2010 Ford Fusion Ford Fusion 2010

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2010 Ford Fusion repairs by problem area

Engine (29%)

Transmission and Drivetrain (13%)

Brakes and Traction Control (6%)

Suspension and Steering (7%)

Electrical and Air Conditioning (29%)

Paint, Rust, Leaks, Rattles, and Trim (10%)

Other (7%)

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Chart based on 503 repairs.
See TSBs and recalls for the 2010 Ford Fusion.

2010 Ford Fusion suspension repair cost distribution

$2500+ (0%)

$1000 - $2499 (22%)

$500 - $999 (19%)

$100 - $499 (31%)

< $100 (28%)

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Chart based on 32 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2010 Ford Fusion 4dr Sedan

263-horsepower 3.5L V6 6-speed shiftable automatic FWD

166000 mi

US $580
Front Passenger wheel bearing had been making noise which had been getting progressively worse for the past 60,000 miles. Replaced both front wheel bearings. Noise is subsequently gone. 
18000 mi Steering briefly shuttered and groaned during a full turn - per service manager, problem found was loose power steering hose resulting in low fluid. 
95700 mi Rack and pinion was leaking from the boot. Completely replaced rack and pinion under extended warranty. However had to pay for system flush and alignment out of pocket. 
116000 mi Uneven tire wear and minor steering wheel shake 

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2010 Ford Fusion 4dr Sedan

175-horsepower 2.5L I4 6-speed manual FWD

114080 mi

C $700
tie rods 
112840 mi

C $450
Pothole damaged front passenger? wheel bearing and tire 
119040 mi

C $480
Rear driver wheel bearing noisy, found to be damaged and had to be replaced. 

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2010 Ford Fusion 4dr Sedan

175-horsepower 2.5L I4 6-speed automatic FWD

137500 mi

US $40
replaced both outer tierods 
139000 mi

US $1100
Front spring cracked. Replaced both springs and struts 
154360 mi

C $637
replace both outer tie rods 
147000 mi

US $993
Replaced wheel bearings on both sides 
4960 mi The car had to be taken in several times for them to diagnose and fix the problem, also the dealership caused a problem while fixing the first issue 
20900 mi Rear suspension would 'bottom out' on almost any sized bump. Took to dealer; they determined that both of the rear shocks were leaking. Shocks were replaced under warranty. 
62000 mi

US $1400
Passenger-side coil spring failed while vehicle was parked, a few minutes after I drove it home. Mechanic replaced the coil spring and both front struts. This would have been very,very bad had it been 10 minutes earlier. 
64000 mi

US $947
Replaced both tie-rod ends, + front discs and pads. 
21700 mi 19-Oct-10 35500 km Problem detected when I saw lubrication fluid spots under car while parked in my driveway. Driver side front axle seal gone and leaking fluid. 
99820 mi

C $2234
Power assist steering went out again, 22 days since the same trouble was repaired. This time they say the rack and pinion is gone and needs replacing. Very expensive repair and known trouble by Ford but they refuse to accept responsibility. 
105400 mi

C $150
Both wheel bearings replaced 
120500 mi

C $300
Both sides have tie rods with excessive play in them. 
61000 mi bearings replaced - took to shop some months prior but mechanic didn't hear the noise so no action. This time they did. 
57660 mi

C $200
Cracked spring on left front. Replaced whole strut/spring assembly for ease of repair and cost. 
68200 mi

C $1250
Electric steering rack failed, needed replacement. 

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2010 Ford Fusion 4dr Sedan

156-horsepower 2.5L I4 Hybrid CVT FWD

79360 mi

C $250
tie-rod end fixed 
112000 mi

US $1000
Noise from front end in sync with road speed. Wheel bearings replaced. 
97100 mi

US $95
Power steering and AdvanceTrac systems flashed warning lights. Car automatically disabled power steering and AdvanceTrac. Dealer reset warnings, recommended replacement of steering rack. 
127000 mi

US $315
Wheel bearing in left rear replaced due to noise when going down the road. 
85000 mi

US $387
Left front wheel hub bolt was loose, causing noise when front wheels were turned. This could of been a series problem if I (owner) did not notice the noise and take it in for inspection and repair. 
87000 mi

US $1400
car started making noise about 2 months after last repair. Both front wheel bearings needed to be replaced. I suspect dealer may have botched initial repair job. 
90000 mi

US $300
tie rod replacement 
117000 mi

US $1100
Tie rod loose 
54000 mi Right-front wheel bearing was making a little noise on slow turns but was otherwise unnoticed. 
64000 mi

US $650
Cracked wheel bearing; made a grinding noise when making turns. 
56800 mi

US $460
Bent wheel bearing replaced. 

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2010 Ford Fusion Suspension Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2010 Ford Fusion problems occur, check out our car reliability stats.