Ford Fusion
Problems and Repair Histories

Select model year:  2010 2009 2008 2007 2006
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Below you'll find Ford Fusion problem and repair descriptions submitted through the Car Reliability Survey and the Car Repair History Survey that supplements it.

Members: to view all Ford Fusion problems and repair histories, instead of a maximum of 5 cars per model year on this page (10 if a model year is selected, see list of years above).

Not a member yet? Read about TrueDelta's research and how to participate by clicking here.

To measure reliability, TrueDelta calculates a "Successful Repair Trips per 100 Cars per Year" stat. The latest Car Reliability Survey (CRS) results include Ford Fusion reliability information based on owner experiences through June 30, 2010:

Successful Repair Trips per Year (per 100 vehicles)
YearMakeModel

Trips / Year
per 100

TS Cars
Mon/Car
Av Odo
2010FordFusion

39

Fewest         Most

85
6.5
7800
2009FordFusion

29

Fewest         Most

34
9.9
12500
2008FordFusion

24

Fewest         Most

56
9.8
22400
2007FordFusion

21

Fewest         Most

61
8.4
44400
2006FordFusion

38

Fewest         Most

57
7.8
49200
 

To see how the Ford Fusion's repair frequency compares to other model years and competing car models, and for a table key, click here. Updated quarterly.

Details: Ford Fusion Repair Histories

Odometer readings and repair costs are in local units.

Engines for which repairs have been reported

Note: Repairs could have been reported for other engines, but as a non-member you can only view a maximum of 5 repair histories per model year. To view them all, become a member.

2010 Ford Fusion 4dr Sedan

191-horsepower 2.5L I4 Hybrid CVT FWD

Ford Fusion in New Brunswick, Canada
MonthYearOdoCostDescription
May201013000 0 First odometer entry.
Jun2010140000Hybrid battery was loose in brackets causing a significant rattle. They removed the battery and re- seated it. 
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Ford Fusion in Illinois, United States
MonthYearOdoCostDescription
Jan20100 0 First odometer entry.
Mar201010000Replace passenger seat bottom leather which was curling/wrinkling; replace floor mats that said "mariner" instead of fusion Replace the chrome letter "I" in Hybrid that fell off the driver's side door; replace front Chrome grill that had the Chrome finish bubbling off already 
Jun20103000 0 Most recent odometer entry.
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Ford Fusion in California, United States
MonthYearOdoCostDescription
Aug20093000 0 First odometer entry.
May201080000Speedometer stopped working. Needle stayed at 0 MPH regardless of the speed of the car. 
Jun20109000 0 Most recent odometer entry.
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Ford Fusion in California, United States
MonthYearOdoCostDescription
Jul20090 0 First odometer entry.
Feb2010 0Hybrid Regenerating Brakes software flash 
Jul201012000 0 Most recent odometer entry.
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Ford Fusion in Virginia, United States
MonthYearOdoCostDescription
Apr20090 0 First odometer entry.
Nov200998000Sync system health-reported brake malfunction (unspecified). ABS code. Dealer had to reflash computer, no malfunction (stored code went active-unknown reason) 
Jun201020000 0 Most recent odometer entry.
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2009 Ford Fusion 4dr Sedan

221-horsepower 3.0L V6 6-speed automatic FWD

Ford Fusion in Wisconsin, United States
MonthYearOdoCostDescription
Sep200917100 0 First odometer entry.
Sep2009171000no repairs at all since purchased new 3.09 
Jul201037000 0 Most recent odometer entry.
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Ford Fusion in Ontario, Canada
MonthYearOdoCostDescription
Apr20090 0 First odometer entry.
Jan201080000losing nitrogen in same tire 3 times 
Jun201012000 0 Most recent odometer entry.
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Ford Fusion in Louisiana, United States
MonthYearOdoCostDescription
Mar20090 0 First odometer entry.
Jul200930000car drifts to right engine has knock at idle some of the time. It is getting worse as I drive further. 
Mar201070000knock comes and goes 
Jun201010000 0 Most recent odometer entry.
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2009 Ford Fusion 4dr Sedan

160-horsepower 2.3L I4 5-speed manual FWD

Ford Fusion in Kansas, United States
MonthYearOdoCostDescription
Feb20090 0 First odometer entry.
Feb2010 0backlight out on radio button, Replaced Radio. Rattle in Dash and Rattle by sunroof in headliner The radio that was installed to fix the backlight problem had bad reception. A new radio was ordered. Visor Clip Replaced, Rattle in dash was fixed. Ordered radio was installed. 
May2010170000Coolant bottle would overflow when the A/C was run and the engine got hot. It was determined the cap was not sealing properly, the Coolant bottle was replaced. front brakes made a click or pop noise once when cold when backing out of the garage, Clips were installed to eliminate the noise. 
Jun2010180000Took the car in for an alignment check as preventative maintenance, The control arm had to be replaced to bring the front left camber into alignment. 
Jul2010190000I could feel engine vibration through the clutch pedal. The shop updated the PCM Software. Did not make a change in the vibration 
Aug201019000 0 Sold.
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2009 Ford Fusion 4dr Sedan

160-horsepower 2.3L I4 5-speed automatic FWD

Ford Fusion in Texas, United States
MonthYearOdoCostDescription
Aug201045900422Speedometer broke. Speedo partially inoperative, operates at random/erratic times, transmission has erratic shift pattern. EEC Test, code P0720, tested and replaced OSS (Odometer Speed Sensor). Part cost = 101.82, Labor cost = 311.81 
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2008 Ford Fusion 4dr Sedan

221-horsepower 3.0L V6 6-speed automatic AWD

Ford Fusion in New York, United States
MonthYearOdoCostDescription
Mar20080 0 First odometer entry.
Apr2010 0warped cowl 
Jun201020000 0 Most recent odometer entry.
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Ford Fusion in Ontario, Canada
MonthYearOdoCostDescription
Mar20080 0 First odometer entry.
Aug200880000Driver's door sill damaged during installation at factory, noticed as a white dsicoloration of camel colored door sill, part on order from US Rear passenger cushion behind driver unable to support weight of occupant, deformation occurs that does not immediately dissipate when occupant exits seat. Advised by service adviser that although issue noted, unsure if can be fixed. 
Jun201043000 0 Most recent odometer entry.
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Ford Fusion in Massachusetts, United States
MonthYearOdoCostDescription
Mar20080 0 First odometer entry.
Mar2009200000Fuel cap needed to be replaced/caused ck engine light to go on. 
Jun201048000 0 Most recent odometer entry.
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Ford Fusion in Pennsylvania, United States
MonthYearOdoCostDescription
Jan20081000 0 First odometer entry.
Feb200810000Auto dimming mirror not working correctly, new one ordered and installed. 
Sep20098000 0 Sold.
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Ford Fusion in Indiana, United States
MonthYearOdoCostDescription
Mar20080 0 First odometer entry.
Jun200830000Blown passenger front speaker. Audiophile System. 
Jan2009140000HVAC blower motor squeaking. 
Dec2009290000Leather on driver's seat cracked and split open 
Jun201034000 0 Most recent odometer entry.
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2007 Ford Fusion 4dr Sedan

221-horsepower 3.0L V6 6-speed automatic AWD

Ford Fusion in Saskatchewan, Canada
MonthYearOdoCostDescription
Aug200714000 0 First odometer entry.
Jun2008220000A/C stinks, dealer tried fixing 3 times, still stinks. Probably won't buy another Ford, after always owning them. 
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Ford Fusion in North Carolina, United States
MonthYearOdoCostDescription
Mar20077000 0 First odometer entry.
Jun2009500000Coudy transmission fluid. Occassional harsh shift. Per Ford TSB internal transmission component changed and PCM reprogrammed. Car was driving OK when dropped off, but the transmission fluid was very dirty. 
Jun201069000 0 Most recent odometer entry.
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Ford Fusion in Maryland, United States
MonthYearOdoCostDescription
Nov20060 0 First odometer entry.
Feb200720000Terrible in-city gas mileage, 13 mpg 
Jul20088000 0 Most recent odometer entry.
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Ford Fusion in Idaho, United States
MonthYearOdoCostDescription
Feb20072000 0 First odometer entry.
Dec200740000Car seems to hesitate when accelerating there have been TSB's for this in the past but for my particular car (2007 awd v6) one was not found and I was told all fusions do this. Also took it in for a squeeky passenger seat which they did do the TSB repair 
Jan200913000 0 Most recent odometer entry.
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Ford Fusion in Michigan, United States
MonthYearOdoCostDescription
Aug200824000 0 First odometer entry.
Feb2009310000A bearing went out in right rear axle. 
Jul201058000 0 Most recent odometer entry.
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2006 Ford Fusion 4dr Sedan

221-horsepower 3.0L V6 6-speed automatic FWD

Ford Fusion in Ohio, United States
MonthYearOdoCostDescription
May200814000 0 First odometer entry.
Sep2008180000The plastic trim on the moon roof that hides the gears disconnected from the window and interfered with operation of the moon roof.  
Oct20082400050The sunroof guards that hide the metal gears and parts had broken. The repair was fast and covered completely under warranty.  
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Ford Fusion in Arizona, United States
MonthYearOdoCostDescription
Apr200831000 0 First odometer entry.
May2008320000Auto temperature control sensor for AC failed. Replaced under original factory warranty. This was the first repair of any kind on this car. 
Aug20094600040Driver's inside door handle broke. Replaced the door handle mechanism. 
Apr201052000 0 Sold.
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Ford Fusion in New York, United States
MonthYearOdoCostDescription
Apr200815000 0 First odometer entry.
May2008160000A faulty transmission control module caused intermittent stalling and various drivability problems. 
Mar2009250000A "buzzing" noise was heard from the firewall area of the car that usually occurred within 15-20 min. after starting. The noise was most prominent at idle and low speeds but generally abated at speeds>40 mph.  
Jul2009280000"Ticking" noise heard from engine within first 15 min. of driving or until engine reaches normal operating temp. 
Aug200929000180I perceive the noise as being related to the lifters or perhaps some reciprocating part in the top end. The engine sounds as though it is slowly coming apart. Everyone who should take responsibility assures me that this is normal but it isn't. 
Sep2009300000ticking sound from engine after warmup was bothersome. The dealer did not find anything unusual. 
Jun201039000 0 Most recent odometer entry.
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Ford Fusion in West Virginia, United States
MonthYearOdoCostDescription
Mar200825000 0 First odometer entry.
Sep2009530000Transmission slipping. Car went to shop and parts were ordered. They will be installed (new transmission) next week. Not under warranty. 
Jun201058000 0 Most recent odometer entry.
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Ford Fusion in Oregon, United States
MonthYearOdoCostDescription
Jan200710000 0 First odometer entry.
Mar2007120000Air leak in drivers window; door rattle; dash rattle 
Dec200840000 0 Most recent odometer entry.
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Important: Most cars for which no repairs have been reported are not shown to make it easy to find those with repair information. So these repair histories should not be used to infer reliability. Instead, they provide an idea of the the problems and repairs Ford Fusion owners have been experiencing,

To see all repairs that have been reported, and not only 5 repair histories per model year, and help provide the data. Site membership is free for Car Reliability Survey participants.

Want to view reliability information and repair histories for another car model?  

Ford Fusion Forums (TrueDelta partners)

These forums have helped make our results possible. For discussions of the Fusion by owners, visit:

FordFusion.net -- Ford Fusion forum

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