2005 Volvo S40 Volvo S40 2005

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2005 Volvo S40 repairs by problem area

Engine (36%)

Transmission and Drivetrain (9%)

Brakes and Traction Control (5%)

Suspension and Steering (14%)

Electrical and Air Conditioning (24%)

Paint, Rust, Leaks, Rattles, and Trim (4%)

Other (7%)

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Chart based on 182 repairs.
See TSBs and recalls for the 2005 Volvo S40.

2005 Volvo S40 transmission repair cost distribution

$2500+ (20%)

$1000 - $2499 (20%)

$500 - $999 (0%)

$100 - $499 (33%)

< $100 (27%)

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Chart based on 15 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2005 Volvo S40 4dr Sedan

turbocharged 218hp 2.5L I5 6-speed manual AWD

128000 mi

US $300
InnerCV boot leaking 
160000 mi Replace: both rear differential seals, driver rear axle (torn boot), rear wheel bearing. 
164000 mi

US $220
Replace AWD controller and pressure sensor. 
169000 mi

US $1200
Replace clutch, flywheel, slave and angle gear collar. 

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2005 Volvo S40 4dr Sedan

turbocharged 218hp 2.5L I5 5-speed shiftable automatic FWD

71900 mi

US $45
The auto transmission felt like it slipped a gear and message appeared in Trip Computer saying 'Transmission Service Urgent'. Dealer said they were not able to replicate, but performed a software update. This seemed to fix issue. 

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2005 Volvo S40 4dr Sedan

168-horsepower 2.4L I5 5-speed shiftable automatic FWD

89000 mi Multiple warning lights illuminated, wipers switched on uncommanded, transmission reverted to "limp" mode. No parts replaced...got rid of car instead. 
138000 mi

US $1200
transmission needed to be replaced 

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2005 Volvo S40 4dr Sedan

168-horsepower 2.4L I5 5-speed manual FWD

128000 mi Clutch spring failure. Mechanic could not physically replace the spring. 
121520 mi

C $300
CV boot 
92900 mi

US $4200
CV boots 
90900 mi

US $3095
Clutch was slipping. Diagnosed as failed clutch. Replaced the clutch, flywheel, and throw out bearings. 
101000 mi

US $3072
Excessive vibration, rough ride, appears to be coming from front end. Left front axle was vibrating and inner boot torn. Replaced left front axle shaft. 
127000 mi

US $1971
Right front axle. 
81220 mi

C $248
Squeaky clutch pedal with slow return. clutch spring was replaced. 
79360 mi

C $350
Manual transmission hard to use in winter. Noisy clutch release bearing, 

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See TrueDelta's information for all Volvo models.

2005 Volvo S40 Transmission Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2005 Volvo S40 problems occur, check out our car reliability stats.