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2002 Ford Windstar Technical Service Bulletins (TSBs)

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TSB Date Problem Area TSB Text
06/22/16 NHTSA ID: 10074725
TSB ID: CSP-15-N-02

Summary to be provided on a future date.
07/31/15 NHTSA ID: 10058104
TSB ID: TSB-14-0167

Ford: safety recall concerning rear axle fracturing if vehicle is operated in high corrosion areas for and extended period. model 1998-03 windstar.
01/16/15 NHTSA ID: 10056612
TSB ID: TSB-14-0145

Ford: a safety recall has been issued on minivans where lower control arm (lca) of front subframe attaching rear flange or rear body mount can separate due to corrosion. model 1999-2003 windstar.
01/16/15 NHTSA ID: 10056623
TSB ID: TSB-14-0146

Ford: on some minivans, rear axle will fracture, in high corrosion area, after operating for an extended time period, and vehicle handling ability will be affected. model 1998-2003 windstar.
12/07/04 NHTSA ID: 10010714
TSB ID: 04192

Spark knock on acceleration - vehicles equipped with 3.8l engine only.
08/05/04 NHTSA ID: 10008580
TSB ID: 02176

Lamp-brake-invadvertent disabling of brake shift interlock. *mj
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07/27/04 NHTSA ID: 10008304
TSB ID: 02221

Engine-gear driven synchronizers-incorrect installation-camshaft position synchronizer (cmp) installation tool correct application. *mj
07/27/04 NHTSA ID: 10008320
TSB ID: 16382

Clunk/squeak from the front stabilizer bar area (qsf).
07/27/04 NHTSA ID: 10008321
TSB ID: 16383

Squeak noise from the front spring area.
07/23/04 NHTSA ID: 10008240
TSB ID: 17744

Power steering noise.
06/03/04 NHTSA ID: 10007207
TSB ID: 02M01

Customer satisfaction program 02m01 supplement #4. certain ford 2000 through 2003 vehicles equipped with a tube-mounted egr pressure sensor - additional egr pressure sensor warranty coverage. supplement #3. *mj supplement #6
11/17/03 NHTSA ID: 10004045
TSB ID: 17104

Ticking/tapping noise with the engine warmed up and the transmission in gear at idle. 2003 e150 included.
11/04/03 NHTSA ID: 10003853
TSB ID: 16987

Slight amount of fluid residue on the outside of the rear wheel cylinder dust boot on vehicles with rear drum brakes.
10/09/03 NHTSA ID: 10003151
TSB ID: 17016

Front caliper seepage in extreme cold temperatures.
10/09/03 NHTSA ID: 10003166
TSB ID: 17056

Malfunction indicator lamp (mil) on / no start / erratic shifting.
10/08/03 NHTSA ID: 10003115
TSB ID: 03161

Check engine light on and lean diagnostic trouble codes (dtc's) p0171/p0174 (system too lean bank 1 or 2) stored in memory.
09/17/03 NHTSA ID: 10002780
TSB ID: 0398

Malfunction indicator lamp (mil) illumination with diagnostic trouble codes p0442, p0455, p0456, p0457, p1442 or check fuel cap lamp illuminated with diagnostic trouble code p0457.
09/10/03 NHTSA ID: 10002678
TSB ID: 030707

Slow to fill fuel tank - service tips.
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09/09/03 NHTSA ID: 10002630
TSB ID: 16919

Stability assist systems (advancetrac) may not be recalibrated properly using wds.
09/03/03 NHTSA ID: 10002472
TSB ID: 0322

Streamlined diagnostic procedure for vehicles with malfunction indicator lamp (mil) on and diagnostic trouble codes (dtcs) p0401, p0402, p1400 or p1401, or runs rough, lacks power, surge, poor fuel economy, and the above listed dtcs without
07/23/03 NHTSA ID: 10001855
TSB ID: 0361

Malfunction indicator lamp on with or without rough running, lack of power, surge or poor fuel economy with diagnostic trouble codes p0401, p0402, p1400, p1401. *jb
12/06/02 NHTSA ID: 637802
TSB ID: 15909

Su0bject regarding noise from front of vehicle.
12/06/02 NHTSA ID: 637833
TSB ID: 15926

Some vehicles may exhibit a intermittent hard start and / or long cranking times of 4 to 10 seconds.
12/06/02 NHTSA ID: 637838
TSB ID: 15933

Some vehicles may exhibit a squeal noise from the front brakes during brake application.
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12/04/02 NHTSA ID: 637704
TSB ID: 15855

Some vehicles may exhibit a condition of popping or grinding noise originating from the front end of the vehicle.
12/04/02 NHTSA ID: 637721
TSB ID: 15864

Information pertaining to a hard start / long crank condition.
12/04/02 NHTSA ID: 637753
TSB ID: 15885

Some vehicles may exhibit an exterior noise originating from the front of the vehicle.
12/03/02 NHTSA ID: 637589
TSB ID: 15842

Some vehicles built march 1, 2001 through january 2002 may exhibit a whistle / whine noise from the steering system during warm up.
12/02/02 NHTSA ID: 637558
TSB ID: 15822

Some vehicles may exhibit a squeal noise from the front brakes when stopping.
11/07/02 NHTSA ID: 636312
TSB ID: 15682

Exhibiting intermittent anti-skid brake system and / or red brake lamp on at times while driving.
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11/07/02 NHTSA ID: 636361
TSB ID: 15719

Some vehicles may exhibit rear drum brakes that drag or will not release properly when operated in wet conditions and / or below freezing temperatures.
11/06/02 NHTSA ID: 636200
TSB ID: 16014

Some vehicles may exhibit a rattle noise from the rear suspension.
11/05/02 NHTSA ID: 636141
TSB ID: 16119

Some vehicles may exhibit the rear brake lamps remaining illuminated after exiting the vehicle.
11/04/02 NHTSA ID: 635966
TSB ID: 02152

Some vehicles may exhibit a popping / grinding noise from the front of the vehicle when going over bumps or making turns.
11/04/02 NHTSA ID: 635987
TSB ID: 02132

Grunt / popping noise coming from the front suspension at speeds below 20 mph when turning.
04/18/02 NHTSA ID: 630515
TSB ID: 01246

Engine oil system priming procedures, service tips for reports of premature engine failure.
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04/12/02 NHTSA ID: 630077
TSB ID: 15544

Concerns with oil in the cooling system. *yh
04/12/02 NHTSA ID: 630086
TSB ID: 15553

Subject regarding slow/hard to fill fuel tank. *yh
04/11/02 NHTSA ID: 630001
TSB ID: 0214

Some engine assemblies with aluminum cylinder heads repaired in-vehile have been found to leak coolant and/or oil from the cylinder head gasket area.
04/11/02 NHTSA ID: 630035
TSB ID: 15515

Some vehicles may exhibit a whistle/whine noise from the steering system during warm up.
02/26/02 NHTSA ID: 627927
TSB ID: 01205

Some vehicles may exhibit vacuum or air leaks in the intake manifold and / or engine system causing diagnostic trouble codes p0171 and or p0174.
12/04/02 Engine NHTSA ID: 637728
TSB ID: 15872

Subject regarding diagnostic trouble code p0156 - h02 / catalyst monitor sensor (cms) circuit failure) contamination.
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12/03/02 Engine NHTSA ID: 637571
TSB ID: 15828

Some vehicles may exhibit diagnostic trouble code b1213, b1342, b1601, b2431.
04/17/02 Engine NHTSA ID: 630464
TSB ID: 15442

Some vehicles equipped with 3.8l engines may exhibit a diagnostic trouble code p0460 incontinuous memory.
02/22/02 Engine NHTSA ID: 627774
TSB ID: 012113

Some ignition switch lock cylinder assemblies may exhibit rougness and / or excess effort in turning, key does not fully return from start, a malfunction indicator lamp may illuminate with p0500, p1502 and u1039 stored in powertrian control
04/28/05 Transmission and Drivetrain NHTSA ID: 10014086
TSB ID: 042107

General (pcm) power train control module programming procedures.
07/22/04 Transmission and Drivetrain NHTSA ID: 10008183
TSB ID: 17358

Groan/buzz/vibration when the gear selector is in park with the vehicle parked on an incline. this bulletin updates previous bulletin 17358, dated 11/01/2003 to include 2005 models.
10/29/03 Transmission and Drivetrain NHTSA ID: 10003748
TSB ID: 03148

New transmission cooler flusher - service tips. 2003 escort and super duty f series included.
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09/10/03 Transmission and Drivetrain NHTSA ID: 10002684
TSB ID: 03123

Torque converter clutch not engaging when commanded and/or diagnostic trouble codes p0741 or p1744 stored in memory. models from 1996 to 2003.
12/02/02 Transmission and Drivetrain NHTSA ID: 637556
TSB ID: 15820

Some vehicles equipped with an ax4n/4f50n transaxle may exhibit a shudder during a 3-4 shift.
04/16/02 Transmission and Drivetrain NHTSA ID: 630351
TSB ID: 15370

Some vehicles may exhibit a groan/buzz/vibration when the gear selector is in park.
04/16/02 Transmission and Drivetrain NHTSA ID: 630356
TSB ID: 15392

Some vehicles may exhibit a park pullout clunk noise when shifting from park to another gear position.
04/15/02 Transmission and Drivetrain NHTSA ID: 630186
TSB ID: 15288

Some vehicles may exhibit transmission fluid leaking at the quick connect for the transmission cooler lines.
11/30/01 Transmission and Drivetrain NHTSA ID: 625715
TSB ID: 01181

Brake shift interlock.*jb
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12/07/05 Electrical and Air Conditioning NHTSA ID: 10017904
TSB ID: 05419

False parking aid warnings.
05/05/05 Electrical and Air Conditioning NHTSA ID: 10014671
TSB ID: 04262

False parking aid warnings. update.
04/27/05 Electrical and Air Conditioning NHTSA ID: 10014062
TSB ID: 04189

Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair.
04/08/05 Electrical and Air Conditioning NHTSA ID: 10013116
TSB ID: 04174

Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. various models including 2004 f-series.
04/07/05 Electrical and Air Conditioning NHTSA ID: 10013060
TSB ID: 02208

Climate control a/c service tech tips. *eh
04/07/05 Electrical and Air Conditioning NHTSA ID: 10013069
TSB ID: 16274

Compass displays incorrect direction reading.
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01/04/05 Electrical and Air Conditioning NHTSA ID: 10011159
TSB ID: 041514

Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair.
09/23/04 Electrical and Air Conditioning NHTSA ID: 10009321
TSB ID: 031501

Inoperative electric rear window defroster (heated backlite) grid lines, integral antenna concerns.
09/22/04 Electrical and Air Conditioning NHTSA ID: 10009320
TSB ID: 04136

Diagnostic trouble code b1342 (restraints control module (rcm) fault. update.
08/05/04 Electrical and Air Conditioning NHTSA ID: 10008579
TSB ID: 02175

Restraint system-air bag deployment strategy with advanced restraint system. *mj
07/26/04 Electrical and Air Conditioning NHTSA ID: 10008273
TSB ID: 03242

Trailer tow service kit - service tip.
07/23/04 Electrical and Air Conditioning NHTSA ID: 10008252
TSB ID: 04111

Streamlined diagnostic procedure for vehicles with malfunction indicator lamp (mil) on and diagnostic trouble codes (dtcs) p0401, p0402, p1400 or p1401. additional symptoms may include runs rough, lacks power, surge, poor fuel economy.
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07/23/04 Electrical and Air Conditioning NHTSA ID: 10008201
TSB ID: 0471

Warning indicators-parking aid-reverse sensing system (rss) and forward sensing system (fss)-false activation of warning tone-service tips. *mj update.
06/17/04 Electrical and Air Conditioning NHTSA ID: 10007386
TSB ID: 17585

Trailer tow electric brake switch/module connector may be difficult to locate in the vehicle and for certain 1999-2001 vehicles, the location is not clearly identified in the wiring diagram manual.
06/16/04 Electrical and Air Conditioning NHTSA ID: 10007360
TSB ID: 03223

Streamlined diagnostic procedure for vehicles with malfunction indicator lamp on and diagnostic trouble codes (dtcs) p0401, p0402, p1400 or p1401. additional symptoms may include runs rough, lacks power, surge, poor fuel economy.
01/20/04 Electrical and Air Conditioning NHTSA ID: 10004921
TSB ID: 17277

Beeping sound from the instrument panel when driving at/over 75 mph, traction control off indicator illuminate when vehicle is not equipped with traction control, and/or diagnostic trouble code b2477 (module configuration failure) stored in
01/14/04 Electrical and Air Conditioning NHTSA ID: 10004886
TSB ID: 03203

Malfunction indicator lamp illuminated with diagnostic trouble codes (dtcs) p0442, p0455, p0456, p0457 or p1442 or a check fuel cap lamp illuminated with dtc p0457 for the evaporative emission system.
11/14/03 Electrical and Air Conditioning NHTSA ID: 10004027
TSB ID: 03181

Remote keyless entry (rke) - service tips.
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09/03/03 Electrical and Air Conditioning NHTSA ID: 10002496
TSB ID: 16611

Power seat that moves in a arc rather than straight forward or back.
07/29/03 Electrical and Air Conditioning NHTSA ID: 10001960
TSB ID: 030504

Air bag warning lamp illuminated with diagnostic trouble codes (dtc) code b2290. *jb
07/25/03 Electrical and Air Conditioning NHTSA ID: 10001919
TSB ID: 0354

Air bag warning lamp illuminated with the diagnostic trouble code b2290. *jb
12/06/02 Electrical and Air Conditioning NHTSA ID: 637807
TSB ID: 15912

Subject regarding family or rear seat entertainment system handle concerns.
12/02/02 Electrical and Air Conditioning NHTSA ID: 637513
TSB ID: 15796

An air bag lamp illuminated and / or diagnostic trouble codes b2296 or b2295.
12/02/02 Electrical and Air Conditioning NHTSA ID: 637546
TSB ID: 15814

Subject regarding rear brake lamp illumination after exiting vehicle.
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11/07/02 Electrical and Air Conditioning NHTSA ID: 636348
TSB ID: 15710

Information on vehicles with programmable modules.
11/05/02 Electrical and Air Conditioning NHTSA ID: 636065
TSB ID: 0245

Information regarding discharged battery charging service tips and guidelines.
11/04/02 Electrical and Air Conditioning NHTSA ID: 636000
TSB ID: 02139

Battery drain service tips.
04/19/02 Electrical and Air Conditioning NHTSA ID: 630665
TSB ID: 15621

Some vehicles with the rear seat entertainment system may exhibit an inoperative condition.
04/17/02 Electrical and Air Conditioning NHTSA ID: 630458
TSB ID: 15438

Some vehicles may exhibit inoperative/flickering dome lamp, lamp staying on all the time, coming on by itself, or inoperative with any door ajar inputs to the dome lamp.
04/17/02 Electrical and Air Conditioning NHTSA ID: 630460
TSB ID: 15439

Concerns with the headlamps that turn on and a blower motor that will operate with the ignition switch in the off position.
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04/16/02 Electrical and Air Conditioning NHTSA ID: 630366
TSB ID: 15440

Some vehicles may exhibit intermittent uncommanded activation of the perimeter anti-theft system.
04/15/02 Electrical and Air Conditioning NHTSA ID: 630266
TSB ID: 15350

Exhibiting instrument panel beeping sound, trac-control off lamp on, and code b2477 stored in the instrument cluster module.
11/08/01 Electrical and Air Conditioning NHTSA ID: 624604
TSB ID: 15194

Some vehicles may exhibit a discharged battery after extended parking, over 30 days, if so, pull power drain full fuse number 6. *yd
10/31/01 Electrical and Air Conditioning NHTSA ID: 623944
TSB ID: 01156

Some vehicles may exhibit heater core leaks. *slc
07/31/15 Other NHTSA ID: 10058105
TSB ID: TSB-14-0168

Ford: safety recall on front subframe lower control arm (lca) rear attaching flange or rear body mount that can separate from subframe if vehicle is operated, for extended period, in high corrosion areas. model 1999-03 windstar.
04/28/05 Other NHTSA ID: 10014138
TSB ID: 042421

Safety belt retraction speed.
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04/07/05 Other NHTSA ID: 10013062
TSB ID: 2214

Roof ditch material cracking. this includes 1997-2003 f-150 and 2002 blackwood models. *eh service tip.
04/05/05 Other NHTSA ID: 10012954
TSB ID: 05310

Safety belt web stop button service. *eh
07/28/04 Other NHTSA ID: 10008350
TSB ID: 16423

Servicing body side molding or cladding / contact request. *mj
07/22/04 Other NHTSA ID: 10008151
TSB ID: 030104

Crease in the headliner above the left a-pillar.
07/22/04 Other NHTSA ID: 10008198
TSB ID: 03C05

Replacement of lower seat-to-floor latches on vehicles equipped with 2nd and 3rd row seats. demonstration / delivery hold. compliance recall 03c05.
06/16/04 Other NHTSA ID: 10007365
TSB ID: 02184

Power sliding door operation and diagnostic service tips.
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06/14/04 Other NHTSA ID: 10007354
TSB ID: 17525

Windshield cowl panel grille (leaf screen) breaking at the grille opening.
09/09/03 Other NHTSA ID: 10002631
TSB ID: 16920

Lean diagnostic trouble codes p0171/p0174 stored. new service isolator bolt assembly released for service.
12/02/02 Other NHTSA ID: 637561
TSB ID: 15824

Some vehicles may exhibit a partial latch condition when using the power sliding doors feature.
11/07/02 Other NHTSA ID: 636308
TSB ID: 15679

Sliding door(s) contacting the rear quarter glass. this information updates previous information, dated 03/01/2002.
11/07/02 Other NHTSA ID: 636364
TSB ID: 15722

Some vehicles may exhibit an inoperative sliding door lock.
11/05/02 Other NHTSA ID: 636112
TSB ID: 16097

Some vehicles may exhibit a front seat back frame(s) bending.
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11/04/02 Other NHTSA ID: 636011
TSB ID: 0275

Information on low tire warning indicator illumination with no diagnostic trouble codes present.
11/04/02 Other NHTSA ID: 636049
TSB ID: 0256

This bulletin involves proper procedures for preparation of service sheet metal parts coated with electro deposition primer (e-coat).
04/23/02 Other NHTSA ID: 630727
TSB ID: 15662

Check engine light on and diagnostic trouble code p0460.
04/18/02 Other NHTSA ID: 630571
TSB ID: 15464

Concerns with rattle/squeak noise from sliding doors.
04/17/02 Other NHTSA ID: 630438
TSB ID: 15420

Concerns with low tire warning lamp on.
04/17/02 Other NHTSA ID: 630462
TSB ID: 15441

Some vehicles equipped with low tire pressure warning system, may illuminate the low tire warning lamp when the tire pressures are adjusted or the tires are rotated.
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04/16/02 Other NHTSA ID: 630354
TSB ID: 15373

Some vehicles may run rough at cruise or momentarily after stopping, a check engine light,and p030x codes.
04/15/02 Other NHTSA ID: 630136
TSB ID: 15583

Some vehicles may exhibit a loose rear wiper arm.
04/15/02 Other NHTSA ID: 630188
TSB ID: 15289

Some vehicles may exhibit a malfunction indicator lamp on, no start or erratic transaxle shift condition.
04/12/02 Other NHTSA ID: 630075
TSB ID: 15542

Some vehicles may experience low tire warning lamp illuminating.*yh
04/12/02 Other NHTSA ID: 630107
TSB ID: 15568

Some vehicles with remote keyless entry (rke) may exhibit an inability to unlock one or more doors.
11/08/01 Other NHTSA ID: 624593
TSB ID: 15191

Information regarding new compass setting procedure, pdi must set all. *yd
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11/01/01 Other NHTSA ID: 624140
TSB ID: 15110

Information regarding rear entertainment system lock down screws. *slc
10/31/01 Other NHTSA ID: 623988
TSB ID: 01157

Information regarding transmission fluid usage charts. *slc

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Ford Windstar TSBs (Technical Service Bulletins)

Some things are often misunderstood about recalls and technical service bulletins (TSBs). Plus a disclaimer.

  1. Recalls do not have to be issued only because something is prone to failure. NHTSA (a government agency) can only require a recall if a failure will affect safety, emissions, fuel economy, or compliance with some other regulation or law. Manufacturers can voluntarily recall cars for problems that do not affect these, though.
  2. Recalls often apply to only some cars of a specific model year, rather than all of them. You should receive a letter from the manufacturer if your car has been recalled. You can also check with the dealer, which will know which (if any) recalls pertain to your car.
  3. The primary purpose of TSBs is to inform dealers about known problems with a car and how to fix them. They are not the same as recalls. As with recalls, TSBs often only apply to some cars, not the entire model year.
  4. Dealers often will not provide a preventive repair just because a problem described in a TSB might happen to your car. They'll usually want to observe symptoms that the problem is already affecting your car.
  5. Even if there are symptoms, a manufacturer doesn't have to pick up the cost of a TSB repair if the car is out of warranty, though sometimes they do.

We provide the text of recalls and TSBs as provided by NHTSA. There can be errors in the text. If you sign up for notifications in My Garage, we will try to get these to do, but for various reasons (some beyond our control) cannot guarantee you will receive them. When in doubt about a recall or TSB, contact the dealer.