2004 Toyota Sienna Toyota Sienna 2004

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2004 Toyota Sienna repairs by problem area

Engine (26%)

Transmission and Drivetrain (5%)

Brakes and Traction Control (5%)

Suspension and Steering (20%)

Electrical and Air Conditioning (23%)

Paint, Rust, Leaks, Rattles, and Trim (6%)

Other (15%)

Chart based on 522 repairs.
See TSBs and recalls for the 2004 Toyota Sienna.

2004 Toyota Sienna other repair cost distribution

$2500+ (0%)

$1000 - $2499 (3%)

$500 - $999 (13%)

$100 - $499 (20%)

< $100 (65%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 71 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2004 Toyota Sienna

Engine not specified

39000 mi

US $2000
Driver side sliding door cable broke and pieces of the door came flying out at me. Repair was unsussessful and car is back at shop.  

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2004 Toyota Sienna 4dr Minivan, ext.

230-horsepower 3.3L V6 5-speed automatic FWD

183000 mi Rear left sliding door would not close. 
46000 mi Drivers door hinge, broken welds. Repair under factory warranty. TSB. 
125800 mi

C $488
Passenger seatbelt jammed and would no longer retract. Replaced belt and mechanism. 
78000 mi

US $500
Center hinge replacement on passenger sliding door 
90000 mi

US $100
Passenger side power sliding door became non operational. Diagnosis was broken regulator. Original repair estimate was $1800. Cost to remove regulator and convert door to manual operation was $100. Less expensive option was chosen. 
137700 mi

US $100
Driver's side door catch was replaced -- was very noisy. Sounded like it had partially failed or was about to fail. 
166300 mi Replace/re-attach door check strap. Was previously attached using rivots which did not hold. This time welded. 
216000 mi Bolts securing driver's side sliding door rear latch pulled through sheet metal causing it to not latch shut. Replaced with longer bolts and washers, and door latched shut, but will no longer open. 
298000 mi

US $40
Replace rear lift gate supports 
145360 mi

C $200
Power sliding door jammed. 
175000 mi

US $80
Sliding door would not close 
59520 mi

C $45
One of Two rear hatch hydraulic strut blew and needed replacing. 5 mins to fix and $45 for the part. 
75000 mi We had the front driver door fixed - under recall/warranty, so free. It made a loud popping sound every time you opened it.  
81000 mi

US $200
We bought the car used, and the middle row right seat seatbelt was twisted several times. They had to open the case to straighten it. Not sure how it got so twisted in the first place. 
141500 mi

US $350
The cable on the power sliding door unravelled and caused the door to get stuck open. Had to have the motor cable assembly rebuilt. 
115000 mi

US $40
The shocks on the rear tail gate would not fully lift the door up. I replaced them both and it works fine now. 
177300 mi Sparetire assembly jammed up. Chain would not retrack after replacing tire. 
108800 mi Driver's door check strap weld broken. Repaired by drilling and using a bolt. 
115940 mi

C $1300
Right hand sliding door fell off track, breaking back right window as well. 
136400 mi

C $780
Right passenger door would not open, power or manual. A small piece of the handle actuator was broken off. 
188000 mi

US $800
Seatbelt retractors were jammed  Driver door hard to close. Other preventive maintenance. 
120000 mi Right rear door was stuck in open position becasue of a piec of plastic that was dropped in the mechanism at last visit. Had to have car towed as could not drive with door wide open. They replaced the mechanism that operates door opening a. 
85000 mi Front SeatBelts replaced under TSB. Seatbelts bind when retracting. 
90000 mi

US $170
Both headlights replaced using aftermarket headlights. OEM headlights opaque/yellowing and unsafe. 
54000 mi

US $604
The passenger window broke loose of its mount. The replacement was $600. Radiator hoses, wiper blades, air filter, cabin air filter, oil and filter was an additional $600. 
63000 mi Passenger Side Rear Power Sliding Door: Motor works, but cable may have come off the pulley. The van is still at the Dealer Service Center 
67000 mi

US $30
rear folding seat latches do not release. it jams down, it jams up. requires "new cables", part not in stock, part not ordered. Grrrr. I HATE return trips. 
74000 mi

US $180
Car was in for lube, oil and filter. Pointed out unrepaired jammed seat. They claim they "adjusted it, and its ok". It was stuck down when returned to me. It needs parts. They don't stock them. 
96300 mi

US $600
spare tire hanger cable rusts excessively in NY salty winters. Toyota issued recall notice, but has no solution for their dealers yet. Another trip will be required. Rear brake pads replaced upon inspection during LOF. 
98500 mi

US $130
Driver's seat elevation mechanism. Bar that syncs left and right elevation detached causing right side of seat to drop down. 
41000 mi Replaced rear door struts under recall. They had begun to not open the door quite as high as before. 
65000 mi Broken door guide covered under recall notice. 
36000 mi Replaced the right front strut assembly (rattling sound on rough or uneven roads). - ordered part Right headlight assembly replaced due to fogging. - ordered part Replaced the right front strut assembly (rattling sound on rough or uneven roads). Right headlight assembly replaced due to fogging. 
90000 mi There was a strange intermittent rubbing/wind noise coming from the front right of the car. I discovered that the wheel rock guard had torn and was rubbing on the tire. So, with the tire off, I cut out the part of the guard that was damaged and, using what felt like 50 zip ties (probably more like 10), I tied down the remainder of the rock guard to the body and frame. 
175000 mi

US $400
Flat tire 
42000 mi Rear Hatch sensor which controls the electric motor malfunctioned causing door to reverse and close automatically. Replace one struct, but problem remains. Replace second strut, still not fixed. Order motor. 
78300 mi

US $100
Tire leaking because not sealing against wheel. Issue was corrosion of wheel. Fixed by cleaning wheel. 
108500 mi

US $500
Door guide hinge broke. Replaced and welded. 
169340 mi

C $1
Driver door was making a bad clicking noise apparently a common issue . Fixed by drilling a hole where door stop is and put in rivet = noise is now gone . 
198400 mi

C $25
Windshield washer nozzle replacement . 
108000 mi

US $75
Front passenger shoulder belt twisted and fully extended 
117800 mi Replace driver-side door due to latch issues (done on warranty) 
133000 mi 3days after recall,>90% failure of new struts to hold hatch. Called dealer and told they need to"break in".Wrong answer!Return to dealer and was told "motor" was now problem(after 4+ yr's in service,failure free. Got vocal,struts replaced,lot#123-08.Fi 
150000 mi

US $8
Driver Door Check, lower spot weld failed. Self repaired by installing hardware and epoxy bonding. 
174100 mi DS Sliding Door cable failure. Has had cable sheath degraded >2 years, lube was applied to minimize rust. Door had operated >18,000 cycles. Not repaired at this time. 
241865 mi Passenger Side Power Sliding Door cable drive failed. Removed drive assy, operate door manually. 
253000 mi

US $78
Rear hatch gas strut failed, replace struts. 
73000 mi Rear hatch lifters could not hold rear hatch open. 

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2004 Toyota Sienna 4dr Minivan, ext.

230-horsepower 3.3L V6 5-speed automatic AWD

140000 mi

US $20
The driver side sliding door cable broke. Both sliding doors often have trouble in cold weather. The door cable was replaced only 14 months ago. Part replaced free of charge. I performed the R&R in about 3 hours. 
136000 mi

US $560
Driver side sliding door will not open, cannot be opened by shop. They tried twice, no luck. Have an appointment with the dealer to see if it can be fixed. 
134800 mi Rear hatch support was covered under recall 
152000 mi

US $600
The cable on the automatic sliding door broke. The driver side windshield wiper arm stopped working. 
59000 mi The heater in the driver seat did not work well and the cowling of the seat had come apart. Second unsuccessful attempt to fix seat heater. Successfully fixed heated seat on third try. 
117000 mi

US $350
replaced wheels/bearings on sliding driver's side door due to difficulty opening and closing the door 
replaced rear hatch struts, 
28000 mi replaced rear hatch struts for the 2nd time 
37000 mi Replaced rear hatch support struts. 
45000 mi

US $800
Spring inside the driver door broken so door hard to open and made a loud popping sound.  
131300 mi

US $85
Drivers side sliding door automatic open/close failure - severe grind/scrape against paint when opening/closing. 
145000 mi

US $60
Rear automatic door struts 
55368 mi Vibration in steering wheel Flushed mud from inside of rims  
91700 mi Automatic sliding door closing/opening cable snapped. Repaired under extended warranty by dealer. New cable mechanism installed. 
136000 mi

US $92
Replaced damaged tire 
210000 mi Driver seat was stuck in the "short person" position. 

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2004 Toyota Sienna 4-door

6-cylinder automatic AWD

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2004 Toyota Sienna 4-door

6-cylinder automatic 2WD

32000 mi Misc TSBs before warranty ends 
42000 mi

US $445
Rear lift gate struts failed. Part price alone was an exorbitant $180 each! 
43000 mi

US $450
Hatch struts failed 

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2004 Toyota Sienna 4-door

4-cylinder automatic AWD

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See TrueDelta's information for all Minivans
See TrueDelta's information for all Toyota models.

2004 Toyota Sienna Other Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2004 Toyota Sienna problems occur, check out our car reliability stats.