaring" when cold. TSB installed to correct transmission "flairing" when cold. TSB was successful. 
Nov 2009

2900 mi
TSB performed to correct occasional hard starting that seemed to occur only when raining or very humid. Added grounding wire. TSB installed to correct occasional hard starting that seemed to occur only when raining or very humid. TSB was successful. 
Mar 2011

27000 mi
Serpentine belt idler wheel bearing going bad (noisy). Quickly replaced by the dealer. 
Jun 2012

48000 mi

US $600
Map sensor 
Feb 2014

84700 mi

US $325
Idler pulley bearing 

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2010 Ford Fusion 4dr Sedan

156-horsepower 2.5L I4 Hybrid CVT FWD

Ford Fusion in Florida, United States
Oct 2009 - Sep 2018
Jan 2011

56300 mi
Speaker module for rear parking aid and cross traffic advisory intermittent. Speaker module replaced 
Sep 2011

29000 mi
Instrument panel would occasionally have an uncommanded reset to the default mode. Software TSB performed. 
Dec 2011

34000 mi
Front Passenger seat front up-down adjustment inop. Gear tooth broken. 
Jun 2013

56000 mi

US $150
Drivers inside door handle would not open door. Door handle replaced. 
Sep 2013

58000 mi

US $62
TPMS sensor had failed and was replaced during new tires installation 
Jul 2015

74000 mi

US $282
Drivers side interior door handle locking lever broke. 
Apr 2017

89000 mi

US $20
Driver side windshield washer nozzle cracked. Replaced with part ordered on internet. 
May 2018

94000 mi

US $25
Speaker module for back-up and cross traffic alert failed. 
Ford Fusion in Indiana, United States
Jun 2013 - Mar 2018
Apr 2014

48300 mi

US $300
Fixed broken speedometer 
Nov 2014

56800 mi

US $460
Bent wheel bearing replaced. 
Aug 2017

84898 mi

US $151
Replaced battery 
Ford Fusion in California, United States
Mar 2010 - Jun 2018
Jun 2018

112000 mi

US $1000
Noise from front end in sync with road speed. Wheel bearings replaced. 
Ford Fusion in California, United States
Oct 2010 - Jun 2018
Jul 2010

500 mi
Warranty repair because car had gone into "fail-safe" mode. Was an internal control valve related to the emissions controls. 
Oct 2013

41300 mi

US $110
12V battery failed completely, without any advance symptoms. Replaced with a Bosch battery of greater capacity. 
Aug 2016

64000 mi
Car suddenly lost all power on the freeway. Wife was able to limp at very slow speed on battery power a few miles to the dealer. Problem turned out to be a throttle body that had failed. Dealer replaced it under warranty. 
Jun 2017

73000 mi
One Saturday, my wife started the car and got a zillion lights: Check engine, ABS failure, Advanctrac failure, and others. No brakes at all, pedal went all the way to the floor. I went there (20 miles) to investigate, discovered low brake fluid, and added some. With this we were able to limp it home slowly to the dealer. Brakes were unreliable, but the pedal would pump up enough to stop the car. Monday morning the dealer called to say the ABS unit was bad, and possibly another module but they'd need to replace the ABS module to be able to tell. Diagnostics showed 8-10 trouble codes including fatal failure of the ABS module. Luckily, our warranty still had about 2 weeks left, so it was covered. The other suspected module (HCU??) tested OK once the ABS was replaced. Shop time was 2-1/2 days. 
Ford Fusion in Maryland, United States
Jul 2021 - Jun 2022
Apr 2022

214000 mi

US $1400
Front Calipers 
Ford Fusion in California, United States
Jul 2017 - Jul 2018
Jun 2018

150000 mi

US $1500
CV joint Engine mounts 
Ford Fusion in Georgia, United States
Feb 2012 - Jun 2019
Oct 2012

82000 mi

US $250
Replaced 02 sensor 
Nov 2013

97100 mi

US $95
Power steering and AdvanceTrac systems flashed warning lights. Car automatically disabled power steering and AdvanceTrac. Dealer reset warnings, recommended replacement of steering rack. 
May 2014

102000 mi

US $85
Had to replace throttle body due to failure of part's electronics to properly open and close throttle valve, resulting in a wrench light. 
May 2018

127000 mi

US $315
Wheel bearing in left rear replaced due to noise when going down the road. 
Ford Fusion in Connecticut, United States
Jun 2011 - Mar 2014
Nov 2013

76100 mi
TPMS fault. All tires at correct pressure. Worse when cold or wet. 
Feb 2014

81500 mi

US $300
Replaced 2 TPMS sensors 
Ford Fusion in Ohio, United States
May 2011 - Jun 2018
Nov 2011

41700 mi
Battery was found to be defective and replaced. It was not under warranty. 
Dec 2015

90000 mi

US $300
tie rod replacement 
Sep 2017

111000 mi

US $115
Display for hybrid was not showing braking energy being saved back to battery. Turned out to be a display problem only. Software fix worked for a little while, but now doesn't work again. 
May 2018

117000 mi

US $1100
Tie rod loose 
Ford Fusion in California, United States
Sep 2014 - Sep 2014
Sep 2014

93000 mi

US $1100
Out of Town: Brakes spongy suddenly with no warning. Dash lit up like Christmas tree. Brakes pushed to the floor and slowed to a gradual stop. In residential area, 20 mph. Can't imagine if on the hwy. Intermittent issue. Solenoid and brake replaced. in a residential area (THANK GOD) the brakes gave out AGAIN, Identical issues, Identical light show on my dash. Apparently as the solenoid and brake booster went out, they were wearing out the ABS module. Now the ABS module went kaput. 
Ford Fusion in Illinois, United States
Jul 2010 - Jun 2018
Sep 2012

29000 mi
Dash on hybrid reset occasionally. The mpg would reset and dash displays would go to factory defaults. 
Jul 2017

103000 mi

US $350
One ignition coil pack was causing misfire. Replaced it along with all 4 spark plugs which were overdue. 
Ford Fusion in Tennessee, United States
Apr 2010 - Dec 2014
May 2014

50000 mi
bad purge valve 
Ford Fusion in California, United States
Mar 2011 - Mar 2016
Mar 2013

64000 mi

US $150
Brake warning light illuminated while commuting to work. pedal became mushy and there was perceived reduction in brake performance. Research indicates its a rare software glitch with the software controlling the hybrid regenerative brakes. 
Mar 2014

85000 mi

US $387
Left front wheel hub bolt was loose, causing noise when front wheels were turned. This could of been a series problem if I (owner) did not notice the noise and take it in for inspection and repair. check engine light would turn on during long highway trips (~200 mi driving at highway speeds). This never occurred during my normal 30 mile commute or short trips. Decided to pay $150 to have the computer reflashed with the latest software. 
May 2014

87000 mi

US $1400
car started making noise about 2 months after last repair. Both front wheel bearings needed to be replaced. I suspect dealer may have botched initial repair job. 
Ford Fusion in New Brunswick, Canada
May 2010 - Dec 2014
Jun 2010

8680 mi
Hybrid battery was loose in brackets causing a significant rattle. They removed the battery and re- seated it. 
Sep 2012

20460 mi

C $110
Inside driver side door handle broke (was not abused). The handle was replaced. 
Ford Fusion in Alberta, Canada
May 2010 - Jan 2017
Dec 2010

4340 mi
No heat in cabin once engine reached operating temperature, ford fix for this problem, cooling system pressure tested, degas cap replaced, removal of air from cooling system fixed problem as degas cap was leaking. 
Mar 2011

7440 mi
One integrated key fob quit working, key had failed, dealer replaced under warranty 
Jun 2013

31620 mi
Engine light came on code for o2 sensor tab for reprogam fixed issue 
Ford Fusion in Tennessee, United States
Jul 2010 - Sep 2011
Mar 2011

25000 mi
Factory recommended re-flash for re-generative brakes 
Sep 2011

38000 mi

US $110
Drivers interior (plastic!!) door release broke with normal use. 
Ford Fusion in Pennsylvania, United States
Oct 2010 - Jun 2011
Nov 2010

9000 mi
leak in sunroof diagnosed and repaired. 
Ford Fusion in Illinois, United States
Jan 2010 - Jun 2011
Mar 2010

1000 mi
Replace passenger seat bottom leather which was curling/wrinkling; replace floor mats that said "mariner" instead of fusion Replace the chrome letter "I" in Hybrid that fell off the driver's side door; replace front Chrome grill that had the Chrome finish bubbling off already 
Ford Fusion in California, United States
Jan 2010 - Oct 2014
Dec 2011

29000 mi
Normal battery needed to be replaced after only 2.5 years. 
Jan 2013

51800 mi

US $190
Could not open the drivers door from the inside and the drivers door would not lock. The dealer fixed by replacing the inside door handle. 
Jul 2013

48500 mi
Changed the tail light bulb. I did take more than 10 minutes to do it because the whole taillight needed to be disassembled. 
Ford Fusion in Ontario, Canada
Feb 2013 - Mar 2018
Mar 2018

79360 mi

C $250
tie-rod end fixed 
Ford Fusion in Texas, United States
May 2013 - Feb 2016
Sep 2013

58000 mi

US $650
O2 sensor malfunction 
Mar 2014

64000 mi

US $650
Cracked wheel bearing; made a grinding noise when making turns. 
Ford Fusion in Minnesota, United States
Jan 2010 - Jan 2019
Jun 2016

66000 mi

US $387
Error P0130 02S11. Sensor faulty & replaced 
Apr 2017

70000 mi

US $300
During maintenance, it was determined that brake pads had to be replaced. 
Ford Fusion in New York, United States
Dec 2014 - Sep 2015
Dec 2014

80000 mi

US $500
Ignition switch replaced 
Jul 2015

91000 mi

US $300
Battery failed 
Ford Fusion in Ontario, Canada
Oct 2015 - Jun 2018
Nov 2016

37400 mi

C $700
Required replacement of hybrid system cooling pump 
Ford Fusion in Ohio, United States
Aug 2016 - Sep 2016
Sep 2016

121000 mi
Gas pedal stopped working while driving. Was able to coast off the road safely. First dealer found nothing wrong. Second dealer said I needed a $3K transmission, but independent mechanics said that would probably not fix it. 
Ford Fusion in California, United States
Nov 2015 - Jul 2018
Aug 2016

93000 mi

US $200
Drivers side exit door handle broken inside of door panel. 
Dec 2017

100200 mi

US $100
Cross traffic alert warning system. 
Mar 2018

103000 mi
Emissions purge valve 
Ford Fusion in Texas, United States
Oct 2011 - Jun 2018
Sep 2013

51000 mi

US $235
Check Engine light on. Solution was to reprogram the computer. Seems weird to me too. 
Feb 2015

80000 mi

US $260
Headlight went out on trip, went to dealer in AL. Other headlight dimmed due to age, replaced. Said fog lights out, they work now but wonder if that was mistaken (pull out knob, not obvious). O2 sensor, causing Check Engine light to go on and off. Replaced it. 
Jun 2017

107000 mi
Stranded at airport after trip, due to 12V battery. It was within the 36 month full warranty and replaced at no charge. 
Mar 2018

140000 mi
LED tail lights started growing dim on one side. Lincoln dealer (this is actually a Mercury Milan) said both sides were affected and replaced at no cost. 
Jun 2018

145000 mi

US $150
Check engine light came on, MPG observed down a little. Emissions system repair. 
Ford Fusion in California, United States
Aug 2009 - Jun 2012
May 2010

8000 mi
Speedometer stopped working. Needle stayed at 0 MPH regardless of the speed of the car. 
Ford Fusion in Florida, United States
Mar 2009 - Dec 2016
Dec 2011

34000 mi
Rattle developed in dash from missing insulation between two overlapping ventillation ducts. 
Jun 2013

47000 mi

US $140
Interior door handle broke and would not lock without extra action. 
Sep 2013

51000 mi
Sensor in throttle body failed. Repaired under extended warranty. 
Dec 2013

54000 mi
Right-front wheel bearing was making a little noise on slow turns but was otherwise unnoticed. 
Ford Fusion in California, United States
Sep 2016 - Oct 2021
Sep 2018

107500 mi
Throttle body actuator control system (intermittent P2112 code) 
Jul 2021

120000 mi

US $400
Hybrid engine works fine but needed software reprogramming so it would kick in with low end torque and during times that internal combustion engine not needed. Software updated to achieve close to original specifications electric motor operational logic. A reportedly needed software reset after 9+ years of operation - if owners make themselves aware. Remedial software programming should arguably should not be at such cost as it is manufacturing issue. Original hybrid battery and motor were fine. 
Ford Fusion in California, United States
Jul 2009 - Mar 2011
Feb 2010

6700 mi
Hybrid Regenerating Brakes software flash 
Mar 2011

19000 mi
Moonroof water leak into cabin. Noticed water at several points in car (A pillar, headliner along top of door glass, maplight area) Seal determined to be defective. Replaced moonroof glass and seal. 
Ford Fusion in Maryland, United States
Sep 2010 - Mar 2016
Sep 2015

108000 mi

US $350
Throttle body needed to be replaced. My specific build date was not covered by recall. 
Ford Fusion in Virginia, United States
Apr 2009 - Nov 2010
Nov 2009

9800 mi
Sync system sent text msg to my phone stating I had a serious brake issue (no dash warning illuminated). System had old code that went active, dealer had to call Ford for instructions, reflashed. Sync system health-reported brake malfunction (unspecified). ABS code. Dealer had to reflash computer, no malfunction (stored code went active-unknown reason) 

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2010 Ford Fusion 4-door

4-cylinder automatic 2WD

Ford Fusion in Colorado, United States
Nov 2013 - Sep 2017
Apr 2014

68300 mi
car is pulled by RV. 4 WHEELS down. I follow Fords instructions. this is 2nd transmission in 10 months. car is still not ready. 
Sep 2017

103000 mi
Transmission went out for 3rd time. Car sold to dealer. 

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2009 Ford Fusion

Engine not specified

Ford Fusion in Ohio, United States
Oct 2016 - Dec 2016
Dec 2016

135000 mi

US $320
wheel bearings on both sides. Outer tie-rod ends both sides. New tires on rear both sides. Abs wheel sensor passenger front (still not working properly). 

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2009 Ford Fusion 4dr Sedan

221-horsepower 3.0L V6 6-speed automatic FWD

Ford Fusion in Pennsylvania, United States
Jun 2010 - Jun 2014
Feb 2010

1500 mi
A large part fell off of the engine onto the highway. I took the car and the part back to the dealer. They reinstalled the part at no cost. 
Ford Fusion in Ontario, Canada
Sep 2008 - Nov 2015
Mar 2014

87420 mi

C $500
Radiator hose cracked from cold stress. Unfortunately the temperature dropped below -30 for more than one night. 
Ford Fusion in Michigan, United States
Jan 2009 - Sep 2015
Jan 2012

37000 mi

US $55
HVAC blower motor emitted high pitched squeaking noise; I replaced it myself. 
Ford Fusion in New York, United States
Oct 2010 - Oct 2012
Mar 2011

32000 mi
radio sync trouble plagued seek gets stuck on sat and getting a blip in signal playing as if I hit an overpass which interrupts signal. Phone syncing up hit or miss po'ed. Not getting the right answers from the dealer. 
Ford Fusion in Louisiana, United States
Mar 2009 - Jun 2018
Jul 2009

3000 mi
car drifts to right engine has knock at idle some of the time. It is getting worse as I drive further. 
Mar 2010

7000 mi
knock comes and goes 
Sep 2010

12000 mi
horn blew on right side of steering wheel but not on left side. 
Jan 2012

33800 mi
Gas Struts for trunk lid support failed and were replaced. 
Ford Fusion in Ohio, United States
Mar 2009 - Jan 2022
Mar 2011

28000 mi

US $270
Brake caliper froze and needed to be sandblasted, greased, and new pads installed. $270 for a rear brake job on car with under 28,000 miles. 
Jun 2011

29000 mi
Trunk lid strut replacement. Strut blown causing trunk lid to slam closed (narrowly missing hands and heads) and making trunk difficult to open. 
Aug 2011

32000 mi
Paint bubbling on rear decklid immediately beneath chrome trim. Body shop sanding, priming and repainting under warranty. 
Sep 2012

42000 mi

US $128
Replaced dead battery 
May 2013

50400 mi

US $50
For the second time, the trunk decklid was exhibiting bubbling paint and rust forming. Inexcusable, but our dealer offered to fix it for $50... 
Jun 2014

62000 mi

US $150
Second time the decklid has been in for repair. First time we had bubbling rust below the rear bright strip and was repaired under warranty (at 34,000 miles). Rust reappeared in the same locations requiring decklid replacement 
Sep 2015

74000 mi

US $130
Replaced bad trunklid strut Right side foglamp assembly replacement - internal reflector faulty so fog lamp was replaced in its entirety. 
Oct 2016

91500 mi

US $300
Second time our brake calipers have had issues due to corrosion. Bead blasting and all new brake seals are a pain to deal with once, let alone twice. 
Jun 2017

100023 mi

US $140
Broken inside driver's door handle/release. Part replaced. 
Apr 2018

106000 mi

US $600
Tie rod ends replaced  and sub-frame bushing replaced. 
Sep 2021

171000 mi

US $200
There's a flex connector between the exhaust manifold and the rest of the exhaust system. When it leaks, you get A LOT of fumes inside the car. It needed to be replaced. 
Ford Fusion in Wisconsin, United States
Sep 2009 - Jun 2016
Sep 2014

130000 mi

US $200
Left front wheel bearing required replacement. 
Ford Fusion in Minnesota, United States
Jun 2015 - Mar 2016
Jan 2016

US $30
Brake interlock switch broke preventing shifting out of park. I replaced the switch 
Ford Fusion in Ontario, Canada
Apr 2009 - Nov 2014
Jun 2012

16120 mi

C $140
dead battery, 
Jan 2014

29900 mi

C $250
Ignition key would not work. Had to replace transceiver. Update: I have been away for 6 weeks since repair, car started okay when I got back. Now 2 days later it started acting up again. 
Ford Fusion in New Mexico, United States
Jul 2010 - Sep 2016
Dec 2012

76000 mi

US $6
COOLING SYSTEM BYPASS TUBE LEAKING COOLANT FROM O-RING. REPLACED O-RING 
Dec 2013

95000 mi

US $125
Thermostat bypass plastic piece leaking antifreeze when cold 
Ford Fusion in Minnesota, United States
Mar 2015 - Jun 2018
Dec 2015

97000 mi

US $936
Brake fluid was leaking from the master cylinder and there was a leak in the power steering pressurize line. Replaced the master cylinder & power steering line. 
Ford Fusion in Illinois, United States
Jan 2010 - Sep 2018
Dec 2012

36000 mi
Driver door handle internal mechanism plastic broke. Opening door requires pulling both levers to open door. The shorter handle is always stuck out and door won't lock so is always openable. At least alarm system is set with key fob. 
May 2013

40000 mi

US $262
Replace door lock mechanism and handle. Replaced driver door lock mechanism and lever which were broken. 
Jun 2017

87000 mi

US $108
mid pipe in exhaust system replaced. 
Sep 2018

99000 mi

US $332
Replace corroded transmission cooler because car suddenly was leaking fluid, mostly drops, sometimes small puddle. 

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2009 Ford Fusion 4dr Sedan

221-horsepower 3.0L V6 6-speed automatic AWD

Ford Fusion in Oregon, United States
Nov 2015 - Jan 2017
Aug 2016

97000 mi

US $1800
Car was leaking gear oil. A gear inside the differential (located inside the transaxle) was coming apart and metal shavings were very thick on the drain plug. The dealer ordered and replaced the differential with a re-manufactured one. 

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2009 Ford Fusion 4dr Sedan

160-horsepower 2.3L I4 5-speed manual FWD

Ford Fusion in Kansas, United States
Feb 2009 - Aug 2010
Feb 2010

13000 mi
backlight out on radio button, Replaced Radio. Rattle in Dash and Rattle by sunroof in headliner The radio that was installed to fix the backlight problem had bad reception. A new radio was ordered. Visor Clip Replaced, Rattle in dash was fixed. Ordered radio was installed. 
May 2010

17000 mi
Coolant bottle would overflow when the A/C was run and the engine got hot. It was determined the cap was not sealing properly, the Coolant bottle was replaced. front brakes made a click or pop noise once when cold when backing out of the garage, Clips were installed to eliminate the noise. 
Jul 2010

18000 mi
I could feel engine vibration through the clutch pedal. The shop updated the PCM Software. Did not make a change in the vibration 

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2009 Ford Fusion 4dr Sedan

160-horsepower 2.3L I4 5-speed automatic FWD

Ford Fusion in Pennsylvania, United States
Mar 2011 - Dec 2016
Dec 2011

58000 mi

US $53
moonroof inoperative causing very small water leak and air noise. replaced moonroof motor, rail, and one bolt & washer. 
Jun 2013

80000 mi

US $90
Replaced battery 
May 2014

92000 mi

US $65
The check engine light came on with a code for the secondary air injection (emissions related). Also, the vehicle would stall on rare occasion when put into gear. The diverter valve was replace and solved the problem. 
Ford Fusion in Texas, United States
Jul 2010 - Jun 2011
Aug 2010

45900 mi

US $422
Speedometer broke. Speedo partially inoperative, operates at random/erratic times, transmission has erratic shift pattern. EEC Test, code P0720, tested and replaced OSS (Odometer Speed Sensor). Part cost = 101.82, Labor cost = 311.81. Speedometer broke. Speedo partially inoperative, operates at random/erratic times, transmission has erratic shift pattern. EEC Test, code P0720, tested and replaced OSS (Odometer Speed Sensor). Part cost = 101.82, Labor cost = 311.81 
Ford Fusion in California, United States
Feb 2009 - Jun 2022
Jul 2010

10500 mi
Clunking sound in the front passenger door. The speaker replaced. 
Apr 2022

82000 mi

US $186
Air blower relay failed, and the fan stayed on even after the vehicle was turned off. The relay was replaced. 
Ford Fusion in Ontario, Canada
Mar 2016 - Mar 2019
Nov 2016

56480 mi

C $215
replaced both rear stabilizer bar end links 
Jan 2019

101060 mi

C $150
Valve cover gasket failed - leaking oil into spark plug wells 
Ford Fusion in Missouri, United States
Nov 2008 - Mar 2018
Aug 2017

43000 mi

US $250
Replace broken interior door latch 
Ford Fusion in Ontario, Canada
Jan 2009 - Mar 2018
Jul 2010

20140 mi
Dash storage door hinge failure Fixed dash 
Aug 2012

55860 mi

C $100
Weak battery under stress. Replaced to avoid problem in the winter. 
Mar 2014

83700 mi

C $500
Replace 2 front wheel bearings 
Feb 2018

143220 mi

C $1500
Replace intake gasket to stop oil leak. replace one catalytic convertor and front end of exhaust 
Ford Fusion in Ohio, United States
Jun 2009 - Oct 2015
Apr 2011

29000 mi
transmission light came on for a few minutes. Dealership replaced a sensor. 
Jan 2014

40500 mi

US $500
Caliper froze. Caused pads and rotor damage, had to replace all. 
Ford Fusion in Ontario, Canada
Aug 2017 - Sep 2018
Mar 2018

194060 mi

C $375
Replaced pads and rotors. Parts supplied. 
Ford Fusion in Ohio, United States
Nov 2009 - Mar 2012
Dec 2009

10000 mi
No heat was coming from heater/defroster. Dealer replaced a blend door actuator. 
Ford Fusion in California, United States
Apr 2009 - May 2010
Jul 2009

10000 mi
Engine threw a connecting rod, catastrophic failure - engine block destroyed 
Sep 2009

16000 mi
transmission shifting poorly and leaking fluid...pan will be resealed and OSS must be replaced. 
May 2010

24000 mi
Vehicle was repurchased by the manufacturer as a Lemon - no longer own 
Ford Fusion in Michigan, United States
Jul 2010 - Mar 2014
May 2011

36700 mi

US $20
HVAC motor squeaked. Replaced motor with a new unit. Solved. 
Ford Fusion in Massachusetts, United States
Apr 2015 - Jul 2022
May 2015

150300 mi

US $100
Engine (underside) splash cover had torn loose. 
Oct 2015

152300 mi

US $60
Driver's inside door handle mechanism failed and had to be replaced. 
Dec 2015

154000 mi

US $21
Climate panel was failing: the temperature control knob produced weird results (cold-warm-cold-hot). I replaced the climate control panel with a part from ebay. 
Mar 2016

155000 mi

US $216
Bolt on upper control arm (passenger side) came loose and resulted in clunking sounds. Mechanic tightened it and checked all suspension bolts. 
Sep 2018

180028 mi

US $447
Replaced strut mounts and front stabilizer bar end links to fix a clunk. 
Apr 2020

197638 mi

US $215
Replaced the transmission cooler line, which had started leaking. 
Mar 2021

205262 mi

US $188
Replaced the front flex pipe between the engine and the rest of the exhaust. 
Ford Fusion in California, United States
Jan 2017 - Jul 2018
Jul 2018

52999 mi

US $2080
Engine would miss at all speeds and particularly uphill. Spark plugs and coil replaced. 
Ford Fusion in Massachusetts, United States
Jul 2010 - Mar 2012
Feb 2010

11000 mi
Car makes metallic clunk noise occasionally when switching from D to R or R to D and then applying brakes. Issue was fixed at dealer but then came back. Still not fixed. 
Oct 2011

29000 mi
a/c compressor noise that occurred when accelerating from a stop, could not replicate. 

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2008 Ford Fusion

Engine not specified

Ford Fusion in Alabama, United States
Aug 2015 - Sep 2015
Aug 2015

99000 mi

US $100
Ac would ruin my gas mileage by >8 mpg Rpm dropped below 500 when running it and would almost stall my car out. 
Sep 2015

102000 mi
Fuel pump busted or fell off. Air conditioner was leaking out into my floor. Brakes gradually stopped working, Fluid was leaking, And needed to be replaced 

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2008 Ford Fusion 4dr Sedan

221-horsepower 3.0L V6 6-speed automatic FWD

Ford Fusion in Ontario, Canada
Jan 2016 - Feb 2016
Jan 2016

119660 mi

C $1675
Broken engine mount 
Ford Fusion in Michigan, United States
- Nov 2008
Nov 2008

13000 mi
Brake caliper :snapping on the disk when brake is applied . 
Ford Fusion in Missouri, United States
Mar 2011 - Oct 2015
Jul 2012

81500 mi

US $2000
Engine control computer replaced 
Ford Fusion in Washington, United States
Jan 2010 - Jun 2018
Jul 2016

162700 mi

US $70
Leaking A/C required recharging. 
May 2017

176000 mi

US $750
Evaporator core was leaking, and replaced evap temp sensor as a preventive maintenance item. 
Dec 2017

184000 mi

US $725
Hydraulic Control Unit was replaced to correct low brake pedal due to stuck valves in HCU. This is a common Fusion problem. HCU cost was $600, labor was $125. 
May 2018

190000 mi

US $100
Replaced master cylinder to resolve soft brake feel and too much pedal travel. 
Ford Fusion in Alberta, Canada
Aug 2012 - Feb 2022
Dec 2012

48360 mi

C $1290
Repair oil leak from oil pan and engine output seal 
Jan 2018

84320 mi

C $200
Replaced coolant manifold and temperature sensor due to leak at coolant temperature sensor. 
Ford Fusion in Ohio, United States
Nov 2010 - May 2011
May 2010

29000 mi
Battery cable and battery replaced under warranty due to serious corrosion at the positive battery terminal connector 
Ford Fusion in Wisconsin, United States
Oct 2007 - Dec 2012
Apr 2009

8000 mi
Radio had popping noise.  Tire Valve stem replace. Leaky tire 
Sep 2010

20000 mi
Part described as a module or a sensor. Dash board had to be taken off. Air conditioning would not blow cold air.  
Ford Fusion in West Virginia, United States
Aug 2013 - Aug 2013
Aug 2013

92000 mi

US $400
door handle on dr. side broke water pump failure 
Ford Fusion in Quebec, Canada
Jan 2015 - Jun 2022
Feb 2015

75940 mi

C $800
I lost almost all transmission fluid. The indication was a burnt smell in the car. Was able to take the car to the dealer. They change tubes running from the transmission to radiator and did flushing transmission for 800$. Transmission saved 
Jun 2015

77500 mi

C $200
Oil leak change oil seal 
Feb 2017

89680 mi

C $500
front right caliper and rear left caliper were changed in Canadian Tire store for 500$. The problem was premature end of life of pads because the caliper was frozen. The warranty on pads and disk was used 
Apr 2018

96957 mi

C $100
Ajar switch in the rear (driver side) dysfunction was starting the alarm when the car was very cold so i had to refrain from opening this door during the last winter to get time to research this on the internet. The repair imply to change the whole module for around 400$. It cost me 100$ to find out that the general info on the internet was bad and i ordered the wrong switch. Only the dealer has the good information about this specific module. So for the moment, i am waiting to observe more evident trouble. It manifest only in extreme cold weather. 
Jul 2018

99200 mi

C $400
windshield washer pump was changed with the tubes and 2 water output nozzles for a total of 400$ CND 
Dec 2018

102168 mi

C $427
change exhaust tube 
May 2022

123466 mi

C $527
repair of the main exhaust pipe 
Ford Fusion in Georgia, United States
Jan 2008 - Oct 2016
Apr 2008

2000 mi
Driver's side door panel retaining clip(s) had come unseated resulting in loose door panel and clip rolling around inside of door. 
May 2010

27000 mi
Driver's side seat bolster has collapsed, causing the leather/ette cover material to rip and tear prematurely. Tear spot does not come into human contact. Told Ford would not cover it even though under the 3/36 bumper-2-bumper warranty. 
Jul 2010

30000 mi
Trunk shocks blew out and would not longer lift or support the trunk. Dealer replaced under warranty. 
Oct 2012

54500 mi
Valve cover gaskets reported by service tech as leaking. Replaced under 5yr/60K power-train warranty. 
Oct 2016

76000 mi
Data Link Connector for OBD computer not responding to emissions sync. Diagnosed, checked & corrected. 
Ford Fusion in Arizona, United States
Aug 2016 - Jul 2018
Jul 2017

125000 mi

US $700
Left front wheel was making an awful clunking/howling noise and felt loose when wiggled while on a jack. Wheel bearing was replaced. Left halfshaft was replaced as well due to torn boots. 
Ford Fusion in Missouri, United States
Jul 2015 - Jun 2022
Dec 2016

89000 mi

US $550
Transmission lines were badly corroded and were leaking. All three lines were replaced. 
May 2018

95499 mi

US $250
Shocks and struts were replaced. 
Ford Fusion in California, United States
Mar 2008 - Jun 2022
Feb 2011

21300 mi
RR door latch mechanism sticking... auto unlock worked only intermittently. Latch mechanism was replaced by dealer under original Ford warranty. Auto-dimming mirror sometimes does not dim from auto headlights to rear of car... dealer claimed it is working to spec. Do not know how it was tested; test might have been invalid, i.e. light applied up close. 
Ford Fusion in Virginia, United States
Jan 2021 - Oct 2022
Feb 2021

110000 mi

US $600
Valve cover gaskets replaced Oil pan gasket replaced Engine and transmission mounts replaced Dash airbag cover re-glued Drivers seat heater replaced 
Sep 2021

115550 mi
ABS module replaced Airbag replaced 
Nov 2021

117461 mi

US $500
Brakes, rotors replaced Rear brake calipers replaced 
Mar 2022

118000 mi

US $300
ECM failed with little warning. Replaced with reconditioned ECM & reprogrammed to car 
Oct 2022

121000 mi

US $80
Blower motor squeaking / replaced 
Ford Fusion in Tennessee, United States
Feb 2009 - Jun 2017
Mar 2009

17000 mi
Very loud noise coming from the engine area. According to the dealer, they replaced a cracked air conditioning refrigerant line and the compressor, as well as the accumulator. 
Ford Fusion in New York, United States
Aug 2008 - Nov 2013
Oct 2008

3000 mi
Paint on exterior entry keypad was blemished. Passenger's air bag door on dash is warped and rippled. Dealer realigned and said that warp will disappear when door is heated by the sun. 
Feb 2010

22000 mi
Analog clock began running between 5 and 15 minutes fast every 24 hours. Also, hour hand was falling behind and it became impossible to tell the correct time. HVAC auto climate control head unit does not start up if left overnight during cold weather. Unit resets to "Off" and also loses stored temperature setting. Unit has to be manually switched back to "on" afetr starting the car. 
Dec 2010

33000 mi
There was noise and vibration coming from the steering column at times. Dealer tightened hose connection on power steering pump and added more fluid. 
Dec 2012

55000 mi

US $150
Interior door latch for driver's door broke. Door could not be opened from the inside. 
Aug 2013

59600 mi

US $2100
Moon roof track was broken and motor contained plastic shards from the track. 
Ford Fusion in Pennsylvania, United States
Sep 2013 - Sep 2013
Sep 2013

102000 mi
2 Rods thrown, catastrophic failure, no indicator lights, just a loud metallic sound then, BOOM. 
Ford Fusion in New Jersey, United States
Sep 2007 - Jun 2011
Jun 2008

10000 mi
Starter "catches" sometimes when turning the key. Makes a short "zing" noise. Couldn't replicate it at the dealership nor could I in the parking lot. They were very good and told me to bring it back if it repeated. 
Ford Fusion in Idaho, United States
Jul 2009 - Jun 2016
Jan 2013

45000 mi

US $50
Replaced headlamps. 
Ford Fusion in Arkansas, United States
Mar 2008 - Nov 2010
Oct 2008

3000 mi
I had them replace one of the small clips that holds the front bumper cover so it would not stick out (I was being picky). 

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2008 Ford Fusion 4dr Sedan

221-horsepower 3.0L V6 6-speed automatic AWD

Ford Fusion in Manitoba, Canada
Nov 2012 - Jun 2017
Jun 2017

96100 mi

C $2000
Transfer case or Power Transfer unit, does not have a drain plug, this is not considered a serviceable part. The only way this can be changed is to remove the part and turn it upside down at 5.5hrs mechanic labour. OEM 1600-2000, wrecker $500 Driveshaft, bad ujoint, again ujoints are not replaceable and you have to buy another driveshaft. OEM 1600, aftermarket 800 Do not buy a ford AWD in the 130km and up range, you are asking for this repair! I know this is my last ford! 
Ford Fusion in Indiana, United States
Aug 2012 - Dec 2013
Aug 2013

76400 mi

US $829
Replaced rear driveshaft due to failed front carrier bearing. 
Ford Fusion in Illinois, United States
Jan 2012 - Dec 2016
Dec 2016

135000 mi

US $350
Leaking trans pan gasket. Replace trans pan gasket flush system, and replace filter. 
Ford Fusion in Colorado, United States
Feb 2012 - Jan 2018
May 2012

35000 mi

US $325
One of the battery cables attaching to the battery corroded and fell off. I needed to get the Fusion towed to a repair shop. 
Ford Fusion in Pennsylvania, United States
Jan 2008 - Sep 2009
Feb 2008

1000 mi
Auto dimming mirror not working correctly, new one ordered and installed. 
Ford Fusion in Ontario, Canada
Mar 2008 - May 2020
Aug 2008

4960 mi
Driver's door sill damaged during installation at factory, noticed as a white dsicoloration of camel colored door sill, part on order from US Rear passenger cushion behind driver unable to support weight of occupant, deformation occurs that does not immediately dissipate when occupant exits seat. Advised by service adviser that although issue noted, unsure if can be fixed. 
Sep 2010

29140 mi
Moaning noise under power coming from behind driver. Diagnosed by Ford mechanic as a bad hanger bearing, drivershaft replaced, one day wait on parts. 
Jul 2012

45260 mi

C $218
Car began showing symptoms of hard/long cranking (also SRS light would not go out after car started) 
Apr 2018

85560 mi

C $1700
Noise and vibration when driving from right side of car. Dealership diagnosed as two bad right side wheel bearings (front/rear) both replaced and car returned to normal operation 
Ford Fusion in Massachusetts, United States
Mar 2008 - Jun 2018
Mar 2009

20000 mi
Fuel cap needed to be replaced/caused ck engine light to go on. 
Ford Fusion in Indiana, United States
Mar 2008 - Sep 2014
Jun 2008

3000 mi
Blown passenger front speaker. Audiophile System. 
Jan 2009

14000 mi
HVAC blower motor squeaking. 
Dec 2009

29000 mi
Leather on driver's seat cracked and split open 
Dec 2010

38000 mi
Carrier bearing failed on the driveshaft (AWD). Entire driveshaft was replaced as a result. 
Jul 2013

85000 mi

US $2100
PCM failed and damaged the ignition coils and plugs requiring replacemet of all items. 
Sep 2014

105000 mi

US $150
Wheel bearings went bad on the front end. Both were replaced. 
Ford Fusion in Alberta, Canada
Sep 2007 - Jun 2010
Mar 2010

22940 mi
noise when window going down on drivers side, repaired with tsb for known concern. no charge to customer 
Ford Fusion in West Virginia, United States
Feb 2012 - Jun 2018
Jun 2012

60000 mi

US $30
Transmission oil cooler lines were rusted and leaking. I replaced them myself. 
Jan 2018

167000 mi

US $300
One rear brake was sticking. The caliper and pads were replaced. I had previously replaced the caliper myself, but the one I installed apparently was defective. The driver's side caliper apparently had been sticking somewhat for several years, as that wheel was often hotter than the others and the pads wore out more often. 
Ford Fusion in New York, United States
Mar 2008 - Sep 2010
Apr 2010

16700 mi
warped cowl 

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2008 Ford Fusion 4dr Sedan

160-horsepower 2.3L I4 5-speed manual FWD

Ford Fusion in Minnesota, United States
Jan 2009 - Dec 2010
Feb 2009

8000 mi
One repair - to replace SYNC system master unit. Took 3 days in Feb. Unsuccessful, is likely an unresolved software issue, not hardware. 
Ford Fusion in Minnesota, United States
Jul 2009 - Jul 2019
Dec 2014

74000 mi

US $120
Valve cover gasket was leaking oil. My mechanic said it wasn't major but definitely leaking. He replaced it. 
Mar 2016

92000 mi

US $770
Oil leak at timing chain cover. oil dripping on accessory belt causing it to squeal. 
Dec 2017

100000 mi

US $500
Power steering pump was leaking. Pump was replaced 
Ford Fusion in Alberta, Canada
Sep 2010 - Jun 2012
Dec 2010

56420 mi
In the winter, the heat does not flow to the rear of the car. In fact, it actually blows cold air to the passengers in the back seat and also to the floor vent of the front passenger seat. Dealer never able to find problem. 
Dec 2011

77500 mi
Driver's inside door handle would not work/door wld not open. Entire handle had to be replaced, take door apart to do this. (Also, Chrome on inside door handle peeling off, leaving sharp edge.) Rear Defrost stopped working after handle replaced. Dealer said coincidence. Not yet fixed. 
Mar 2012

85560 mi

C $97
Changed headlights. (It is a pain to do it on this car, so decided to take it to the dealer). Would like to see Ford make it a bit easier for the owner to access these small things. 
Ford Fusion in Connecticut, United States
- Feb 2008
Feb 2008

1200 mi
Blower motor would squeak at low speeds. Found the fan bearing to be out of balance. Had to get the heater core blower fan and motor replaced. 
Ford Fusion in Utah, United States
Jan 2021 - Jun 2022
Aug 2021

189000 mi

US $400
Brakes 
Jun 2022

205000 mi

US $400
New serpentine belt 
Ford Fusion in Florida, United States
Jun 2015 - Jun 2015
Jun 2015

81000 mi

US $10
Temp gauge would not come up to center. Code for coolant temp out of range found (P0128?) Replaced thermostat which fixed problem. Access was difficult and not for the first-timer. Daughter reported soft brake pedal. After application of ABS (hard braking) pedal would be very soft and brake performance was poor. Did complete brake fluid flush by manual bleeding which solved problem. Amazing improvement. 
Ford Fusion in Utah, United States
Apr 2008 - Jan 2012
Oct 2009

30000 mi
Some type of oil cap was cracked, allowing oil to leak from engine compartment. 
Ford Fusion in Ontario, Canada
Jun 2012 - Oct 2017
May 2013

52320 mi

C $250
Blown steering line - hose had rubbed through. 
Mar 2015

69440 mi

C $375
Failure of PATS security system, required new keys and reprogramming. 
Ford Fusion in Ohio, United States
Sep 2007 - Jun 2011
Oct 2007

1000 mi
Fuel pump pressure bleed down overnight 
Ford Fusion in California, United States
Sep 2010 - Aug 2011
Dec 2010

71000 mi

US $3000
Lemon car all the way around. Had been noticing problems with the transmission when first bought car and under warranty. 2,000mi out of warr and transmission blew. Ford would not honor their part. We paid...they don't care. Will never buy Ford again. 

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2008 Ford Fusion 4dr Sedan

160-horsepower 2.3L I4 5-speed automatic FWD

Ford Fusion in Massachusetts, United States
Sep 2009 - Jul 2017
Oct 2010

37000 mi

US $200
Car failed to start. jump started by AAA. Car driven to dealer who replaced the battery and tested systems. Told battery was 'Worn out" out of warranty replacement. Approx $150 out of pocket cost Clicking noise from heater fan. Parts replaced under extended warranty. $50 decuctable and rental car reimbustment. 
Nov 2011

51000 mi

US $200
Sunroof wouldn't 'seat' properly when closed. Determined that the frame was cracked. Replaced no charge under extended warranty Chirping sound from heater fan previously replaced 1 yr ago re-occured and the shop replaced the part again. 
Aug 2012

63700 mi

US $190
INTERIOR DRIVERS SIDE DOOR HANDLE MALFUNCTION 
Feb 2014

91000 mi

US $370
Check engine reveled an air intake item needed reoplacement 
Ford Fusion in New York, United States
Dec 2007 - Nov 2014
May 2011

10000 mi
They adjusted or replaced some sensors 
Mar 2013

11000 mi

US $200
TPMS malfunction 
Ford Fusion in Indiana, United States
Oct 2010 - Jan 2014
Nov 2010

31000 mi
Both front door windows had vertical scratches. An Internet search led me to a TSB that addressed this problem. Ford dealer ordered parts. CEL had code read at AutoZone P2004 IMRC stuck open. Left car with dealer for a day.They acknowledged the problem but were unable to service the car that day.2 days later the CEL reset.Will wait to see if it happens again. 
Ford Fusion in New Jersey, United States
Mar 2008 - Nov 2017
Jan 2014

119000 mi

US $400
Head gasket replaced 
Oct 2015

161700 mi

US $300
Valve kit replacement 
Ford Fusion in Minnesota, United States
Dec 2010 - Dec 2021
Feb 2011

32000 mi

US $500
Coil pack and all spark plugs. Coil pack and all spark plugs 
Ford Fusion in Michigan, United States
Oct 2008 - Jun 2011
Feb 2011

30000 mi
Leak from oil pan or transmission. 
Ford Fusion in New Jersey, United States
Jun 2017 - May 2022
Oct 2020

87600 mi

US $240
Replaced Transmission FLuid lines 
Nov 2020

88525 mi

US $300
Replaced Thermostat and Timing belts 
Jan 2022

110300 mi

US $962
the car cranked but didn't start - did not hear fuel pump prime system. Replaced Fuel Pump - repair delayed since pump had to be ordered from a dealer. 
Ford Fusion in North Carolina, United States
Jun 2009 - Jul 2015
Oct 2013

68800 mi

US $320
Torn CV Boot 
Ford Fusion in Pennsylvania, United States
Nov 2008 - Dec 2012
Feb 2009

8000 mi
Had PCM flashed to resolve the transmission's jerky shifting. Driver's side seat had cracks and was replaced. 
Jul 2009

11000 mi
The center pieces of the Sport Appearance Package wheels were oxidizing. They were replaced. 
Feb 2011

25500 mi
I noticed the check engine light so I took my car to a dealership. They found out it was a bad catalytic converter and it was replaced under the factory warranty. 
Jun 2011

28000 mi
Replaced a slightly corroded hubcap. 
Ford Fusion in Indiana, United States
Feb 2010 - Jul 2013
Oct 2010

30100 mi
Battery died 2.5 years after purchase. Dealer towed car, gave me rental for weekend, and replaced battery. No charge, just inconvenienced since occurred about 20 miles from home & dealer. 
Apr 2011

36500 mi

US $180
driver door inside handle - mechanism broke (spring-like break inside door). Dealer would not cover repair, just outside 36,000 mile warranty. 
Ford Fusion in Ohio, United States
Dec 2017 - Oct 2021
Jan 2018

108000 mi

US $500
Bad transmission sensor and cable 
Ford Fusion in Manitoba, Canada
Jun 2008 - Oct 2015
Feb 2009

8060 mi
After a cold soak ( -25 C) the heater / Air Conditioner computer stays blank and looses it's memory. The heater will not work until a manual selection is made. Ford is working on the problem. A fix not available yet. 
Apr 2009

10540 mi
When cold soaked, the Air Conditioner / heater computer loses its memory and the heat will not come on when command start is used. Ford is working on a fix.  
Sep 2009

15178 mi
auto dimming mirror intermittant. replaced auto dimming mirror replaced under warranty 
Mar 2015

78740 mi

C $468
thermostat stuck 
Ford Fusion in Minnesota, United States
Sep 2013 - Jun 2018
Dec 2013

28000 mi

US $262
Replaced thermostat 
Apr 2015

35000 mi

US $100
Bearing howling. small water leak CD's stuck in multi disc changr Blower motor noisy when cold 
Jul 2017

48033 mi

US $100
Timing Belt Tensioner 
Ford Fusion in Minnesota, United States
Sep 2015 - Oct 2016
Jul 2016

136000 mi
Oil pan gasket. 
Ford Fusion in Florida, United States
May 2016 - Jun 2018
Nov 2017

92000 mi

US $800
engine coolant replaced, radiator hoses replaced, thermostat replaced. thermostat had failed. 
Jun 2018

97000 mi

US $15
Radio antenna had rusted through and broken off. Replaced antenna. 
Ford Fusion in Pennsylvania, United States
Oct 2010 - Dec 2017
May 2011

27400 mi
Drivers side front seat, left side upright cushion side bolster disintegrated at seam, was replaced. 
Nov 2014

41300 mi

US $900
Noise corresponding to road speed. Some sort of shaft bearing was bad. Also replace alternator, thought that was problem. 
Jul 2016

52200 mi

US $175
Front and rear sway bar end links worn out causing a rattle going over uneven surfaces. Rattle from both rear calipers. Both rear calipers were loose. Replaced mounting hardware and remounted calipers. 
Mar 2017

58000 mi

US $800
Replaced front rotors for 2nd time, front brake pads and 4 new tires. 
Jun 2017

60000 mi

US $150
Had to replace rear caliper hardware again. Had to reposition the the left front strut spring sadddle rubber on bottom, slid out of position. 
Ford Fusion in Wisconsin, United States
May 2013 - Jul 2022
May 2017

116000 mi

US $50
Thermostat replaced. It was causing a check engine light. 
Feb 2022

167000 mi

US $350
CV axle boot leaking. CV axle and hub bearing were rusted together. Replaced CV axle and Steering Knuckle. Also, replaced worn Tie Rod End. 
Ford Fusion in British Columbia, Canada
Mar 2008 - Oct 2015
Oct 2008

4960 mi
Driver's seat makes internal rubbing sound when seatback pressed against on right side. Shop determined in-seat airbag assembly rubbing, could not resolve with standard procedures. Waiting for reply from manufacturer. 
Dec 2008

5580 mi
Cracked internal seat frame replaced. Problem reduced but not eliminated. Continue work on seat. Shop damaged B-pillar cover when removing seat. New appointment in January to replace pillar cover. 
Jan 2009

6820 mi
Dealer tried to fix seat once again and failed to do so. Ordered new foam seat core - the last original part of the seatback. Did not replace B-pillar cover as seat is expected to be removed again. Replacement of foam core of seatback finally solved the original problem. 
Feb 2011

27280 mi
Replaced noisy (ticking) HVAC blower fan. Driver's side external window trim peeling away at top of window. 
Ford Fusion in New York, United States
Jul 2016 - Apr 2017
Sep 2016

87000 mi

US $900
Rear brake replacement 
Ford Fusion in Pennsylvania, United States
Aug 2012 - Dec 2017
Oct 2016

135500 mi

US $800
Braking ability diminished, ABS hydraulic and control module replaced. 
Ford Fusion in British Columbia, Canada
Aug 2009 - Jun 2018
Jun 2012

58900 mi
replace crankcase seal & coolant pump. 
Feb 2013

63840 mi

C $50
replace headlight. 
Jun 2014

71300 mi

C $400
replace thermostat 
Jun 2017

92380 mi

C $170
replace tire pressure sensor 
Jul 2017

92380 mi

C $420
Power window switch repair. 
Oct 2017

94240 mi

C $400
Back brakes 
Ford Fusion in Ohio, United States
Jul 2008 - Jul 2018
Mar 2014

54000 mi

US $604
All new brake pads & rotors, balky (sticking) LR caliper freed up. Even 3,000 miles later, car stops like brand new. Gas mileage went up 2 mpg city with LR caliper fixed. Corroded spot fixed on a wheel lip causing a tire leak at the bead. 
Jan 2015

46300 mi

US $1989
In mid-Nov.'14 my brake pedal nearly went to the floor as the ABS kicked in. It didn't recover until the next day, then it was fine for 6 weeks. On 1-3-15 it happened again & stayed that way. Dealer replaced master cylinder & HCU. 
Dec 2015

70000 mi

US $461
Left-rear brake caliper had seized, causing those pads to drag & make the whole assembly hot. A garage had freed it up in Spring 2014 but it obviously only lasted a year-and-a-half. A local Ford dealer replaced the caliper this time. Noticed an oil burning smell inside the car when not in motion, the engine warmed up & running. No visible smoke. Dealer replaced valve cover gasket & cleaned the engine. 
Feb 2017

80000 mi

US $697
Engine light came on, I checked it & it read PO128 : a bad cooling thermostat. Car had been running cool so it was obviously stuck open. Garage changed it for $199.56 Front end squeak while turning at low speeds. Garage said tie-rod ends were bad & could be the problem, but said it''s usually ball joints even though mine were in good shape. Tie-rod ends replaced at $148.04 *note* ...The front end squeak never went away and I suspected my ball joints were very dry inside. In March I bought and used a grease needle. A ten-minute job and the car's front end is very quiet now :) 
Jul 2017

82083 mi

US $694
Replaced all brake rotors and pads plus two calipers Recharged A/C system 
Mar 2018

88000 mi

US $120
Power door lock actuator for the front passenger door failed. Bought a new one for $120 and replaced it myself. 
Jul 2018

88500 mi

US $264
Had a fluid drip - not engine coolant - under the radiator. A local repair shop found the transmission lines going to the cooler built into the radiator were leaking and replaced them. 
Ford Fusion in Wisconsin, United States
Jun 2012 - Sep 2016
Aug 2013

74400 mi

US $45
The driver door handle cracked at approximately 74,000 miles and was replaced shortly after. Very simple D.I.Y. job in my opinion. 
Mar 2014

82000 mi

US $215
Replaced valve cover seals to stop minor oil leak. Replace both tie-rod ends 
Mar 2016

107000 mi

US $330
Parking brake sticking on rear passenger wheel. Cleaned hardware and replaced rotors and pads. Problem solved. 
Ford Fusion in California, United States
Apr 2011 - Dec 2016
Nov 2013

45600 mi

US $100
Driver interior door handle broke, apparently a some what common problem. Bought a replacement off amazon and fixed myself 
Ford Fusion in Minnesota, United States
Sep 2008 - Mar 2016
Jun 2015

93000 mi

US $145
Replace leaky valve cover gasket. 
Jan 2016

83800 mi

US $120
intake manifold gasket 
Ford Fusion in Massachusetts, United States
Apr 2008 - Mar 2012
May 2009

12000 mi
Sun Roof retraction bar snapped, causing roof to twist and remain in up-right position. Entire unit needed replacement. 
Jul 2011

36300 mi
Sunroof failure 

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2007 Ford Fusion

Engine not specified

Ford Fusion in Missouri, United States
Nov 2016 - Nov 2016
Nov 2016

US $300
Abnormal ticking. Inside valve train system. Undiagnosed. 

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2007 Ford Fusion 4dr Sedan

221-horsepower 3.0L V6 6-speed automatic FWD

Ford Fusion in Wisconsin, United States
Oct 2012 - Mar 2014
Mar 2014

80000 mi

US $250
Drivers side front lower control arm replaced due to noisy bushing. 
Ford Fusion in West Virginia, United States
Mar 2015 - Jun 2016
Jun 2015

139000 mi

US $850
Had to have the valve body replaced in the transmission 
May 2016

156400 mi

US $203
Felt as if you had taken your foot off of the throttle 
Ford Fusion in Illinois, United States
Mar 2010 - Jul 2018
Nov 2010

43000 mi
driver side heated seat stopped working. control does light up for about 1/2 second but then shuts off. 
Jul 2012

64700 mi

US $125
Airbag light came on and stayed on. Electrical system acting "funny". Turns out the battery failed to hold a charge and once it was replaced the airbag light stayed off and things seem normmal again. 
Apr 2015

99800 mi

US $75
Replaced caliper carriers, front, both. Caliper pins frozen and no longer allowed calipers to move back and forth. 
Feb 2016

113000 mi

US $200
replace (1) oxygen sensor replace sensor in dashboard that was preventing the AC compressor from running replace leaking transmission cooler lines that run to the radiator, Slow leak. Showed a red spot under that car when parked overnight. 
Jun 2016

118000 mi

US $1000
Replace both tie rod ends. Steering wonky. replace sway bar links - front. Making noise Replace both rear calipers. Brakes were repaired recently but calipers were problematic and should have been done earlier. 
Oct 2016

122000 mi

US $120
airbag light comes on and stays on when starting engine. engine cranking slow. Needed a jump once because battery died on a short trip. Replaced battery and all is well again. No airbag light with new battery. 
Dec 2017

151000 mi
Replaced flex joint. 
Ford Fusion in Arizona, United States
Sep 2006 - Mar 2010
Aug 2007

13000 mi
The air conditioning fan speed is less than the amount specified by the user, and it flutters up and down in speed several times per second (never reaching full speed). The front right window makes a crackling noise (like crumpling paper) whenever it is moved to the closed position. Moonroof occasionally makes gear grinding noise when opening/closing. Could not reproduce problem during this trip. 
Sep 2007

14000 mi
The air conditioning fan speed is less than the amount specified by the user, and it flutters up and down in speed several times per second (never reaching full speed). The front right window makes a crackling noise (like crumpling paper) whenever it is moved to the closed position. I felt that the air conditioning fan speed was still reduced, even after the repair from the previous week. Dealership held car overnight, then compared its air flow to another similar car and decided that air flow level was fine. 
Ford Fusion in Tennessee, United States
May 2009 - Aug 2012
Jun 2009

143000 mi
Transmission replacement. 
Jul 2009

148000 mi
Power window motor, passenger side. 
Sep 2009

159000 mi
Fuel pump, car died in the middle of nowhere, outside of cell reception. Idler pulley and serpentine belt. 
Oct 2009

170000 mi
Water pump. 
Nov 2009

173500 mi
Linkage connecting driver's door handle to release mechanism snapped. 
Dec 2009

175000 mi
Window regulator, driver's door. Radio replaced due to screen burning out. 
Jan 2010

180000 mi
Transmission linkage repaired--would not shift out of drive.  
Feb 2010

186000 mi
Wheel bearings, front. 
Apr 2010

197000 mi
Wheel bearings, rear. Power steering pump and pressure hose. 
Jun 2010

206000 mi
Power Steering pressure switch failed. 
Sep 2010

227000 mi
Power seat motor failed. Replaced with junkyard part. LCD display quit working on radio about 6 months ago. Trip computer not working correctly. Resets at random. Car not worth cost of repair. 
Oct 2010

235000 mi
Water Pump failed. 
Apr 2011

270000 mi

US $12
Both front marker light sockets melted. Replaced with junkyard parts. Both front marker light sockets melted. Replaced with junkyard parts. 
May 2011

282000 mi

US $381
Driver's side rear brake caliper replaced. Brake pads replaced same visit. Driver's side rear brake caliper replaced. Brake pads replaced same visit. 
Aug 2011

288700 mi

US $101
Heater hose T-junction cracked. Heater hoses/coolant replaced during repair as well. 
Jan 2012

257500 mi

US $117
Positive battery cable separated and started arcing to the battery and nearby metallic components. 
Feb 2012

293100 mi

US $10
Headliner separated and began sagging in the rear of the car. Repaired with a hot glue gun. 
Jun 2012

296000 mi
Compressor and blower motor failed. Cost of repair exceeded vehicle's value. 
Ford Fusion in Ohio, United States
May 2011 - Jun 2011
Jun 2011

109000 mi

US $750
sensor for air conditioning needed replaced. Cost $100 to evaluate. Part was $18. Entire dashboard had to be removed to replace sensor which is known to short out. 
Ford Fusion in South Dakota, United States
Jan 2015 - Jun 2022
Oct 2021

216000 mi

US $50
Leak from power steering pump pressure switch 
Ford Fusion in Florida, United States
Jun 2013 - Jun 2014
Jun 2013

88000 mi

US $2700
ECU burned out, leaving all 6 coils open, melting each one. Had to replace ECU and all 6 coils. 
Ford Fusion in Kansas, United States
Aug 2009 - Jul 2018
Jan 2013

65000 mi

US $65
Broken interior door handle. 
May 2014

85000 mi

US $753
Replaced front shocks trying to eliminate a suspension noise. Noise still present after shock replacement so greased left ball joints as best as possible (since there are no zerks) and noise went away after about a week. 
Jun 2015

96000 mi

US $200
Replaced control arms to resolve ball joint creaking noise issue 
Ford Fusion in Florida, United States
Mar 2015 - Jul 2018
Dec 2015

135000 mi

US $70
Leak from plastic portion of upper radiator hose. Replaced hose. Also replaced coolant as service was due soon. 
Jan 2016

US $100
rear shocks worn out (rear end very bouncy whenever even light load present), replaced shocks 
Aug 2016

143000 mi

US $263
serpentine belt failed. replaced main serpentine belt, both idlers, and tensioner. 
Ford Fusion in Michigan, United States
Jul 2011 - May 2021
Apr 2017

134000 mi

US $746
Squeaking when braking. Brakes and rotors previously replaced. On this repair, replaced front control arms and ball joints and front sway bar links. Leaking under front of car. Transmission Oil Cooler Line had rusted through and was replaced. 
Ford Fusion in Ontario, Canada
Dec 2006 - Nov 2014
Jan 2009

44640 mi

C $180
Service engine light, with hesitation an acceleration. 
Nov 2009

71300 mi
Heated drivers seat not working  
Jul 2010

76880 mi

C $400
Key stuck in ignition T.S.B. Drivers side heated seat not working 
Nov 2014

169880 mi

C $450
hesitates on accelleration 
Ford Fusion in British Columbia, Canada
Feb 2009 - Apr 2011
Nov 2009

27900 mi
Vibration or buzzing noise coming from the engine compartment or instrument. The symptom and repair was describe in TSB 07-17-5. Vibration or buzzing noise coming from the engine compartment or instrument. The symptom and repair was describe in TSB 07-17-5. 
Ford Fusion in California, United States
Oct 2008 - Dec 2013
Jul 2013

118700 mi

US $100
Tie rod bushing and axle boot ripped. Probably caused because car has been lowered for almost 100k miles 
Ford Fusion in California, United States
May 2008 - Sep 2014
Jan 2008

7000 mi
TSB reported repair for Audiophile rear speaker pop when brake pedal is applied. New ground for rear speakers was connected and no problems since. 
Mar 2013

64000 mi

US $45
Inside drivers door handle broken. 
Feb 2014

77900 mi

US $300
Replaced rear shocks because they were blown. They were worn out a little prematurely because the car is slightly lowered. 
Aug 2014

86000 mi

US $70
Replaced serpentine belt. 
Ford Fusion in Michigan, United States
Feb 2014 - Jun 2018
Aug 2015

98600 mi

US $1200
The module in the instrument cluster broken in order to get the panic button to the key fob to work had to replace cluster. 
Mar 2016

104000 mi

US $95
Radio display was not working needed soldering Dealership wanted to replace radio for $600 including labor. 
Nov 2016

110000 mi

US $175
Door lock front right door was not locking replace interior mechanism and handle and lock. 
Apr 2017

115000 mi

US $140
Brake Switch Transmission would not shift 
Dec 2017

122000 mi

US $145
Low oil pressure light came on Oil leak was fixed. 
Jun 2018

128000 mi

US $625
Right Rear Sway Bar and Right Front Tie Rod also had some door dent bumped out and rear seat work done patch job 
Ford Fusion in Massachusetts, United States
Feb 2010 - Mar 2013
Jul 2012

111700 mi

US $700
condensation drains for moon roof were clogged with dust and tree pollin. 
Feb 2013

119000 mi

US $800
Full brake rebuild - new pads, rotors and replaced all four calipers with rebuilt units because the OE calipers were "sticky" from accumulated corrosion. 

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2007 Ford Fusion 4dr Sedan

221-horsepower 3.0L V6 6-speed automatic AWD

Ford Fusion in Alberta, Canada
Dec 2009 - Sep 2015
Jan 2010

18600 mi

C $200
car 2x would not start 
Jun 2010

19220 mi

C $480
electrical problem, would not start sulfur smelle 
Jul 2013

42160 mi

C $500
Unintended acceleration. The dealer could find no problems. Electrical -running lights wouldn't turn off, locks wouldn't work. 
Mar 2014

47120 mi

C $1600
Replace wheel bearings front and rear. 
Ford Fusion in New York, United States
Nov 2009 - Mar 2016
Feb 2011

100500 mi

US $600
Light noise while car was in motion got much louder - carrier bearing on rear driveshaft had failed due to an imbalanced driveshaft (TSB issued but wasn't fixed by prev. owner). Repair was to replace entire driveshaft assembly. 
Nov 2011

118500 mi

US $230
Squeaking and uneven tire wear caused by worn out struts. Replaced front struts and rear shocks. 
Mar 2013

140000 mi

US $1100
Failed transfer case was causing loud grinding noise. Needed replacement. 
Mar 2016

166000 mi

US $200
Right front wheel bearing 
Ford Fusion in Michigan, United States
Aug 2008 - Oct 2010
Feb 2009

31000 mi
A bearing went out in right rear axle. 
Ford Fusion in Saskatchewan, Canada
Aug 2007 - Sep 2010
Jun 2008

13640 mi
A/C stinks, dealer tried fixing 3 times, still stinks. Probably won't buy another Ford, after always owning them. 
Ford Fusion in New Brunswick, Canada
Apr 2013 - Jun 2018
May 2013

101360 mi
AWD car, half shaft joint went, had to replace shaft. 
Sep 2013

102920 mi

C $25
Evaporator tray sensor fried, had to replace. Cheap part, but have to remove dash to access. 
Sep 2014

109740 mi

C $200
Ball joint went, replaced entire control arm as it was easier. 
Apr 2018

148800 mi

C $500
Brakes all around Front sway bar links replaced Rear shocks replaced 
Ford Fusion in Ontario, Canada
Oct 2013 - Sep 2017
Feb 2017

104160 mi
Car had become a piece of rusty junk with a failed transfer box. It was on it's way to the junkyard anyway, and I was able to help by bringing a large tree on it. Finished up looking like an El Camino. Failed transfer box. 
Ford Fusion in Ontario, Canada
Apr 2010 - Sep 2013
May 2010

64480 mi

C $1400
This car has been a disaster since the day i got. shaft in transfer case replaced, both front half axle shafts, balljoint, hanger bearings x 2, and 1 front wheel bearing. This is a car I have only owned since dec of 2008 not impressed ford 
Dec 2012

93620 mi

C $3900
there is a steel shaft that transfers torque with fords AWD system. this part has now been replaced # times approx every 50000km 
Ford Fusion in Ontario, Canada
Dec 2010 - Jun 2018
Oct 2014

75940 mi
muffler pipe welded back on; oil change 
Ford Fusion in Pennsylvania, United States
Mar 2015 - Dec 2017
May 2015

67900 mi

US $250
Left rear caliper sticking. Replaced along with wear items (pads and rotors). 
Ford Fusion in Idaho, United States
Feb 2007 - Mar 2010
Dec 2007

4000 mi
Car seems to hesitate when accelerating there have been TSB's for this in the past but for my particular car (2007 awd v6) one was not found and I was told all fusions do this. Also took it in for a squeeky passenger seat which they did do the TSB repair 
Ford Fusion in North Carolina, United States
Mar 2007 - Mar 2011
Jun 2009

50000 mi
Coudy transmission fluid. Occassional harsh shift. Per Ford TSB internal transmission component changed and PCM reprogrammed. Car was driving OK when dropped off, but the transmission fluid was very dirty. 
Ford Fusion in Ontario, Canada
Nov 2010 - Jun 2013
Apr 2013

79440 mi

C $102
Battery died'stoped holding its charge 
Ford Fusion in New York, United States
Apr 2007 - Mar 2010
May 2007

2000 mi
Squeaky pass. seat when someone is sitting in it and on left turns. 
Aug 2007

3000 mi
Seat was repaired 3 times by dealer they used fords tsb finally the squeak is gone.for how long i do not know.  
Ford Fusion in Maryland, United States
Nov 2006 - Mar 2010
Feb 2007

2000 mi
Terrible in-city gas mileage, 13 mpg 

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2007 Ford Fusion 4dr Sedan

160-horsepower 2.3L I4 5-speed manual FWD

Ford Fusion in Quebec, Canada
Aug 2007 - Aug 2011
Nov 2007

3100 mi
trimming around the door was loose 
Feb 2008

6200 mi
Prob is fixed. 
Jun 2008

11160 mi
Rear doors are hard to close, I have to reopen it after a unsuccesful close a lot more often than any other car I ever used, they changed a part and tweaked the other door, it's still the same, they can't do anything more. The car in show room is the same 
Jan 2009

17360 mi
Thermostat stopped working. 
Ford Fusion in Michigan, United States
Sep 2015 - Dec 2017
Dec 2015

111000 mi

US $350
Frozen parking brake cable. Needed replacement. 
Sep 2016

122000 mi

US $500
rear upper control arm struts and shocks 
Jul 2017

133000 mi

US $100
brake rotors, pads,  park brake adjustment. 
Ford Fusion in Nebraska, United States
Oct 2006 - Jul 2013
Sep 2009

29000 mi
Idle 2500-3500 RPM after warm up. Shut off and restarted engine, same symptoms. Called dealer, no idea. Went back out, started car, now worked perfectly. Has not recurred in 3000 miles. 
Jun 2013

65000 mi

US $300
Left axle shaft (that turned out to not be the problem) and left front wheel bearing. 
Ford Fusion in Michigan, United States
May 2010 - Mar 2017
Mar 2012

71000 mi

US $62
DTC for "engine warmup time exceeds threshold" set, temp gauge reads low. Replaced thermostat. 
Sep 2012

79000 mi

US $80
Manual trans wouldn't go into gear. Trans fluid change resolved issue 
Apr 2014

103700 mi

US $260
Right front wheel bearing replaced 
Dec 2015

129000 mi

US $60
Replaced cylinder cover gasket. Did plugs while i was at it. 
Ford Fusion in Ontario, Canada
May 2010 - Sep 2017
Jan 2011

37200 mi

C $140
Difficulty shifting. The problem is mostly experienced when the car is cold and when shifting into 2nd (this is a manual transmission). 
Jun 2014

55180 mi

C $340
There were clunks when entering driveways etc. Engine light came on. Thermostat was replaced. Issue resolved. It had been running cool. 
Apr 2016

61380 mi
Speed sensor has failed consequently the speedometer and odometer are not working. Also, the engine light is on (assumed to be related since there are no other issues). It will take 2 months to get the part due to high demand. 
Sep 2016

61380 mi

C $420
Speed sensor failed in April but part didn't arrive until Sept. Part was $280 and installation was $140. No changed in odometer due to odometer not working. 
Dec 2016

61380 mi

C $365
Driver side rear caliper was sticking 
Apr 2017

63860 mi

C $2400
I was hoping to donate the car to a missionary returning on furlough. I took the car in to get safetied and both rocker panels are rusted out. It will cost about $1200 CDN per side to pass the safety. Passing the safety is a requirement for transferring ownership of a vehicle in Canada if the buyer intends to license the car for use on the road. 
Ford Fusion in Michigan, United States
Apr 2007 - Jun 2015
Feb 2008

10000 mi
Chirp through rear speakers when the brakes were applied. A known problem with the premium sound system. Repaired using instructions from TSB. 
Sep 2014

115000 mi

US $477
Replaced thermostat after obdII light issued code P028 (Engine fails to reach operating temperature in required time). 

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2007 Ford Fusion 4dr Sedan

160-horsepower 2.3L I4 5-speed automatic FWD

Ford Fusion in Missouri, United States
Jan 2009 - Jan 2019
Jun 2012

91000 mi

US $100
Replaced thermostat under Ford ESP warranty. 
Ford Fusion in Texas, United States
Nov 2014 - Mar 2016
Mar 2016

57000 mi

US $281
Passenger CV axle boot torn 
Ford Fusion in New Jersey, United States
Feb 2010 - Aug 2014
Jun 2010

30000 mi

US $810
Steering pump had to be replaced, making strange sounds. 
Ford Fusion in California, United States
Jan 2015 - Mar 2018
Dec 2015

132000 mi

US $50
Replaced belt tensioner. 
Ford Fusion in Ontario, Canada
Oct 2007 - Apr 2013
Oct 2012

93200 mi

C $600
accessory drive broken - replaced 
Ford Fusion in Michigan, United States
- Jul 2010
Jul 2010

48000 mi

US $95
Replaced Belt Tensioner and Serpentine Belt. Car was producing a loud high pitched chirping sound when started up and the engine was cold.  
Ford Fusion in Pennsylvania, United States
Aug 2008 - Jun 2013
Oct 2008

34000 mi
Drivers seat cushion material developed crack in material. Dealership inpected and immediately ordered/replaced with new seat cover. Warranty repair. 
Ford Fusion in Utah, United States
Nov 2011 - Jun 2022
Dec 2011

46000 mi

US $33
Heater was always producing cool air. Onboard computer reported P138 coolant under temperature code (i.e. check engine light came on and that was the code it reported). Replaced thermostat. 
Jun 2012

52000 mi

US $15
Received code 491 about secondary air pump failing. Checked hoses for leaks but were fine. Replaced 50A relay to the secondary air pump and problem solved. 
Mar 2013

59000 mi

US $50
Replaced downstream oxygen sensor after receiving code P420 Catalyst system efficiency below threshhold 
Jun 2013

62000 mi

US $75
Engine diagnostic indicated I needed to replace a sensor in the transmission; a Ford Tech said I should just flush the transmission fluid and replace the filter. Replaced the transmission fluid and filter. 
Apr 2014

67000 mi

US $180
Had recurring engine code P0772 shift solenoid E stuck on. Ford mechanic said transmission fluid flush usually solved problem; not so. I replaced the E solenoid, did another fluid flush and replaced transmission filter. 
Mar 2015

78000 mi

US $10
Code P0491 and P0410 secondary air injection system. Not enough air was flowing from secondary air pump; pump is working but air filter was really dirty. Replaced it and hoping for the best. 
Jun 2016

83000 mi

US $20
Replaced the driver side door handle since I was no longer able to open the door from the inside of the car. 
Mar 2017

89000 mi
One of the brake pads was rattling on the rotor. Removed the brake pad and sanded it down so it was even then reinstalled. 
Sep 2017

94000 mi

US $75
Transmission fluid flush and replaced downstream oxygen sensor to correct code p0410 
Mar 2018

95500 mi

US $100
Replaced the rear brake calipers, rotors, and brake pads. Replaced battery 
Ford Fusion in New York, United States
Oct 2008 - Mar 2012
Dec 2008

31414 mi
Fuel Cap Sensor light stuck on. Dealer replaced Cannister Vent Solenoid Assembly at no charge under bumper to bumper warranty. 
Sep 2011

67000 mi

US $40
Light assembly illuminating the rear license plate died. replaced -- cost under $40. 
Mar 2012

70000 mi

US $384
Serpentine belt and belt drive pulley were squeaking. Both items were replaced. Heat shield was making a rattling noise from under the car while traveling at highway speeds. There is a TSB from Ford on this issue. Heat shield was re-secured. 
Ford Fusion in Michigan, United States
Dec 2008 - Jun 2011
Nov 2009

34000 mi
Been to dealer once regarding rattling drivers door panel. They changed the speaker and put foam tape on the door panel edges, and noise hasn't returned. Took approximately 1-2 hours. 
Ford Fusion in Minnesota, United States
Apr 2009 - Apr 2012
Oct 2009

28000 mi
replaced hood latch. hood latch popped up to safety latch twice while driving. Dealer tried to fix but ultimately had to replace. 
Dec 2009

29000 mi
power door lock assembly in front passneger door stopped working,  
Ford Fusion in Washington, United States
Feb 2009 - Jan 2016
Feb 2014

114000 mi

US $320
Thermostat had been stuck open for a few months. Also serpentine belt squeaking. Replaced thermostat, belt, and tensioner pulley. 
Sep 2014

126000 mi

US $120
Engine started knocking a couple months ago. Finally threw a rod. Replaced entire engine. CV boots have been cracked for about 30k miles. Finally replaced them. They were NOT making any noise. 
Jan 2016

76000 mi
Blew second engine. Vehicle sitting until summer to replace it again. 
Ford Fusion in Brazil
Nov 2008 - Apr 2010
Mar 2009

6820 mi
Suspension sounds wrong. 
Jun 2009

6820 mi
Motor mount. 
Ford Fusion in Tennessee, United States
Dec 2014 - Nov 2018
Jun 2015

98000 mi

US $1200
Idler pulley bolt failure Tie rods replaced 
Jan 2016

103000 mi

US $500
Second idler pulley bolt failure Axle boot shredded by serpentine belt during previous idler pulley failure. Axle replaced. 
Jun 2018

136000 mi

US $1000
An intake manifold runner control had to be replaced. A servo motor burned out. Both front axles were replaced to address vibration under acceleration Warped rotors. Brake rotors replaced. 
Ford Fusion in New Jersey, United States
Jul 2007 - Jan 2012
Jun 2007

US $22000
At 17,500 miles the check engine and wrench light came on. Dealer replaced throttle body, accelerator pedal sensor, and needed additional help from Ford Techline to return the car to normal operation. 
Aug 2008

17000 mi
PCM failed. Needed to be replaced along with throttle body and throttle pedal sensor. 
Aug 2010

48000 mi
Check engine light. P0128 code. Reset code. 
Jun 2011

66000 mi

US $150
DTC Code P0128 - thermostat stuck open. Replaced t-stat 
Ford Fusion in Indiana, United States
Apr 2007 - Apr 2012
Jul 2008

19000 mi
Fan cycled on/off at high speed with AC running. Found TSB and replaced defective fan. Wiper blade would not clean left side of window. Dealer apparently adjusted wiper blade now works well. Door wind noise. Dealer adjusted door seal. Transmission abruptly downshifts at time. Dealer could not find anything wrong. 
Ford Fusion in Texas, United States
May 2014 - Jun 2014
Jun 2014

89000 mi

US $500
coil on plug 
Ford Fusion in New York, United States
Feb 2010 - Oct 2012
Dec 2010

30000 mi
Check engine came on, later took car to dealer, they discovered that thermostat is bad. Replaced at N/C under extended warranty. 
Ford Fusion in Alabama, United States
Jun 2009 - Sep 2015
Apr 2015

115300 mi

US $60
Cooling System--Replaced thermostat 
Ford Fusion in North Carolina, United States
Oct 2007 - Jun 2010
Mar 2009

33000 mi
 
Ford Fusion in Michigan, United States
Nov 2010 - Aug 2014
Mar 2011

97000 mi

US $58
Mechanic noticed issue. Dealer replaced control arm. 
Sep 2011

108000 mi

US $624
Check engine light was on. Dealer diagnosed the problem as thermostat failure and MAP sensor. Replaced thermostat and cleaned MAP sensor. 
Ford Fusion in New York, United States
Aug 2007 - Jan 2014
Oct 2007

17000 mi
Popping noise coming from speakers whenever brake pedal was pressed. TSB 07-13-1. Successfully repaired. 
Jul 2009

62000 mi
Shifting sensor malfunctioned 
Sep 2010

119000 mi

US $770
Front right control arms wore out and needed to be replaced. 
Nov 2010

128200 mi

US $770
Front left control arms wore out and needed to be replaced. 
Feb 2013

184700 mi

US $850
Throttle control needed to be replaced. 
Jul 2013

193700 mi

US $920
Oil pan needed replacing (wore out after 193K miles) 
Dec 2013

200000 mi

US $633
Secondary air pump had to be replaced Secondary air injection pump diverter valve needed to be replaced. 
Ford Fusion in Michigan, United States
Aug 2010 - Apr 2012
Aug 2011

160000 mi

US $350
window regulator 
Apr 2012

187000 mi

US $200
thermostat replaced 
Ford Fusion in Maryland, United States
Nov 2010 - Apr 2011
Dec 2010

67000 mi

US $176
Engine would not reach proper operating temp. Replaced thermostat. 
Ford Fusion in Virginia, United States
Oct 2011 - Jul 2013
Nov 2011

58000 mi
Replaced #3 coil pack. 
Ford Fusion in Texas, United States
Dec 2014 - Jun 2018
Feb 2015

76900 mi

US $75
Failed thermostat 
Jun 2017

87000 mi

US $500
Engine Mounts Failed and Replaced Transmission mount failed and replaced 
Ford Fusion in Illinois, United States
Jun 2015 - Jun 2022
Jun 2016

65000 mi

US $75
Thermostat 
Jul 2018

73000 mi

US $759
Evaporations fuel systems Transmission cooling lines 
Aug 2018

74000 mi

US $850
Valve cover gaskets 
Sep 2021

92000 mi

US $150
replace [brakes] 
Ford Fusion in New York, United States
Oct 2007 - Jun 2011
Mar 2009

47000 mi
I had rust under the hood lip, trunk lip and drivers side rear door. 
Ford Fusion in New Hampshire, United States
Jul 2010 - Jun 2015
Aug 2010

41200 mi
timing belt replacement under warranty, brand new goodyear tire inner belt shifted led to steering wheel misalignment, replaced under Goodyear warranty. All performed in Ford dealership 
Nov 2010

46800 mi
Clicking or squeal noise when start up. Noise gone after 15~30min. Detected problem 4 months ago. Dealer replaced a belt. Noise persisted. This week, dealer identified the tensioner was the problem. Replaced tensioner. Noise is gone. 
Ford Fusion in Indiana, United States
Sep 2010 - Jun 2014
Feb 2013

63700 mi

US $65
Inside door handle mechanism failed, purchased repair part at Ford dealer. 
May 2014

84000 mi

US $250
Check engine light staying on. Analyst said the engine temp dropped after driving. Thermostat replacement seems to have cleared the error. 
Ford Fusion in Michigan, United States
Jul 2014 - Jul 2016
Oct 2014

91000 mi

US $300
Received P0128 Code for Coolant Temperature Low. Took to shop and replaced Thermostat. Very common issue on 2.3L I4 Ford Fusions for this model year. 
Aug 2015

102800 mi

US $10
Replaced Slide Pin Bushings on Rear Caliper slide pins due to swelling causing excessive brake drag. 
Jul 2016

115000 mi

US $400
Noticed a fluid leak and upon further inspection discovered Transmission Oil Cooler line developed a leak where the rubber hose from the transmission connects to the steel tubing that goes to the transmission cooler on the radiator. 

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2006 Ford Fusion

Engine not specified

Ford Fusion in Mississippi, United States
Jul 2007 - Mar 2010
Aug 2007

10000 mi
Driver interior door handle was starting to "bubble" in appearance. Dealer ordered new handle and will call when handle arrives. 

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2006 Ford Fusion 4dr Sedan

221-horsepower 3.0L V6 6-speed automatic FWD

Ford Fusion in Mississippi, United States
Sep 2006 - Sep 2013
Jul 2006

3000 mi
re-torqued the top end. 
Feb 2007

12000 mi
changed a swith in the AC 
Jun 2007

20000 mi
Changed side curtain air bag because it was seperating from the seat. 
Sep 2008

48982 mi
Changed the gear shifter after the key became stuck in the ignition. 
Dec 2009

90000 mi

US $100
changed side curtain airbag a second time.  
May 2013

166400 mi

US $3000
Computer went out and caused 3 coils to go out. 
Ford Fusion in Connecticut, United States
Jan 2006 - May 2023
Sep 2006

1000 mi
Computer reflash for transmission shifting issues. 
Jun 2008

5000 mi
Reflashed electronic temperature control to change the operation of the temp up and down buttons. Used to scroll when you hit the button. Now you have to hit it one time for each degree of change. 
Ford Fusion in New York, United States
May 2006 - Jun 2015
Jul 2014

123000 mi

US $40
license plate light fixture, state inspection item. 
Ford Fusion in Ontario, Canada
Jun 2011 - Mar 2018
Jul 2011

68820 mi

C $80
Check battery light randomly illuminated/went out twice while car was being driven with no accessories running. Dealer reported no codes, load and voltage tests OK, visual inspection of wiring OK. Door latch not engaging properly on front right door, dealer had previously adjusted. Door closed but did not sit completely flush with body and door handle had extremely "light" touch. Some noise at highway speeds. Re-adjusted, OK. 
Jun 2012

79980 mi

C $150
Spring in FL door lock mechanism broke, cracking inside door handle and dislodging entire assembly. Door would open/close, but not lock. 
Nov 2012

86420 mi
Power steering fluid low with no obvious sign of leak. Fluid topped up and will be re-checked at the next interval, including dye injection if levels are low again. 
Apr 2013

91860 mi
LF amber light does not light when activated for turn signal. No fast blink/error message and mechanic confirmed light is not reaching socket on blink. Other lights unaffected. Possible 'control unit' malfunction. 
Jun 2014

104160 mi

C $300
Transmission lines replaced (leaking fluid). 
Jan 2015

90920 mi

C $100
Ford OE replacement battery low in 2 cells and discharged after approx 100k km / exactly 5 years. Replaced with Costco house brand, no issues. Orig battery wouldn't jump, hold a charge. 
Apr 2017

110980 mi

C $550
Front left turn signal inoperative. Replaced smart junction box from wrecker, same year and trim. Fault with instrument cluster caused Ford passive anti-theft system to lock up and required a battery cable to be pulled for the car to restart. Problem also caused erratic gauge and MIL light behaviour until the car warmed up. 
Ford Fusion in Ohio, United States
May 2012 - Sep 2015
Sep 2012

97000 mi
Gasket came off of sunroof glass due to rust in the gasket spine. Ford offers no spare part -- the entire glass must be replaced. 
Feb 2013

101200 mi

US $60
Driver's door handle broke and trapped me inside. From the internet, this is a common problem with a badly designed handle mechanism. I bought a new handle from the dealer and installed it in an hour. Door inside is beautifully engineere 
Nov 2014

134000 mi

US $400
Trans cooler lines rusted through and were leaking 
Sep 2015

137000 mi

US $250
Window regulator fail 
Ford Fusion in Saskatchewan, Canada
Jan 2007 - Apr 2015
Mar 2014

116560 mi

C $2600
Overheated ignition coils, required computer replacement as per TSB. 
Ford Fusion in Connecticut, United States
Sep 2006 - Sep 2012
Nov 2006

5000 mi
TSB for throttle response and transmission shifting issues. TSB for rattle on fire wall between 30 and 40 MPH. Rattle still present. 
Feb 2007

8000 mi
bumper adhesive let go on top of rear bumper 2 days after i bought the car 
Apr 2008

25000 mi
In for rattle in the rear of the car and previous TSB not done correctly (rattle on firewall). Blower motor clicking. Rattle fixed, TSB redone. Blower motor replaced. 
Nov 2008

34000 mi
Floor mat worn, dealer wouldnt replace it. Called Ford customer care, Ford required dealer to replace it. Still pending parts. Driver's seat torn, ordered new seat cover. Replaced torn seat cover. IMPROPERY INSTALLED. Had upholstry shop fix. Need to replace trim broken in the process. Do not plan to have dealer do next repair. Floor mats still not in. 
Aug 2009

44000 mi
CD player stopped working again. seat torn fixed 
Sep 2009

46000 mi
Previous stereo replacement defective. Replaced with a new stereo which has since stopped working :( Update: turns out they only had to reprogram the ACM, which they failed to do in August. 
Ford Fusion in Oklahoma, United States
Mar 2016 - Jul 2016
Jul 2016

182000 mi

US $480
Resistor connector melted which caused blower motor to not run. 
Ford Fusion in Puerto Rico
- Dec 2006
Dec 2006

1000 mi
Took the car to the dealership for two TSB's: Front door rattle (passenger side) and front end clunk (suspension noise in right front side). No other problems until now. 
Ford Fusion in Ontario, Canada
Jul 2016 - Jul 2017
Jul 2017

97340 mi

C $530
Damaged tie rod. Also need to replace brake disks. 
Ford Fusion in California, United States
Apr 2015 - Jan 2017
Jul 2015

92000 mi

US $1100
Replace tires, struts and shocks 
Ford Fusion in Texas, United States
Aug 2009 - Jul 2021
Dec 2009

44000 mi

US $100
buzzing noise coming from behind the steering column. 
Jan 2011

53000 mi
rubbing/bumping sound in front, right of car near tire Busted button and mechanism on front dash compartment. Too costly to fix. Will live with it. Am not happy with the quality of the Fusion plastic interior (dash, door, etc). I expect better...especially for the price paid. 
Jun 2011

55000 mi
The inside driver's door handle broke. I cannot open the door from the inside; I roll down the window and open it from the outside. I decided not to repair the door handle because of the cost. 
Apr 2012

64000 mi

US $100
Car was having problems with acceleration and at times would jump sporadically while changing gears. The transmission had to be completely replaced. 
Mar 2014

82000 mi
suggested replacement of bar. repair too expensive, so I decided against the repair 
Mar 2015

97000 mi

US $230
Replace rear engine mount 
Sep 2015

103000 mi
suspension creaking. mechanic idicates the control arm may need to be replaced 
Aug 2017

124000 mi
The wiring on left headlight is malfunctioning. Headlight goes off and/or wiring shorts out from time to time. 
Nov 2017

128000 mi

US $35
the connector on the headlight burned out. replacement of connector. 
Ford Fusion in Wisconsin, United States
Dec 2006 - Mar 2010
Sep 2006

300 mi
CD player died, it wouldnt take any CD's so had it replaced. 
Ford Fusion in Quebec, Canada
Nov 2006 - Mar 2009
Ford Fusion in Tamaulipas, Mexico
- Sep 2007
Mar 2007

1860 mi
Driver seat Lumbar control cover by Warranty 
Aug 2007

8060 mi

$5
Back left turn bulb 
Sep 2007

8370 mi
Automatic Climate Control sensor and A/C blower motor relay cover by warranty 
Ford Fusion in Massachusetts, United States
Mar 2011 - Jan 2012
May 2011

107800 mi

US $195
technician found and replaced worn sway bar links. preventative maintenance, 100k service replaced spark plugs, flushed coolant system and transmission.  
Aug 2011

115400 mi

US $50
drivers door inner handle snapped causing the door not to lock and unable to exit the vehicle with the window closed 
Jan 2012 front turn signals went out and one marker stayed lit shorted to power the smart junction block needed replacement at $1,100 
Ford Fusion in District of Columbia, United States
Nov 2010 - Sep 2016
Dec 2010

81000 mi

US $80
Power Steering fluid leaking from the pressure sensor. Replacement entailed removal of the fender well liner, passenger front tire, and replacement part cost $42 from Ford dealership and 1 hr labor. 
Feb 2012

96400 mi

US $560
Both front hubs replaced, passenger hub mount also replaced as hub was seize-rusted on. Also replaced oil pressure switch. 
Aug 2013

131400 mi

US $800
One of the injectors misfired in the rear set and had to be replaced. 
Mar 2014

142000 mi

US $300
rack and pinion replaced with used oem 
Jan 2015

US $79
Replace top pulley and main serpentine belt 
Sep 2016

165000 mi

US $145
Alternator died, oil leaking on it from sensor seal on valve cover 
Ford Fusion in Ontario, Canada
Jan 2012 - Sep 2013
Mar 2012

102300 mi

C $200
air sensor to the carb was not functioning and effected starting the car 
Jun 2012

109740 mi

C $500
replace moonroof motor to open and close. Checked fuses and contact switch for functioning and both were not the problem. 
Jul 2012

111440 mi

C $50
Dealer opinion on why the moonroof motor was not working. Need to replace moonroof motor that is hidden between the inside ceiling of the roof and the outside metal roof. Major job that requires the whole inside ceiling to be removed. 
Oct 2012

119660 mi

C $250
remove complete inside roof to interior to get at the moonroof motor to just close the moonroof from a vent position to complete closure. Did not replace the motor as the cost for this was not acceptable from the dealers. 
Dec 2012

123380 mi

C $350
struts replaced. 
Jul 2013

135160 mi

C $350
remove motor to sun roof and close sunroof permanently. 
Ford Fusion in Vermont, United States
Jun 2011 - May 2014
Jan 2014

137800 mi

US $50
Airbag light had been on intermittantly. When brought to the dealer for diag, the light had gone out but it retained a code of a problem with the pass seat wiring. Decided to keep an eye on things and no further work was done. 
Ford Fusion in Ontario, Canada
Oct 2006 - Feb 2009
Dec 2006

3100 mi
Reflash PCM High idle speed at start up. No cost under warranty. 
Jan 2008

16120 mi
Vacuum lines under front dash in engine compartment would rattle when parked out in cold. Lines insulated and fastened securely as per TSB by Ford. 
Ford Fusion in New York, United States
Apr 2008 - Sep 2011
May 2008

16000 mi
A faulty transmission control module caused intermittent stalling and various drivability problems. 
Mar 2009

25000 mi
A "buzzing" noise was heard from the firewall area of the car that usually occurred within 15-20 min. after starting. The noise was most prominent at idle and low speeds but generally abated at speeds>40 mph.  
Jul 2009

28000 mi
"Ticking" noise heard from engine within first 15 min. of driving or until engine reaches normal operating temp. 
Aug 2009

29000 mi

US $180
I perceive the noise as being related to the lifters or perhaps some reciprocating part in the top end. The engine sounds as though it is slowly coming apart. Everyone who should take responsibility assures me that this is normal but it isn't. 
Sep 2009

30000 mi
ticking sound from engine after warmup was bothersome. The dealer did not find anything unusual. 
Aug 2010

39000 mi

US $332
Since new this car has emitted a diesel-like clatter from the engine that becomes more strident with activation of the a/c compressor. A NY based dealer diagnosed a faulty A/C compressor and replaced same including all pulleys. 
Ford Fusion in Michigan, United States
Jan 2007 - Mar 2010
Jul 2007

24000 mi
Passenger seat squeaks loudly when occupied. Dealership has not been able to resolve after 4 trips. 
Aug 2007

26000 mi
This was a continuation of the seat squeak problem noted previously. This time, a new seat track was installed but the squeak remains and now I have a new rattle when no one is in the seat. Before, it only squeaked with someone in the seat. 
May 2008

42000 mi

US $100
Seat squeak on passenger side. 
Ford Fusion in West Virginia, United States
Mar 2008 - Apr 2014
Sep 2009

53000 mi
Transmission slipping. Car went to shop and parts were ordered. They will be installed (new transmission) next week. Not under warranty. 
Jun 2011

75000 mi

US $465
Transmission slipping--cooling lines had to be replaced 
Sep 2011

78000 mi

US $150
Starter and battery replaced 
Oct 2011

81000 mi
Bad O-Ring on new transmission was faulty, leaking all the fluid out of transmission and car woldn't run. 
Ford Fusion in Arizona, United States
Apr 2008 - Apr 2010
May 2008

32000 mi
Auto temperature control sensor for AC failed. Replaced under original factory warranty. This was the first repair of any kind on this car. 
Aug 2009

46000 mi

US $40
Driver's inside door handle broke. Replaced the door handle mechanism. 
Ford Fusion in Alabama, United States
Jun 2009 - Mar 2010
Aug 2009

76000 mi

US $122
Motor and Regulator for the Right Front Passenger Door went out (became inoperable). Ordered the parts and replaced. Note: ordered Regulator did not fit properly. Forward rail upper bolt hole did not align and new hole was drilled in the alum panel. 
Ford Fusion in Alabama, United States
Dec 2006 - Mar 2010
Jan 2007

11000 mi
Had to replace the left rear turn signal bulb. 
Jun 2007

15000 mi
Door rattle. Rusted panel above license plate. Worn floor mats. 
Ford Fusion in Ontario, Canada
Dec 2009 - Feb 2018
May 2010

16120 mi

C $45
"low brake fluid" warning message. Dealer said no code present. Took it in when light finally went on near dealer store. Dealer said master cylinder sensor bad. (ya think?) On repair invoice described part as brake switch. Paid labour only. 
Jul 2011

25300 mi

C $98
Inside driver's door handle stuck out after use. Remote would not lock door. Automatic locking after car starts moving would not lock door. Shop ordered new part from Ford, removed and replaced part. 
Oct 2013

68180 mi

C $147
Key stuck in ignition. This dealer would not look at car. It was Friday, 3:30 pm. Their fix was to program a key so door would lock. Gave wife a deal. Instead of usual $65, charged only $50. Key stuck in ignition. Tech dismantled lock cylinder, made small adjustments and lubricated. Transmission shifter needed adjustments in various areas. Dealer re-programmed door key provided by previous dealer to be an ignition key. 
Jul 2015

88440 mi

C $700
Went in for oil change. Had a squeak in front wheel. Was sensor for air pressure sensor. Replaced both tie rod ends. Replaced right side upper ball joint. 
Ford Fusion in Kansas, United States
Apr 2015 - Apr 2015
Jan 2015

80000 mi

US $1800
Timing belt had to be replaced at 80,000 miles. Engine lost basically all power and all engine oil burned up and almost lost the engine. The oil had just been changed 200 miles before this. Totally cost a little over $1300. Car is a POS Had to replace the ac sensor at 60,000 miles. Lost all AC and only blew hot air. Sensor was behind firewall and horrible location and access was very hard - bad design. American companies suck. Had to replace the driver door handle as it broke and would not lock leaving the doors unable to lock. Door handle stays in the open. American car companies look and feel cheap no matter what American car you buy including trucks and suvs. Had to replace all chrome/plastic inside car as all door handles and fake chrome plastic pieces started to peel off. POS like all American vehicles. Air bag top end cover on dash of passenger side has come loose. Looks really cheap, broken and not attractive to look at. Cheap plastic and parts. Plastic is great for cars but American auto's use cheap built plastic compared to other makers 
Ford Fusion in Tennessee, United States
May 2006 - Apr 2008
Dec 2006

27000 mi
Still Waiting on Dealer to Fix Broken Lumbar Support in Drivers seat. 2nd Visit, still no satisfactory results. Still Waiting on Dealer to Fix Ignition switch that thinks the key is always in it. 2nd Visit, still no satisfactory results. 
Jul 2007

33000 mi
Fixed ignition switch. 
Oct 2007

34000 mi
Lumbar in Drivers seat broke. Manufactures Defect repaired under Original Factory Warranty. Lumbar support fixed 
Ford Fusion in Ohio, United States
Jul 2008 - Jun 2011
Oct 2008

47350 mi

US $5
Right rear turn signal went out. Replaced both rear signals. 
Ford Fusion in North Carolina, United States
Mar 2008 - Jun 2011
May 2008

34000 mi

US $175
Replaced throttle body. 
Ford Fusion in Minnesota, United States
May 2010 - Mar 2019
Mar 2018

299000 mi

US $750
Needed new shocks...they were the originals! 
Mar 2019

315000 mi
Airbag recall 
Ford Fusion in Ontario, Canada
Jan 2008 - Jun 2011
Feb 2008

35340 mi

C $180
Transmission shift between 1 and 2, in traffic was slipping or grabbing. New flash update and changed fluid (just to be sure). 
Ford Fusion in Saskatchewan, Canada
Sep 2009 - Nov 2014
Nov 2010

81460 mi

C $175
Front engine seal was replaced, along with serpentine drive belt Remote start control module replaced 
Dec 2011

106640 mi

C $750
Tie Rod end was worn, replaced and wheel alignment done by dealer. I purchased new brake pads and rotors from dealer, then installed them myself as well 
Ford Fusion in Ontario, Canada
May 2006 - Feb 2009
Oct 2007

12400 mi
Manual drivers seat bolster stopped working. New one installed under warranty. Replaced lumber support, 
Nov 2008

19220 mi
Power window regulator faulty. 
Ford Fusion in Ohio, United States
Dec 2014 - Jun 2022
Dec 2015

117000 mi

US $20
front door handle broken. Got a part and fixed less than one hour Tie Rod end (both) boot torn. Replaced. 
Jul 2017

124500 mi

US $1
A/C not cool. Add refrigerant Right strut bearing made horrible noise. Injected lithium grease and all is fine. 
Aug 2017

126000 mi

US $80
strut bearing (front right) replaced. 
Jun 2018

134300 mi

US $100
all rear wheel bearings replaced 
Jul 2018

136000 mi

US $50
torque mount replaced 
Aug 2018

137000 mi

US $262
Driver side lower arms replaced. Squeak is gone 
Ford Fusion in Oregon, United States
Jan 2007 - Mar 2010
Mar 2007

12000 mi
Air leak in drivers window; door rattle; dash rattle 
Ford Fusion in Oregon, United States
May 2006 - Dec 2011
Apr 2007

15000 mi
Had TSB 07-05-10 for wind noise at the B pillar performed. 
May 2007

15000 mi
Started to notice wind noise inside vehicle. I then did research and found the TSB for the B pillar wind noise. Noticed the wind noise was around this area. Took the vehicle to the dealership and they agreed. Part was ordered and arrived in about 2 we 
Ford Fusion in Ohio, United States
May 2008 - Mar 2012
Sep 2008

18000 mi
The plastic trim on the moon roof that hides the gears disconnected from the window and interfered with operation of the moon roof.  
Oct 2008

24000 mi

US $50
The sunroof guards that hide the metal gears and parts had broken. The repair was fast and covered completely under warranty.  
Aug 2011

66000 mi

US $1300
Compressor needed to be replaced. 
Ford Fusion in New Jersey, United States
Jan 2015 - Jun 2022
Apr 2015

126300 mi

US $420
Tensioner locked up destroying belt 
May 2015

127000 mi

US $750
Rust hole is rocker panel 
Aug 2015

130000 mi

US $700
The smart junction box failed requiring a complete replacement. This can only be done by a dealer because it has to be programmed to the car. 
Dec 2015

135000 mi

US $105
Had to refresh the pcm due to hard start issue. 
Jul 2021

172000 mi

US $565
New spark plugs and coil 
Ford Fusion in Illinois, United States
Feb 2009 - Nov 2015
Nov 2014

175000 mi

US $340
Ignition coils replaced. 
Ford Fusion in New York, United States
Aug 2007 - Jan 2012
Dec 2009

33000 mi

US $107
Took it to Shepard Ford as front left bearing needed replacing. They told me it was the brakes that needed repairing. I said it was not. Upon them furthing inspecting the car, they saw I was right. It was NOT the brakes!!!!! 
Dec 2011

64000 mi

US $135
It was the thermostat. It failed to work. 
Ford Fusion in Iowa, United States
May 2006 - Sep 2012
Aug 2008

18000 mi
The Fusion had a computer reflash in early August. I didn't have any problems, but I read on forums that it improves shifting so I had it done. I didn't mind the shifting before, but it does seem to be smoother now. 

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2006 Ford Fusion 4dr Sedan

160-horsepower 2.3L I4 5-speed manual FWD

Ford Fusion in Kansas, United States
Dec 2009 - Jun 2015
Apr 2013

58300 mi

US $200
cooling, thermostant out 
Mar 2014

64000 mi

US $16
oil filter cover broke , replaced my self 
Ford Fusion in Ontario, Canada
Apr 2015 - Oct 2017
Oct 2016

92480 mi

C $1000
Front struts worn out 
Apr 2017

94240 mi

C $200
Intake gasket 
Sep 2017

95480 mi

C $1000
Pads, rotors, calipers, front and rear 
Ford Fusion in New Jersey, United States
May 2006 - Jun 2012
Mar 2008

32000 mi
Squeaky passenger seat when 200+ pound occupant aboard. Driver's seat heater element burned out and was replaced. 
Apr 2008

33000 mi
Seat squeek returned, will go back in the shop in May. 
May 2008

35000 mi
Plastic trim was rubbing on metal frame, was repaired by padding metal frame. 
Jan 2010

US $430
Replaced an engine sensor (and spark plug) due to a check engine light. 
Ford Fusion in Minnesota, United States
Sep 2006 - Mar 2010
Jan 2008

11000 mi
The grease used in the cv joints freezes below 20 deg so they replaced both axles. 
Ford Fusion in Alabama, United States
Jul 2015 - Apr 2017
May 2016

100000 mi

US $130
It ended up being the battery. 
Aug 2016

103000 mi

US $229
The damn door handle broke!!! 2nd time it's happened since I bought car new. First was under warranty period. Cheap ass plastic. The car will not lock when this happens & you have to roll window down to open the door. Irritating FORD!!! 
Ford Fusion in Texas, United States
Feb 2011 - Sep 2011
Jul 2011

74000 mi

US $328
Thermostat stuck open. After diagnostic, problem confirmed. Thermostat and housing replaced. 
Ford Fusion in Texas, United States
May 2011 - Oct 2014
Jun 2011

90000 mi

US $1750
complete rebuild of transmission assembly and casing complete rebuild of transmission assembly and casing 
Jul 2011

92000 mi

US $40
replaced side mirror control switch  replaced side mirror control switch 
Aug 2011

92000 mi

US $40
replaced license plate bulb. took more than ten minutes, I'm a bit of a novice. 
Jan 2012

99000 mi

US $500
thermostat stuck in on position front passenger side CV boot torn causing metal rub and major squeak... had to replace whole axle because you can't buy just the boot 
Oct 2014

142000 mi

US $2800
Catalytic converter 
Ford Fusion in Michigan, United States
- Oct 2008
Oct 2008

50000 mi

US $1000
Bad plug coils 
Ford Fusion in South Carolina, United States
Jun 2010 - Jun 2011
Dec 2010

104000 mi

US $1300
Clutch went out. Throwout bearing failed. Starter. 
Ford Fusion in Florida, United States
Feb 2014 - Apr 2016
Apr 2014

128000 mi

US $5100
Piston rod bearing spun 
Apr 2016

167000 mi

US $680
Brake reservoir. Didn't fix problem now dealer wants 1100.00 to replace abs valve. 
Ford Fusion in Georgia, United States
Sep 2008 - Dec 2011
Nov 2010

79000 mi
Severe throttle lag, stumbling idle when cold, repeated Check Engine Light on for temperature not getting warm enough. Reflashed PCM for throttle concern to latest update. Concerns appear to be gone for the past few weeks. 
Dec 2011

96000 mi

US $120
Thermostat. Vehicle has had on and off problems with running too cold. P0128. Clunk in steering and during acceleration and braking. 
Ford Fusion in Pennsylvania, United States
Jun 2019 - Dec 2023
Dec 2019

139000 mi

US $550
Driver suspected Clutch issue. Turned out the R.R. Brake Pad fell apart and lodged causing drive and smell issues. Had car inspected for safety and repairs made. 
Jun 2022

148000 mi

US $500
Electrical connections for the clutch pulley of AC system had to be replaced. System charged. Also a new front driver side fender liner and side marker light from a previous incident. 
Ford Fusion in Alberta, Canada
Aug 2009 - Mar 2010
Sep 2009

2480 mi
Poor handling on slippery roads (rain/snow). Car sliding side to side at speeds higher than 60 K. Even in the winter with new winter tires. Info. via word of mouth from other drivers discovered  
Ford Fusion in Illinois, United States
Aug 2011 - Dec 2012
Nov 2011

66700 mi

US $120
Though mostly functioning properly, the thermostat failed to bring coolant to correct temp level, causing check engine light to come on. Thermostat replaced, check engine light off. 
Feb 2012

69000 mi

US $160
Accessory belt and belt tensioner replaced after tensioner began squealing regularly 
Ford Fusion in Pennsylvania, United States
Aug 2008 - Mar 2009
Mar 2009

45000 mi
At 48,000 miles, the engine develops a metal-on-metal "knock". One of the valves broke off the rod, severely damaging engine. Had to replace whole engine. Traded car in right after getting it back. 

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2006 Ford Fusion 4dr Sedan

160-horsepower 2.3L I4 5-speed automatic FWD

Ford Fusion in Michigan, United States
Feb 2008 - Apr 2009
Apr 2008

24500 mi
Driver side lumbar support on the seat broke. Replaced by dealership under warranty. 
Ford Fusion in New York, United States
Jul 2007 - Nov 2013
Nov 2008

26000 mi
The button to release the shifter did not pop out, leaving the shifter free to move up and down. 
Ford Fusion in Iowa, United States
- Jul 2007
Jul 2007

15000 mi
steering wheel radio functions wouldn't work correctly 
Ford Fusion in Arizona, United States
Jun 2006 - Feb 2015
Sep 2013

100000 mi

US $400
Fuel was leaking into Three of four spark plug holes. The valve head was replaced and spark plugs replaced. The spark plugs were due for replacement. Oil was not supposed to be there in the spark plug holes (Where the spark plugs reside). 
Feb 2014

110000 mi

US $1800
CV boot  control arms replacement 
Feb 2015

141000 mi

US $400
Right axle, which had been replaced in February 2014, had another failure. 
Ford Fusion in Virginia, United States
Jun 2010 - Apr 2013
Sep 2011

63000 mi

US $250
Check engine light indicated electronic thermostat was faulty. Replaced thermostat. Also changed front disc brake pads. 
Ford Fusion in North Carolina, United States
Aug 2013 - Sep 2013
Sep 2013

55000 mi

US $400
Car went dead on the highway with no warning. Took them several hours to diagnose the issue but ended up replacing the throttle body. 
Ford Fusion in Ontario, Canada
Jun 2013 - Mar 2016
Nov 2015

115940 mi

C $350
valve cover gasket replaced 
Ford Fusion in Wisconsin, United States
Jun 2007 - May 2009
May 2008

21000 mi
Driver's interior door handle didn't work. Handle link broke, possibly from pulling too hard, but still covered under Manufacturer's Bumper-to-Bumper warranty. 
Ford Fusion in Texas, United States
May 2006 - Jun 2011
Jun 2009

83000 mi

US $450
Thermostat change, oil change, tire rotation 
Ford Fusion in Ontario, Canada
Jul 2012 - Jun 2015
Sep 2012

53940 mi

C $200
Brake pedal went down all the way and brakes were very weak. The service shop said that they bleeded the ABS system and if it happens again will have to replace it. 
Nov 2012

55580 mi

C $100
Brake pedal went down all the way and brakes were very weak. Replaced master cylinder and ABS module covered under extended warranty. 
Apr 2013

58360 mi

C $100
Front turn signals stopped working. Had to replace and reprogram the smart junction module. 
Ford Fusion in Ontario, Canada
Apr 2017 - Jun 2018
Jan 2018

104160 mi

C $200
The back passenger brake caliper was sticking. I live in a Canadian climate where roads get salted every winter. The caliper piston was corroded and pitted. A friction ready replacement was much faster than attempting a piston replacement and not that much more expensive. I did both sides to avoid having to do the other next winter. 
May 2018

106640 mi

C $175
The transmission cooler line was corroded and leaking. It's not surprising considering the amount of salt we have on the roads here. The salt water collects in the plastic clip that holds the line and never gets a chance to dry out. After twelve years of that it failed. 
Ford Fusion in California, United States
Dec 2006 - Feb 2009
Feb 2008

20000 mi
Gas intake problem. 
Ford Fusion in Virginia, United States
Nov 2007 - Jun 2022
Jun 2008

39000 mi

US $285
Replaced canister vent valve assembly. 
Oct 2010

90000 mi

US $45
Driver inside door handle broke 
Feb 2011

98000 mi

US $360
wheel hub worn 
Apr 2011

101000 mi

US $500
Air pump valve replaced 
Aug 2012

126300 mi

US $465
Key would not come out of ignition. Replaced cylinder and lock 
Jan 2013

135000 mi

US $275
belt idle pulley became noisy. Replaced pulley and belt 
Mar 2013

139000 mi

US $370
lower control arm (front right) replaced 
Jul 2014

160300 mi

US $500
replaced left and right front cv axle shafts. Both had torn boots 
Aug 2014

162000 mi

US $917
replaced front struts, worn Replaced driver seat track (power seat) 
Nov 2014

163400 mi

US $441
Replaced thermostat 
Feb 2015

166000 mi

US $162
clear air bag lamp and check system 
Mar 2021

208000 mi

US $370
replace alternator 
May 2021

208000 mi

US $51
replaced vacuum hose 
May 2022

215400 mi

US $1000
replace 4 brake rotors, calipers, pads, hoses 
Ford Fusion in Nebraska, United States
Jun 2006 - Jun 2022
Feb 2008

13000 mi
CD player would not function. 
Jun 2009

25000 mi
Creaking noise in front suspension Check engine light came on, problem was thermostat stuck open 
Jun 2012

59000 mi

US $800
Sensor in a/c system failed. Required removal of dash assembly to service. 30 dollar part, balance was labor. 
Nov 2012

63300 mi

US $180
Leaking valve cover gasket replaced. 
Ford Fusion in New York, United States
Jul 2009 - Apr 2020
Sep 2009

74000 mi

US $400
check engine light on, an emissions valve was bad, expensive small part at $300 
Oct 2010

97000 mi

US $400
Oxygen sensor. Valve assembly. 
Dec 2011

111000 mi
Spring loaded idler pulley needed to be replaced. Replaced belt while at it. 
Feb 2018

187000 mi

US $1000
Replaced the original front CV shafts  as well as rear wheel bears. Also front right wheel bearing. 
Ford Fusion in Alaska, United States
Dec 2006 - Mar 2010
Jan 2007

17000 mi
MK: Initial repair for transmission speed sensor. Transmission damaged during repair, resulting in second trip reported by owner. Dealership damaged transmission replacing a speed sensor, which subsequently led to more damage when driven. Car returned to dealership and transmission was replaced. Replaced transmission 
Ford Fusion in New York, United States
Nov 2008 - Dec 2010
Mar 2009

33000 mi
Loose shift selector control handle. 
Jul 2009

35000 mi
Transmission "reflashed" due to "late shift" from 1st to 2nd gear upon startup when vehicle sat for more than 5 hours. 
Ford Fusion in Iowa, United States
Jan 2010 - Dec 2010
Feb 2010

55000 mi
Thermostat A week and a half later the car acted up again. Thought head gasket might have blown but turned out just needed to flush the cooling system.  
Ford Fusion in North Carolina, United States
May 2006 - Sep 2016
Oct 2006

7000 mi
drivers seat lumbar mechanism broken 
Jun 2011

130000 mi
MAF code, check engine light 
Jan 2013

172000 mi

US $500
Replaced thermostat to clear P0128 Code. Replaced front struts due to noises. Still may have to replace tie rod ends. 
May 2014

197000 mi

US $3500
Replaced, struts (4), front rotors and pads. A arms lower control arms (4), stabilizer links, tires o2 sensors 
Nov 2015

217700 mi

US $100
Battery 
Ford Fusion in Oregon, United States
Nov 2014 - Aug 2017
Nov 2014

63000 mi

US $4100
I experienced some rod knock, so a had a shop replace the engine with a rebuilt unit from S & J out of Spokane, WA. This engine comes with a non-prorated, 7yr/100k mile warranty! 
Jun 2015

70000 mi

US $467
Evaporator temp sensor was replaced, which involved removing the console and dash. 
Ford Fusion in Ohio, United States
Sep 2015 - Dec 2017
Oct 2015

30000 mi
Bought car with center vent broken / recessed into dashboard. Removed bezel around radio and upper cubby to access vent, reseat it into its facemount, and reassemble. No parts were broken or needed replacing, just realigned. 5 min job. 
Mar 2016

33000 mi

US $20
Upper dash pad delaminating from the underlying structure around the defroster vent, cracking the vent trim. Bought new trim piece at salvage yard and glued pad down with Loctite 410. Good as new. 
Jun 2016

36000 mi

US $18
Front passenger side door handle broke off - new assembly installed, good as new. 
Nov 2017

45000 mi

US $5
Check gas cap light came on - cap was tight but gasket was hard and dirty. Replaced with OEM gas cap for $5 and light went away. 
Ford Fusion in Iowa, United States
Jun 2006 - Jun 2022
Oct 2007

14000 mi
transmission range finder was faulty causing transmission and engine to rev at high speeds. 
Mar 2011

54000 mi

US $415
Thermostat inoperative Check engine light= thermostat failure. Also completed oil change/tire rotation and recently a trans fluid change (unsure why it was so dirty so early). 
Mar 2012

67000 mi

US $130
Ignition coil on #2 cylinder failed. Start the car, it runs briefly ok then starts to spit/cough/sputter, then sort of catches itself and the check engine light comes on.  Ignition coil failure #4 cylinder; second IC failure in less than a month; very displeased!! 
Sep 2016

91000 mi

US $235
belt tension er 

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2006 Ford Fusion 4-door

6-cylinder automatic 2WD

Ford Fusion in Alabama, United States
May 2006 - Mar 2010
Oct 2006

11000 mi
Upon starting the car, the gear shifter would not come out of park. This was accompanied by a strange combination of lights on the instrument cluster. Car would run, everything seemed to work, but it would not leave park. Email 2-8-2007: another trip where didn't fix transmission issue; two others where not actually written up, just disconnect and reconnect battery. See above See above 

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2006 Ford Fusion 4-door

4-cylinder manual 2WD

Ford Fusion in Ohio, United States
May 2007 - Aug 2008
Jan 2008

19000 mi
Driver's seat lumbar support broke. 

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See TrueDelta's information for all Ford models.

Ford Fusion Repair Histories

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently Ford Fusion problems occur, check out our car reliability stats.