2006 Volvo S60 Volvo S60 2006

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2006 Volvo S60 repairs by problem area

Engine (31%)

Transmission and Drivetrain (6%)

Brakes and Traction Control (7%)

Suspension and Steering (23%)

Electrical and Air Conditioning (26%)

Paint, Rust, Leaks, Rattles, and Trim (4%)

Other (4%)

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Chart based on 226 repairs.
See TSBs and recalls for the 2006 Volvo S60.

2006 Volvo S60 electrical repair cost distribution

$2500+ (2%)

$1000 - $2499 (8%)

$500 - $999 (20%)

$100 - $499 (24%)

< $100 (46%)

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Chart based on 50 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2006 Volvo S60

Engine not specified

35000 mi Rear headrests would not retract. Climate control console was replaced under warranty, turns out there was a kinked wire. Problem is fixed now. 
83000 mi

US $100
Air conditioner blowing warm air. 

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2006 Volvo S60 4dr Sedan

turbocharged 300hp 2.5L I5 6-speed shiftable automatic AWD

45880 mi Door lock (was causing alarm malfunction). 
51140 mi

C $600
High pitched whine from speakers when car is running (even if radio is off). Rear passenger door lock was defective (showed code) 
81840 mi Blower motor required replacement (noisy) 
24800 mi turn signal was shorting out. Was told that this was a very common problem and eventually all of the turn signal stalks from the factory go bad. They were ready for me with a part. Signal stalk replacement 
33000 mi nav software update 

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2006 Volvo S60 4dr Sedan

turbocharged 300hp 2.5L I5 6-speed manual AWD

35000 mi $700 to repair a blower motor that was damaged due to Volvo letting debris fall into the blower when they did a windshield change. Volvo would not cover it under warranty. Still not fixed. 
60000 mi

US $550
Gas gauge intermittent. 
47200 mi Turn signal stalk replacement. 
22500 mi One headlamp was vibrating badly and replaced. 
23300 mi Had to go to a second dealer to get headlamp repair done. 
24000 mi Wiring harness replaced after headlamp repair was done incorrectly and the accessory drive belt rubbed through some wiring! 
50000 mi Needed a software code reset to fix a faulty window that wouldn't roll up properly. 

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2006 Volvo S60 4dr Sedan

turbocharged 257hp 2.4L I5 6-speed manual FWD

47000 mi I had the bulbs replaced in November - then the passenger side went out within two weeks and they said it was because the connector melted. Then it happened on the driver's side - but no melting. Now it has happened AGAIN. Replaced another headlight bulb, other side. Will be having more tests performed. 
47300 mi

US $113
Took to an ASE certified mechanic w/Volvo expertise to diagnose the premature light failure. Had to replace both bulbs on the right side and rewire the pigtail. Future repair needed on left headlight. 
62000 mi

US $1300
New alternator required. Noticed due to a whining noise. Could have continued to drive but it may have gone out at any time. Indicator signal had issues - intermittently would not keep the signal on, signal tempo would be irregular, etc. 

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2006 Volvo S60 4dr Sedan

turbocharged 257hp 2.4L I5 5-speed shiftable automatic FWD

56000 mi

US $75
drivers side brake light 

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2006 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed shiftable automatic FWD

66150 mi

US $100
In-warranty repair of radio antenna lead wire. In-warranty repair of radio antenna lead wire. 
78000 mi Replace alternator, noisy bearing 
144125 mi

US $35
Replace burnt low beam headlight bulbs 
122000 mi

US $2000
Large A/C leak, estimated repair but not done. 
141000 mi

US $65
replaced fuel level sensor 

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2006 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed shiftable automatic AWD

41540 mi

C $800
Transmission fluid, winterize, and new battery 

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2006 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed automatic FWD

62000 mi gas gauge did not work, brought to dealker to have repaired, they replaced sensor, when we got car home, all gasoline leaked out of car, had car towed back to dealer and they resealed sensor 
74000 mi

US $297
Front of AC compressor fell off due to broken bolt. repaired and cleared faults in computer and topped off freon. 
117000 mi battery connection loose 
88000 mi intermediate start problem-dealer found no cause but as a token redid the starter motor connector. I believe it will resurface. Because very intermittent it may take 6 months to show again. When it happens it results in a tow. 
106000 mi

US $100
headlight bulb-earlier repair by previous owner caused bulb not to be able to release. Had to remove entire headlight assembly, thus, bumper cover etc to get this out to remove bulb due to lack of space.This 10 min job turned into a 3 days 
119000 mi

US $525
Replaced original starter 
127000 mi

US $300
Replaced faulty A/C Compressor and recharged system 
127000 mi

US $150
A/C was blowing cooler on one side. Recharged system appears to be fine. 
143000 mi

US $900
The A/C Condenser was bad. So I forked over the painful $900. Now it works great! Plus oil change. Total bill $975.00 
157900 mi

US $700
Reset window switch. The window would auto roll up halfway and then reverse and roll back down. They reset the auto/up window switch. 
167000 mi

US $600
Check Engine Light came on. Needed new starter 
89000 mi

US $100
Left headlamp failed. Plastic cover designed to R&R bulb too close to other components. Entire bumper had to be removed. All lamps replaced. 
70000 mi

US $100
Unsure of location of leak - waiting on future analysis 
75000 mi

US $400
Passenger door locks no longer worked with auto lock 
109500 mi

US $1500
Compressor needed to be replaced 
92500 mi Replaced headlight. 
87300 mi

US $600
Head light repair. I would replace the bulb and it would last around a week and go out again. So the whole passenger side assembly was the problem. And aftermarket wheel prob. 
96500 mi

US $1200
had to replace driver side head light assmly 
123300 mi AC recharged; ignition switch went bad 
130000 mi

US $650
Had to replace starter. 
152000 mi

US $300
recharge, oil change, flush ac/ vent 
104000 mi

US $850
Air conditioner stopped working; crack discovered in condenser; part replaced @ $500 plus labor. 

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2006 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed automatic AWD

130700 mi

US $3150
Initial problem was insufficient cabin heat. Bad cabin thermometer. 

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2006 Volvo S60 4dr Sedan

turbocharged 177hp 2.0L I5 5-speed shiftable automatic FWD

11780 mi airco stops when outside temp. is higher then 20. deg. diag. comp says all is oke, even if its 35 deg. inside the car. 
12400 mi airco got fixed, former owner replaced airco pump. metal particals of old pump were in aircosystem and clogged it up. there is a venturi were high pressure liquid gets sprayed in low pressure part. here is a fine mesh filter, this was clogged. 
123460 mi Xenon bulb changed, 
137640 mi

€470
I ordered the magnetic cluths, thinking that was the problem with the AC. But the cluths was burned because the ac pump siezed up. I will replace pump later. 
151280 mi Seized ac pump 

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2006 Volvo S60 4dr Sedan

168-horsepower 2.4L I5 5-speed automatic FWD

11160 mi Indicator relay in dashboard replaced. 

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See TrueDelta's information for all Volvo models.

2006 Volvo S60 Electrical Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2006 Volvo S60 problems occur, check out our car reliability stats.