Volkswagen Routan Volkswagen Routan

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Volkswagen Routan repairs by problem area

Engine (28%)

Transmission and Drivetrain (10%)

Brakes and Traction Control (11%)

Suspension and Steering (10%)

Electrical and Air Conditioning (27%)

Paint, Rust, Leaks, Rattles, and Trim (9%)

Other (5%)

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Chart based on 209 repairs.
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Volkswagen Routan body repair cost distribution

$2500+ (0%)

$1000 - $2499 (0%)

$500 - $999 (6%)

$100 - $499 (6%)

< $100 (88%)

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Chart based on 17 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2012 Volkswagen Routan 4dr Minivan, ext.

283-horsepower 3.6L V6 6-speed shiftable automatic FWD

38000 mi Paint has started chipping and bubbling. Not covered by warranty. 
8200 mi Driver side sliding door was rubbing on the paint because it was out of adjustment Driver's side sliding door was still out of adjustment 
16000 mi Replaced sunroof due to getting jammed and not closing. 
68000 mi same as above replaced internal door handle where plating was pealing and windshield wiper nozzles 

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2010 Volkswagen Routan

Engine not specified

62000 mi

US $600
Back hatch leaked around top seal and into interior . This caused the rear latch to quit working correctly.We had to replace the rear latch and a body shop resealed the rear hatch gasket with a sealant/ glue. 

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2009 Volkswagen Routan 4dr Minivan, ext.

251-horsepower 4.0L V6 6-speed shiftable automatic FWD

19000 mi seal around sunroof leaking; dealer replaced 
22000 mi stitching on leather passenger seat unraveling 
7000 mi Front armrest leather splitting at rear of armrest on both doors. 
18000 mi Leather armrests on both front doors formed rips on corners for second time. Appears to be a design flaw. 
25000 mi Mirror turn signal indicator lense fell off. 

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2009 Volkswagen Routan 4dr Minivan, ext.

197-horsepower 3.8L V6 6-speed shiftable automatic FWD

113560 mi

C $150
surface rust under paint on front fender arch. surface rust under paint on rear hatch. cleaned metal, treated rust, primed and painted with custom mixed paint 
117180 mi

C $18
Rear door handles tore out. As a mechanical engineer, I could observe that the steel appeared to fail due to mechanical fatigue aggravated by rust. This is a very poor design which puts the entire load of the handle on a thin strip of body thickness steel which flexes each time the door handle is used. With time, fine surface cracks occur and rust will readily attack the metal to weaken it further. Made reinforcing bars and reinstalled handles. 
3000 mi Condensation in left headlamp assembly. Notified dealer on visit...says condition is known, condensation should drain out. Dealer kept vehicle inside overnight and condensation was gone. Vehicle is parked outside regularly and condensation is back 
4000 mi Condensation still a problem when sold. Dealer said it was "normal" and that keeping it inside would be the only fix, that was their only solution. When we kept it outside overnight it always had the condensation in the headlamp. 
2350 mi Rear bumper cover loose at upper corners, under warranty, dealer installed clips. A/C drain had bad grommet letting water into front passenger floor, under warranty, dealer replaced grommet. 
9000 mi Rear bumper cover coming loose at corners. Dealer replace retaining clips. Front bumper cover protruding under headlights. Dealer replaced retaining clips.  

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Volkswagen Routan Body Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently Volkswagen Routan problems occur, check out our car reliability stats.