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2002 Mercury Mountaineer Technical Service Bulletins (TSBs)

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TSB Date Problem Area TSB Text
02/20/08 NHTSA ID: 10023943
TSB ID: 07212

Some 1997-2008 vehicles equipped with a 4.6l 2v, 5.4l 2v, or 6.8l 2v engine--spark plug thread repair procedure--not covered under new vehicle limited warranty. *nj this includes f-53 motorhome chassis. updated 2/23/10.
03/13/06 NHTSA ID: 10019379
TSB ID: 05213

Malfunction indicator lamp on with pcm diagnostic trouble code p0463 and/or ic diagnostic trouble code b1201 - fuel gauge drops to empty or slow to update after refueling.
01/25/06 NHTSA ID: 10018959
TSB ID: 05N04

Extended coverage program 05n04 - extended coverage for composite intake manifold. this program is being provided as a settlement to a class action lawsuit. the terms of the settlement extend the coverage of the all-composite intake manif
01/12/06 NHTSA ID: 10018745
TSB ID: 041601

Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running.
12/14/05 NHTSA ID: 10018064
TSB ID: 051710

Noise from rear wheel hub bearings.
12/06/05 NHTSA ID: 10017881
TSB ID: 18572

No start/hard start n hot soak restart.
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12/05/05 NHTSA ID: 10017860
TSB ID: 18719

Malfunction indicator lamp coming on with diagnostic trouble codes (dtcs) p0171, p0172, p0174 and/or p0175 (fuel system too rich or lean).
10/07/05 NHTSA ID: 10016789
TSB ID: 050618

Rear axle noise repair. *sc
10/07/05 NHTSA ID: 10016798
TSB ID: 051313

Hard start/no start condition during cold ambeint temperatures after short hot soak period-4.0l engine. *sc
04/18/05 NHTSA ID: 10013388
TSB ID: 042115

Fuel gauge slow to update after refueling. *eh
04/07/05 NHTSA ID: 10013064
TSB ID: 02216

Excessive sulfur smell from exhaust. *eh
01/18/05 NHTSA ID: 10011332
TSB ID: 18121

Fuel gauge slow to update.
01/06/05 NHTSA ID: 10011162
TSB ID: 031404

Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. to include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.
12/07/04 NHTSA ID: 10010731
TSB ID: 18217

Multiple vehicles - fuel level indication concerns - service tip. various models including 2005 super duty f-series, excursion, expedition, explorer, mountaineer and aviator.
12/07/04 NHTSA ID: 10010735
TSB ID: 18224

Runs rough or misfire - diagnostic trouble codes p0300-p0308 or p0316.
08/05/04 NHTSA ID: 10008580
TSB ID: 02176

Lamp-brake-invadvertent disabling of brake shift interlock. *mj
08/05/04 NHTSA ID: 10008581
TSB ID: 02177

Cooling system-motorcraft premium gold engine coolant-serivce tips. *mj
07/28/04 NHTSA ID: 10008352
TSB ID: 16427

Low speed or stationary noise/vibration at lower steering shaft area when turning. *mj
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07/26/04 NHTSA ID: 10008278
TSB ID: 03256

Engine-romeo built 4.6l 2v-tick noise from engine-engines built before 9/17/2003. *mj
07/26/04 NHTSA ID: 10008281
TSB ID: 03263

Anti-lock brake system (abs) lamp illuminated and diagnostic trouble code (dtc) c1235, c1236, c1237 on vehicles with differential-mounted rar wheel speed sensor.
07/22/04 NHTSA ID: 10008166
TSB ID: 17316

Fuel signal to instrument cluster service tip.
07/22/04 NHTSA ID: 10008115
TSB ID: 17544

Generator noise in cold ambient temperatures. *mj
06/10/04 NHTSA ID: 10007334
TSB ID: 17494

Distance to empty not displayed.
06/03/04 NHTSA ID: 10007207
TSB ID: 02M01

Customer satisfaction program 02m01 supplement #4. certain ford 2000 through 2003 vehicles equipped with a tube-mounted egr pressure sensor - additional egr pressure sensor warranty coverage. supplement #3. *mj supplement #6
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01/29/04 NHTSA ID: 10005087
TSB ID: 16508

Vibration condition. contact request st. louis region. oasis.
11/17/03 NHTSA ID: 10004057
TSB ID: 17163

Excessive engine cooling fan noise.
11/17/03 NHTSA ID: 10004060
TSB ID: 17167

Multiple vehicles with 3.0l or 4.0l engines lacks power/runs rough/black smoke. 2004 sport trac included.
11/17/03 NHTSA ID: 10004076
TSB ID: 17215

The amber anti-lock brake system (abs) warning light on with diagnostic trouble codes c1235, c1236/c1237 stored in memory.
11/04/03 NHTSA ID: 10003844
TSB ID: 16968

Driveability conditions due to calibration vehicles equipped with the 4.0l sohc engine. idle air control (iac) valve replacement for these symptoms is typically not effective.
10/29/03 NHTSA ID: 10003744
TSB ID: 03144

Engine misfire or rough running condition with coil on plug (cop) ignition systems may be more accurately diagnosed using the optional worldwide diagnostic system (wds) coil on plug (cop) kit. 2003 super duty f series included.
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10/09/03 NHTSA ID: 10003162
TSB ID: 17049

Rough idle / engine shake.
10/09/03 NHTSA ID: 10003176
TSB ID: 17069

Rough/rolling idle or hesitation after first startup or a rough/rolling engine speed when returning to idle after a short trip.
10/08/03 NHTSA ID: 10003118
TSB ID: 03164

Some vehicles, equipped with the 4.6l 2v engine, with an engine build date prior to 8/29/03 may exhibit an engine tick noise that is present at all temperatures during idle. 2004 models included.
09/17/03 NHTSA ID: 10002780
TSB ID: 0398

Malfunction indicator lamp (mil) illumination with diagnostic trouble codes p0442, p0455, p0456, p0457, p1442 or check fuel cap lamp illuminated with diagnostic trouble code p0457.
09/16/03 NHTSA ID: 10002769
TSB ID: 03106

Throttle cable routing and splash shield modification when replacing throttle cable during normal service.
09/10/03 NHTSA ID: 10002658
TSB ID: 16771

Rough / rolling idle and hesitation on acceleration after a first cold startup.
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09/09/03 NHTSA ID: 10002637
TSB ID: 16926

Stability assist (advancetrac/ivd) systems may not be recalibrated properly using wds.
09/09/03 NHTSA ID: 10002629
TSB ID: 16918

Anti-lock brake system (abs) indicator lamp on with codes c1235 and c1236 or c1237.
09/03/03 NHTSA ID: 10002482
TSB ID: 0335

Idle air control (iac) valve diagnostic service tips.
03/25/03 NHTSA ID: 10000592
TSB ID: 870197

Incorrectly installed gear driven camshaft position (cmp) sensor synchronizer assemblies causing surge, lost of power, malfunction indicator lamp on and diagnostic trouble codes p1336, p1309 and p0340.
12/09/02 NHTSA ID: 637920
TSB ID: 0281

Some vehicles equipped with the 4.0 sohc (single over-head cam) engine may exhibit a primary timing chain rattle noise.
12/06/02 NHTSA ID: 637783
TSB ID: 15899

Subject regarding theft light relocation.
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12/06/02 NHTSA ID: 637796
TSB ID: 15906

Information on power steering leak condition.
12/06/02 NHTSA ID: 637803
TSB ID: 15910

Concerns with brake vibration, roughness and / or grinding noise, and excessive brake rotor corrosion.
12/04/02 NHTSA ID: 637700
TSB ID: 15853

Subject regarding intermittent engine quit during transmission engagements or parking maneuvers.
12/02/02 NHTSA ID: 637528
TSB ID: 15804

Some vehicles built since october 1, 2001 may exhibit a no start condition or an intermittent no start condition, and / or possibly no communication from the powertrain electronic controller with the wds / ngs diagnostic equipment.
11/26/02 NHTSA ID: 637476
TSB ID: 15783

Some vehicles may exhibit excessive sulphur smeel from the exhaust under certain drive modes.
11/07/02 NHTSA ID: 636316
TSB ID: 15984

Exhibiting squeak / creak noises during front suspension movement.
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11/05/02 NHTSA ID: 636110
TSB ID: 16094

Some vehicles may exhibit fuel diagnostic trouble codes p0171, p0172, p0174, p0175 or mass air flow diagnostic trouble codes p0102, p0103, p0112, p0113.
11/04/02 NHTSA ID: 636013
TSB ID: 0276

Information on diagnosing engine rattle noise from primary chain drive area between 2000-3000 rpm on cold engine operation only.
04/19/02 NHTSA ID: 630700
TSB ID: 15647

Some vehicles equipped with a v6 engine may exhibit a steering rattle noise which may be heard and felt in the steering wheel and column.
04/18/02 NHTSA ID: 630515
TSB ID: 01246

Engine oil system priming procedures, service tips for reports of premature engine failure.
04/18/02 NHTSA ID: 630576
TSB ID: 15470

Concerns with spark knock noise or chain rattle noise between 2000-3000 rpm, during cold engine operation only.
04/18/02 NHTSA ID: 630600
TSB ID: 15489

Some vehicles equipped with 4.6l engines may exhibit a high frequency whine noise (hair dryer type noise), that lasts for 30-60 seconds after cold start.
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04/17/02 NHTSA ID: 630423
TSB ID: 15408

Some vehicles equipped with dual automatic temperature control (datc) may exhibit inoperative redundant steering wheel controls (rswc).
04/16/02 NHTSA ID: 630395
TSB ID: 15383

Some vehicles may exhibit an intermittent no crank condition and no communication from the powertrain electronic controller with the wds/ngs diagnostic equipment.
04/15/02 NHTSA ID: 630128
TSB ID: 15580

Some 4 door vehicles may exhibit a steering column rattle at speeds of 10-20 mph on uneven surfaces.
04/15/02 NHTSA ID: 630184
TSB ID: 15286

Some vehicles may exhibit an intermittent no crank condition and no communication from the powertrain electronic controller (ptec) with the wds / ngs diagnostic equipment.
04/15/02 NHTSA ID: 630190
TSB ID: 15290

Some 4.0l sohc may exhibit an engine oil leak condition, coming from the oil pan or ladder frame area.
04/12/02 NHTSA ID: 630047
TSB ID: 15519

Some vehicles may experienced a strong sulphur odor during certain drive modes.*yd
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04/12/02 NHTSA ID: 630072
TSB ID: 15540

Information regarding engine wind noise.*yh
04/11/02 NHTSA ID: 630001
TSB ID: 0214

Some engine assemblies with aluminum cylinder heads repaired in-vehile have been found to leak coolant and/or oil from the cylinder head gasket area.
04/11/02 NHTSA ID: 630018
TSB ID: 15532

Information on vehicles exhibitng fuel line damage due to pinching/squeezing of the fuel return line.
02/26/02 NHTSA ID: 627927
TSB ID: 01205

Some vehicles may exhibit vacuum or air leaks in the intake manifold and / or engine system causing diagnostic trouble codes p0171 and or p0174.
12/03/01 NHTSA ID: 625792
TSB ID: 15248

Some owners may notice a knocking noise from the rear of the vehicle when the brakes are applied.
11/30/01 NHTSA ID: 625737
TSB ID: 15210

Some vehicles equpped with 4.0l engine may exhibit excessive sulphur smell fromthe exhaust system while operating under certain drive modes related to calibration.
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10/23/01 NHTSA ID: 622833
TSB ID: 15017

Stiff steering or poor steering wheel returnability.
10/22/01 NHTSA ID: 622785
TSB ID: 14795

Some vehicles may exhibit a noisy and / or loose front wheel bearing.
10/22/01 NHTSA ID: 622789
TSB ID: 14983

Some vehicles equipped with 4.0l engine may exhibit excessive sulphur smell from the exhaust system while oeprating under drive modes.
09/07/01 NHTSA ID: 621091
TSB ID: 15084

Steering wheel shudder during low-speed turning maneuvers.
09/07/01 NHTSA ID: 621099
TSB ID: 15091

Some vehicles may exhibit a scrunch noise from the upper steering column when making near full lock turns.
09/06/01 NHTSA ID: 621057
TSB ID: 15058

Some vehicles equipped with a 5r55w automatic transmission may exhibit a tick noise while at idle in park and neutral.
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07/23/01 NHTSA ID: 620229
TSB ID: 14933

Some vehicles may exhibit a yellow four wheel anti-lock brake (4wabs) lamp illuminated and a diagnostic trouble code (dtc) b1342 (anti-lock brake control module failure) in self test.
07/23/01 NHTSA ID: 620238
TSB ID: 14947

Some vehicles may exhibit a steering wheel shudder during low speed turning maneuvers.
07/20/01 NHTSA ID: 620212
TSB ID: 14894

Some vehicles may exhibit a repetitive thump / knock noise from the rear which is proportional to wheel speed when brake. this may be caused by the initial finish / spiral cut of the rear break rotor(s).
07/20/01 NHTSA ID: 620214
TSB ID: 14896

Some vehicles may exhibit an error indicating that there is no communication or return diagnostic trouble codes (dtc) that are not related to the anti-lock brake (abs) system when retrieving dtcs from or attempting to view pids in the abs m
07/20/01 NHTSA ID: 620216
TSB ID: 14900

Some vehicles may exhibit an anti-lock brake system light on with diagnostic trouble code c1230 and / or c1237 from the anti-lock brake system.
07/19/01 NHTSA ID: 620181
TSB ID: 14903

Information regarding trailer wiring - brake controller connector location.
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06/01/01 NHTSA ID: 619473
TSB ID: 14723

Some vehicles may exhibit a tinny rattle noise coming from the center steering column area while driving over bumpy roads. this may be due to a frequency being induced into the brake shift interlock (bsi) switch pintle, creating an audibl
05/31/01 NHTSA ID: 619455
TSB ID: 14726

Information on the intake manifold valley stuffer bag.
05/23/01 NHTSA ID: 619337
TSB ID: 14868

Some vehicles equipped with the 4.0 sohc engine may exhibit a primary chain rattle noise (sometimes described as a spark knock-type noise).
09/07/01 Engine NHTSA ID: 621124
TSB ID: 15107

Some vehicles may require excessive effort when trying to insert the key into the ignition lock cylinder.
07/20/01 Engine NHTSA ID: 620210
TSB ID: 14890

Some vehicles may exhibit excessive efforts when trying to insert or remove the key from the ignition lock.
05/20/09 Transmission and Drivetrain NHTSA ID: 10028736
TSB ID: TSB-08-19-3

Ford: some vehicles may exhibit oil separation from the internal lube found in the unitized cartridge seal. oil separation appears to be and is often misdiagnosed, as an axle lube leak.
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12/06/05 Transmission and Drivetrain NHTSA ID: 10017892
TSB ID: 05618

Rear axle noise repair.
04/28/05 Transmission and Drivetrain NHTSA ID: 10014089
TSB ID: 03254

5r55w transmission - no 3rd gear or slipping 2-3 shift - diagnostic trouble code p0733 and p0745 - vehicles built prior to 3/4/2002.
04/28/05 Transmission and Drivetrain NHTSA ID: 10014100
TSB ID: 06216

Limited slip axle chatter, shudder, binding sensation, or vibration during low speed turning maneuvers.
04/28/05 Transmission and Drivetrain NHTSA ID: 10014086
TSB ID: 042107

General (pcm) power train control module programming procedures.
04/18/05 Transmission and Drivetrain NHTSA ID: 10013398
TSB ID: 042212

Gear selector lever - increased effort to shift from drive to park.
04/15/05 Transmission and Drivetrain NHTSA ID: 10013369
TSB ID: 04217

General power train control module (pcm) programming procedures.
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04/05/05 Transmission and Drivetrain NHTSA ID: 10012952
TSB ID: 0537

Driveline 1st order vibration/boom/drone.
01/18/05 Transmission and Drivetrain NHTSA ID: 10011333
TSB ID: 18123

Updated rear halfshaft removal procedure.
12/07/04 Transmission and Drivetrain NHTSA ID: 10010732
TSB ID: 18221

Rear axle noise. oasis. various models including 2005 explorer, mountaineer and aviator.
09/23/04 Transmission and Drivetrain NHTSA ID: 10009332
TSB ID: 17905

Multiple vehicles using fehp rear axle fluid. fluid usage change.
09/07/04 Transmission and Drivetrain NHTSA ID: 10008994
TSB ID: 04105

Axle seal leaks. leaks from rear halfshaft axle seal. service tips.
07/23/04 Transmission and Drivetrain NHTSA ID: 10008236
TSB ID: 17736

Rear axle noise.
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07/23/04 Transmission and Drivetrain NHTSA ID: 10008222
TSB ID: 17717

Rear axle chatter, shudder, binding sensation, or vibration during low speed turns.
07/22/04 Transmission and Drivetrain NHTSA ID: 10008120
TSB ID: 17555

Certified rear axle available. *mj
07/22/04 Transmission and Drivetrain NHTSA ID: 10008124
TSB ID: 17560

Rear axle noise. also includes lincoln aviator 2002. *mj
06/22/04 Transmission and Drivetrain NHTSA ID: 10007413
TSB ID: 17641

Rear 3.55 axle noise. certified rear axle or improved gear set available.
05/21/04 Transmission and Drivetrain NHTSA ID: 10007006
TSB ID: 04B15

Rear axle date code inspection and service. vehicles may have been built with an improper mix of rear axle lubricant and friction modifier additive. if so, the customer may experience noise and vibration while driving. *mj
11/17/03 Transmission and Drivetrain NHTSA ID: 10004046
TSB ID: 17107

Driveline vibration on drone/boom at highway speeds.
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11/14/03 Transmission and Drivetrain NHTSA ID: 10004037
TSB ID: 03198

Chatter, shudder, a binding sensation, or vibration during low speed turns on vehicles equipped with the 9.75 inch or 8.8 inch limited slip rear axle.
11/04/03 Transmission and Drivetrain NHTSA ID: 10003838
TSB ID: 16949

Rear axle vibration/drone above 60 mph.
10/29/03 Transmission and Drivetrain NHTSA ID: 10003747
TSB ID: 03147

Shudder during 4/5 upshift and/or 5/4 downshift on vehicles equipped with a 4.6l engine and 5r55w automatic transmission.
10/29/03 Transmission and Drivetrain NHTSA ID: 10003748
TSB ID: 03148

New transmission cooler flusher - service tips. 2003 escort and super duty f series included.
10/09/03 Transmission and Drivetrain NHTSA ID: 10003164
TSB ID: 17054

Axle whine at cruise or during acceleration/ deceleration.
09/10/03 Transmission and Drivetrain NHTSA ID: 10002674
TSB ID: 16806

Fluid leaks from the rear halfshaft seal. 2002-2003 explorer/mountaineer/aviator added.
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09/08/03 Transmission and Drivetrain NHTSA ID: 10002609
TSB ID: 16898

A whine noise on tip-in at speeds of 45 to 65 mph. this may be due to driveline stack-up tolerance with the driveshaft and rear axle.
07/25/03 Transmission and Drivetrain NHTSA ID: 10001921
TSB ID: 0357

Fluid leak from the converter housing area. *jb
12/03/02 Transmission and Drivetrain NHTSA ID: 637586
TSB ID: 15840

Some vehicles with the 4.6l engine and all wheel drive built between 02/25 and 04/24, 2002 may exhibit a shudder on the 4-5 upshift and / or the 5-4 downshift.
11/05/02 Transmission and Drivetrain NHTSA ID: 636071
TSB ID: 02101

Some all-wheel drive vehicles may exhibit a growl noise at speeds of 65-112 km/h (40-70 mph).
11/04/02 Transmission and Drivetrain NHTSA ID: 636027
TSB ID: 0262

Subject regarding 5r55w automatic transmission harsh upshifts during light to medium throttle concerns.
11/04/02 Transmission and Drivetrain NHTSA ID: 636052
TSB ID: 0258

Inoperative or inacurrate speedometer, 4x4 lamp illuminatd, and / or diagnostic trouble code p1635 or p1639.
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04/19/02 Transmission and Drivetrain NHTSA ID: 630698
TSB ID: 15646

Concerns with clunk noise from front axle area.
04/18/02 Transmission and Drivetrain NHTSA ID: 630604
TSB ID: 15495

Some all wheel drive vehicles may exhibit a growl noise at speeds of approximately 45 mph and above.
04/16/02 Transmission and Drivetrain NHTSA ID: 630325
TSB ID: 01223

Some vehicles built prior to 11/11/2001 equipped with 5r55w transmission and 4.6l engine, may exhibit a buzzing noise when the torque converter is engaged.
04/11/02 Transmission and Drivetrain NHTSA ID: 629999
TSB ID: 0213

Some all wheel drive equipped vehicles may exhibit a growl noise at speeds of 65-112 km/h (40-70 mph).
02/28/02 Transmission and Drivetrain NHTSA ID: 627952
TSB ID: 01207

Some vehicles produced before 9/6/2001 equipped with the 5r55w transmission may exhibit a tick noise emanating from the front or intermediate servo cover.
02/26/02 Transmission and Drivetrain NHTSA ID: 627917
TSB ID: 01203

Exhibit harsh 1-2, 3-4 upshifts at light to medium throttle on some vehicles equipped with a 4.6l engine and 5r55w automatic transmission built through 9/21/2001.
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12/04/01 Transmission and Drivetrain NHTSA ID: 625833
TSB ID: 15267

Some vehicles with 5r5w may exhibit a no engagement condition. engineering is investigating.
12/03/01 Transmission and Drivetrain NHTSA ID: 625796
TSB ID: 15251

Some 4x4 vehicles with fewer than 10,000 miles may exhibit grease oozing from the front driveshaft cv joint.
11/30/01 Transmission and Drivetrain NHTSA ID: 625704
TSB ID: 15250

Information regarding misdiagnosis of main controls - incorrect pressures.
11/30/01 Transmission and Drivetrain NHTSA ID: 625715
TSB ID: 01181

Brake shift interlock.*jb
11/30/01 Transmission and Drivetrain NHTSA ID: 625736
TSB ID: 15209

Some all-wheel drive vehicles equipped with 4.0l engine may exhibit a whine noise from the front driveline at speeds between 40 - 80 mph.
10/23/01 Transmission and Drivetrain NHTSA ID: 622835
TSB ID: 15019

Some vehicles equipped with 5r55w transmission may exhibit a whine noise that occurs in 3rd gear only.
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10/22/01 Transmission and Drivetrain NHTSA ID: 622639
TSB ID: 01111

Some vehicles equipped with a 4.0l engine and 5r55w automatic transmission built 11/13/2000 through 5/21/2001 may exhibit light throttle soft or long 2-3 upshifts between 16-40 km/h (10-25 mph) or harsh 3-4 upshifts between 32-56 km/h (20-3
10/22/01 Transmission and Drivetrain NHTSA ID: 622644
TSB ID: 01115

Fluid leak in the converter housing area on vehicles built 11/13/2000 through 4/27/2001.
10/22/01 Transmission and Drivetrain NHTSA ID: 622758
TSB ID: 14966

Some all-wheel drive vehicles may exhibit a whine noise from the front driveline at speeds between 40 and 80 miles per hour.
09/07/01 Transmission and Drivetrain NHTSA ID: 621094
TSB ID: 15088

Some vehicles equipped with 5r55w transmission may exhibit no transmission engagement into forward and / or reverse gear.
09/06/01 Transmission and Drivetrain NHTSA ID: 621024
TSB ID: 15030

Some vehicles may exhibit a transmission shifter stuck in the park gear position.
09/06/01 Transmission and Drivetrain NHTSA ID: 621073
TSB ID: 15069

Vehicles equipped with the 5r55w automatic transmission built prior to 08/01/2001 may exhibit a neutral out condition when coming to a stop.
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09/06/01 Transmission and Drivetrain NHTSA ID: 621084
TSB ID: 15080

Some vehicles with fewer than 10,000 miles may exhibit grease oozing from the front driveshaft cv joint.
09/05/01 Transmission and Drivetrain NHTSA ID: 620993
TSB ID: 01142

Some vehicles, built prior to 8/01/2001, may exhibit a whine or howl noise during cold starts at temperatures below 4 degrees c (40 degrees f).
07/23/01 Transmission and Drivetrain NHTSA ID: 620230
TSB ID: 14934

Some vehicles equipped with 5r55w transmission may exhibit various firm and / or soft shifts.
07/23/01 Transmission and Drivetrain NHTSA ID: 620239
TSB ID: 14950

Some all-wheel drive vehicles may exhibit a whine noise from the front driveline at speeds between 40 and 80 miles per hour.
07/23/01 Transmission and Drivetrain NHTSA ID: 620251
TSB ID: 011002

Some 4-door vehicles built 11/13/2000 through 4/2/2001 equipped with the 5r55w transmission may exhibit a fluid leak at the transmission cooler line-to-transmission case connection. this may be caused by comtamination on the cooler tube b
07/20/01 Transmission and Drivetrain NHTSA ID: 620198
TSB ID: 14872

Some vehicles may exhibit an intermittent no crank condition and no communication from the powertrain electronic controller (ptec) with the wds / ngs diagnostic equipment.
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07/20/01 Transmission and Drivetrain NHTSA ID: 620199
TSB ID: 14874

Some vehicles may exhibit a transmission shifter stuck in the park gear position. this may be due to the brake shift interlock switch.
07/20/01 Transmission and Drivetrain NHTSA ID: 620225
TSB ID: 14923

Some vehicles equipped with 5r55w transmission may exhibit various firm and / or soft shifts.
07/19/01 Transmission and Drivetrain NHTSA ID: 620160
TSB ID: 01102

A fluid leak at the transmission cooler line-to-transmission case connection. this may be caused by contamination on the cooler tube between the tube nut and flare, contamination on the tube nut threads or improper installation torque. v
05/31/01 Transmission and Drivetrain NHTSA ID: 619461
TSB ID: 14759

Information regarding transmission oil level checking guidelines.
05/23/01 Transmission and Drivetrain NHTSA ID: 619336
TSB ID: 14866

Some vehicles equipped with 5r55w transmission may exhibit various firm and / or soft shifts.
05/23/01 Transmission and Drivetrain NHTSA ID: 619296
TSB ID: 14827

Information on vehicles equipped with with 5r55w transmission having a (powertrain control module) pcm adaptive learning strategy feature that controls shift feel and timing.
NHTSA's feed only includes summaries. For the full text of TSBs:

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05/22/01 Transmission and Drivetrain NHTSA ID: 619276
TSB ID: 0186

On some vehicles, including sport and sport trac, the front axle leaks fluid from the vent tube.
03/05/01 Transmission and Drivetrain NHTSA ID: 616522
TSB ID: 002310

Subject regarding contamination from prior transmission concerns or excess wear may be trapped in the transmission fluid cooling system.
12/07/05 Electrical and Air Conditioning NHTSA ID: 10017904
TSB ID: 05419

False parking aid warnings.
05/05/05 Electrical and Air Conditioning NHTSA ID: 10014671
TSB ID: 04262

False parking aid warnings. update.
04/27/05 Electrical and Air Conditioning NHTSA ID: 10014062
TSB ID: 04189

Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair.
04/14/05 Electrical and Air Conditioning NHTSA ID: 10013303
TSB ID: 04259

Rear power window(s) inoperative.
NHTSA's feed only includes summaries. For the full text of TSBs:

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04/14/05 Electrical and Air Conditioning NHTSA ID: 10013319
TSB ID: 18381

Open fuse f2.20 (5 amp) and/or f2.1 (30 amp) which may result in loss of function of several systems including power seats, adjustable pedals and power door locks.
04/08/05 Electrical and Air Conditioning NHTSA ID: 10013116
TSB ID: 04174

Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. various models including 2004 f-series.
04/07/05 Electrical and Air Conditioning NHTSA ID: 10013060
TSB ID: 02208

Climate control a/c service tech tips. *eh
04/07/05 Electrical and Air Conditioning NHTSA ID: 10013078
TSB ID: 16309

High side pressure fluctuations on vehicles equipped with a fixed scroll a/c compressor.
01/18/05 Electrical and Air Conditioning NHTSA ID: 10011342
TSB ID: 18171

No crank/no start condition when vehicle temperature is below freezing (32f/0c).
01/04/05 Electrical and Air Conditioning NHTSA ID: 10011159
TSB ID: 041514

Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair.
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09/23/04 Electrical and Air Conditioning NHTSA ID: 10009321
TSB ID: 031501

Inoperative electric rear window defroster (heated backlite) grid lines, integral antenna concerns.
08/06/04 Electrical and Air Conditioning NHTSA ID: 10008584
TSB ID: 021710

Electrical-central security module (csm) service tips. *mj
07/23/04 Electrical and Air Conditioning NHTSA ID: 10008230
TSB ID: 17729

Message center displays computing fuel instead of distance to empty.
07/23/04 Electrical and Air Conditioning NHTSA ID: 10008252
TSB ID: 04111

Streamlined diagnostic procedure for vehicles with malfunction indicator lamp (mil) on and diagnostic trouble codes (dtcs) p0401, p0402, p1400 or p1401. additional symptoms may include runs rough, lacks power, surge, poor fuel economy.
07/23/04 Electrical and Air Conditioning NHTSA ID: 10008201
TSB ID: 0471

Warning indicators-parking aid-reverse sensing system (rss) and forward sensing system (fss)-false activation of warning tone-service tips. *mj update.
07/22/04 Electrical and Air Conditioning NHTSA ID: 10008188
TSB ID: 17375

Malfunction indicator lamp (mil) on and hard start/long crank.
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06/22/04 Electrical and Air Conditioning NHTSA ID: 10007412
TSB ID: 17640

Poor fit between driver air bag and steering wheel.
06/16/04 Electrical and Air Conditioning NHTSA ID: 10007360
TSB ID: 03223

Streamlined diagnostic procedure for vehicles with malfunction indicator lamp on and diagnostic trouble codes (dtcs) p0401, p0402, p1400 or p1401. additional symptoms may include runs rough, lacks power, surge, poor fuel economy.
01/20/04 Electrical and Air Conditioning NHTSA ID: 10004924
TSB ID: 17280

Generator whistle/hoot noise in cold ambient temperatures.
01/14/04 Electrical and Air Conditioning NHTSA ID: 10004900
TSB ID: 17246

Instrument cluster locking up and accessories such as the radio, power windows, power locks and moonroof inoperative.
01/14/04 Electrical and Air Conditioning NHTSA ID: 10004886
TSB ID: 03203

Malfunction indicator lamp illuminated with diagnostic trouble codes (dtcs) p0442, p0455, p0456, p0457 or p1442 or a check fuel cap lamp illuminated with dtc p0457 for the evaporative emission system.
11/18/03 Electrical and Air Conditioning NHTSA ID: 10004079
TSB ID: 17217

Air conditioner hooting noise during light load acceleration at low speeds, from 1000-1300 rpm.
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11/14/03 Electrical and Air Conditioning NHTSA ID: 10004027
TSB ID: 03181

Remote keyless entry (rke) - service tips.
11/04/03 Electrical and Air Conditioning NHTSA ID: 10003858
TSB ID: 17002

An intermittent or continuous open of fuse 1.15.
11/04/03 Electrical and Air Conditioning NHTSA ID: 10003843
TSB ID: 16967

Cluster locking up & various accessories such as the radio, power windows, power locks and moonroof being inoperative.
10/29/03 Electrical and Air Conditioning NHTSA ID: 10003731
TSB ID: 03136

No crank condition. service tips.
10/09/03 Electrical and Air Conditioning NHTSA ID: 10003150
TSB ID: 17011

Malfunction indicator lamp (mil) illuminated and diagnostic trouble codes (dtc's) p0171, p0172, p0174, or p0175.
09/04/03 Electrical and Air Conditioning NHTSA ID: 10002514
TSB ID: 16665

Blinking/half illuminated supplemental restraint system (srs) and/or anti-lock brake (abs) warning indicators after cold soak during ambient temperatures colder than 30 degrees fahrenheit.
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09/03/03 Electrical and Air Conditioning NHTSA ID: 10002498
TSB ID: 16617

Open f2.20 5 amp fuse which may result in loss of function of several systems including power seats, adjustable pedals and power door locks.
09/03/03 Electrical and Air Conditioning NHTSA ID: 10002499
TSB ID: 16618

Illuminated air bag warning lamp with diagnostic trouble code (dtc) b2292.
07/28/03 Electrical and Air Conditioning NHTSA ID: 10001946
TSB ID: 16703

Battery light on or an alternator that is not charging. *jb
07/28/03 Electrical and Air Conditioning NHTSA ID: 10001948
TSB ID: 16706

Squeaking accelerator pedal while driving during cold, hot, dusty, and dry conditions. *jb
07/23/03 Electrical and Air Conditioning NHTSA ID: 10001857
TSB ID: 0365

Intermittent fuel gauge level dropping to empty when fuel level is not actually empty. diagnostic trouble codes b1201, b1202, b1204 may or may not be present. *jb
12/06/02 Electrical and Air Conditioning NHTSA ID: 637807
TSB ID: 15912

Subject regarding family or rear seat entertainment system handle concerns.
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12/03/02 Electrical and Air Conditioning NHTSA ID: 637573
TSB ID: 15829

Subject regarding cigar lighter revised installation procedures.
11/07/02 Electrical and Air Conditioning NHTSA ID: 636314
TSB ID: 15683

Some vehicles may exhibit a need for headlamp aim adjust after driving on rough roads.
11/06/02 Electrical and Air Conditioning NHTSA ID: 636175
TSB ID: 16159

Some vehicles built after march 2002 may not allow passive anti-theft system (pats) security access when programming spare keys or replacing defective keys.
11/06/02 Electrical and Air Conditioning NHTSA ID: 636221
TSB ID: 16029

Some vehicles may exhibit unintended smart unlock activation without key in ignition.
11/05/02 Electrical and Air Conditioning NHTSA ID: 636065
TSB ID: 0245

Information regarding discharged battery charging service tips and guidelines.
04/18/02 Electrical and Air Conditioning NHTSA ID: 630513
TSB ID: 01245

Some vehicles equipped with the 4.0l engine may exhibit a condition of unable to access with the securilock passive anti-theft system (pats).
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04/17/02 Electrical and Air Conditioning NHTSA ID: 630444
TSB ID: 15423

Exhibiting rough idle, or rough idle upon initial start-up that clears up after a few minutes.
12/03/01 Electrical and Air Conditioning NHTSA ID: 625785
TSB ID: 15242

Some vehicles may exhibit uneven air discharge temperatures in a/c cooling modes.
12/03/01 Electrical and Air Conditioning NHTSA ID: 625813
TSB ID: 15263

Concerns with a/c performance temp. difference side-side at registers.
10/23/01 Electrical and Air Conditioning NHTSA ID: 622829
TSB ID: 15041

Some vehicles equipped with 4.0l engine may exhibit a rough idle condition.
10/22/01 Electrical and Air Conditioning NHTSA ID: 622673
TSB ID: 01126

Some vehicles equipped with the manual a/c system may exhibit a continuous clicking noise from the blend door actuator whenthe blower speed is set at the #2 position and the temperature control knob is set between the 12:00 and 2:00 positio
09/07/01 Electrical and Air Conditioning NHTSA ID: 621116
TSB ID: 15103

Some vehicles may exhibit a rough idle or rought idle after initial start-up that clears up after a few minutes.
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09/07/01 Electrical and Air Conditioning NHTSA ID: 621118
TSB ID: 15104

Some vehicles may exhibit a rough idle or rough idle after initial start-up that clears up after a few minutes.
09/07/01 Electrical and Air Conditioning NHTSA ID: 621120
TSB ID: 15105

Some vehicles equipped with a 4.0l engine may exhibit an intermittent hesitation on acceleration.
09/06/01 Electrical and Air Conditioning NHTSA ID: 621050
TSB ID: 15054

Vehicles with 4.0l engine may exhibit an intermittent hesitation on acceleration.
09/06/01 Electrical and Air Conditioning NHTSA ID: 621052
TSB ID: 15055

Information on the location of the heated seat switch.
07/20/01 Electrical and Air Conditioning NHTSA ID: 620220
TSB ID: 14906

Information on performing any passtive anti-theft (pats) system functions including key replacements with wds or ngs.
07/19/01 Electrical and Air Conditioning NHTSA ID: 620163
TSB ID: 01107

Some vehicles built 11/13/2000 through 3/8/2001 equipped with a 5r55w transmission may exhibit a transmission control indicator lamp (tcil) flashing with various diagnostic trouble codes (dtcs) in self test. dtc p0713 is the code that is
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05/22/01 Electrical and Air Conditioning NHTSA ID: 619266
TSB ID: 0162

Vehicles equipped with passive anti-theft system (pats) may not start or crank.
10/12/05 Other NHTSA ID: 10016832
TSB ID: 05136

Backglass difficult to close and an intermittent door ajar lamp.
05/05/05 Other NHTSA ID: 10014664
TSB ID: 05416

Front seat(s) slight movement when accelerating and/or decelerating.
04/28/05 Other NHTSA ID: 10014138
TSB ID: 042421

Safety belt retraction speed.
04/28/05 Other NHTSA ID: 10014165
TSB ID: 04251

Aluminum corrosion - service tip.
04/07/05 Other NHTSA ID: 10013074
TSB ID: 16304

Sun visor rattle / detroit area dealers contact request.
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04/07/05 Other NHTSA ID: 10013107
TSB ID: 04181

Clear coat peel off the wheel or cracks that look like spider webs under the clear coat - 16 inch wheels.
12/07/04 Other NHTSA ID: 10010730
TSB ID: 18215

Broken rear cargo storage door lift handle. various models including 2005 explorer/mountaineer.
08/09/04 Other NHTSA ID: 10008597
TSB ID: 16195

Contact st louis assembly plant/st louis vicinity only. *mj
08/05/04 Other NHTSA ID: 10008575
TSB ID: 02171

Paint-premature clearcoat cracking-service tips. *mj
08/04/04 Other NHTSA ID: 10008546
TSB ID: 0485

Liftgate glass applique damaged/cracked. service procedure.
05/05/04 Other NHTSA ID: 10006545
TSB ID: 01T02

Liftgate glass bracket inspection and torque procedure. *mr
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11/17/03 Other NHTSA ID: 10004078
TSB ID: 17216

Breakage of a liftgate window hinge.
09/10/03 Other NHTSA ID: 10002687
TSB ID: 03126

Liftgate glass applique damaged/cracked - service procedure.
09/03/03 Other NHTSA ID: 10002493
TSB ID: 16608

Unintended door unlocks without key in ignition (qsf).
07/28/03 Other NHTSA ID: 10001939
TSB ID: 16688

Back glass hinge rattling/looseness, glass misalignment and/or glass hard-to-close. *jb
12/06/02 Other NHTSA ID: 637771
TSB ID: 15892

Subject regarding rear liftgate applique (trim panel) cracks.
12/06/02 Other NHTSA ID: 637846
TSB ID: 15938

Information used when replacing the drivers seat module.
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11/05/02 Other NHTSA ID: 636106
TSB ID: 16090

Some 4dr vehicles may exhibit seating appearance or related issues.
11/04/02 Other NHTSA ID: 636049
TSB ID: 0256

This bulletin involves proper procedures for preparation of service sheet metal parts coated with electro deposition primer (e-coat).
04/19/02 Other NHTSA ID: 630653
TSB ID: 15605

Some vehicles may exhibit driveability conditions and / or check engine lamp illuminated with a diagnostic trouble p0455 (gross leak detected).
04/19/02 Other NHTSA ID: 630636
TSB ID: 0232

Some vehicles equipped with the 4.0l sohc engine may exhibit a check engine light on with diagnostic trouble codes p0300 (random misfire) or p0301.
04/18/02 Other NHTSA ID: 630595
TSB ID: 15486

Some vehicles may exhibit a check engine lamp illuminated with diagnostic trouble code p0457 (gross leak after fuel fill).
04/17/02 Other NHTSA ID: 630469
TSB ID: 15445

Some vehicles may exhibit a rattle noise when closing either the midgate or the rear liftgate.
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04/15/02 Other NHTSA ID: 630172
TSB ID: 15287

Some vehicles may exhibit a flutter/turbulence noise condition (i.e., helicopter noise) at highway speeds when the rear door windows are in the down position.
04/15/02 Other NHTSA ID: 630241
TSB ID: 15329

Some vehicles equipped with 3rd row seating may exhibit a condition with the seat release latch sticking/binding.
04/15/02 Other NHTSA ID: 630249
TSB ID: 15335

Concerns with squeak and rattle noiss coming from the instrument panel and from the side door windows.
04/12/02 Other NHTSA ID: 630097
TSB ID: 15563

Information regarding malfunction indicator light illuminating with diagnostic trouble code p0300/p0301.*yh
04/12/02 Other NHTSA ID: 630118
TSB ID: 15575

Some vehicles may exhibit the drivers door unlocking after it has been locked.
04/11/02 Other NHTSA ID: 630026
TSB ID: 15504

Some vehicles may exhibit driveabilty conditions and/or check engine lamp illuminated with a diagnostic trouble code p0455 (gross leak detected).
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03/05/02 Other NHTSA ID: 628153
TSB ID: 01B77

Owner notification program supplement 7 revised information - regarding replacement of wilderness at tires.
12/03/01 Other NHTSA ID: 625751
TSB ID: 15215

Some vehicles may exhibit drivability conditions or check engine lamp illuminated with diagnostic trouble code p0455 or p0457 stored.
12/03/01 Other NHTSA ID: 625752
TSB ID: 15215

Some vehicles may exhibit drivability conditions or check engine lamp illuminated with diagnostic trouble code p0455 or p0457.
11/08/01 Other NHTSA ID: 624593
TSB ID: 15191

Information regarding new compass setting procedure, pdi must set all. *yd
10/31/01 Other NHTSA ID: 623988
TSB ID: 01157

Information regarding transmission fluid usage charts. *slc
10/22/01 Other NHTSA ID: 622654
TSB ID: 011110

Some vehicles equipped with a class ii hitch may exhibit insufficient clearance int he receiver to attach tubular hitch acessories to the vehicle.
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09/07/01 Other NHTSA ID: 621097
TSB ID: 15090

Some vehicles may develop yellow stains on the rear liftgate paint, usually noticed on white colored vehicles.
09/07/01 Other NHTSA ID: 621103
TSB ID: 15093

Exhibiting drivability conditions or check engine lamp illuminated with diagnostic trouble code p0455 (gross leak detected).
08/10/01 Other NHTSA ID: 620486
TSB ID: 14741

Malfunction indicator lamp on with diagnostic trouble code p1633 and / or p1639 with no driveability concern present.
07/23/01 Other NHTSA ID: 620256
TSB ID: 011007

Some vehicles built 11/13/2000 thorugh 3/8/2001 equipped with a 5r55w transmission may exhibit a transmission control indicator lamp (tcil) flashing with various diagnostic trouble codes (dtcs) in self test. dtc po713 is the code that is
07/20/01 Other NHTSA ID: 620207
TSB ID: 14881

Some vehicles equipped with 7 passenger seating may exhibit the 2nd row 40 percent seat back staying in the down position. this may be due to a rivet interference at the floorpan latches.
07/20/01 Other NHTSA ID: 620217
TSB ID: 14901

Some vehicles may exhibit a condition in which the rear door(s) will not unlock via manual or power operation.
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06/01/01 Other NHTSA ID: 619479
TSB ID: 14741

Malfunction indicator lamp on with diagnostic trouble code p1633 and / or p1639 with no driveability concern present.
06/01/01 Other NHTSA ID: 619480
TSB ID: 14742

Some vehicles may exhibit a malfunction indicator lamp (mil) on with egr system related diagnostic trouble codes p0400, p0401, p0402, p1400, p1401, p1405, p1406, p1408, p1409.
05/31/01 Other NHTSA ID: 619450
TSB ID: 14710

Subject regarding edsr bonus points.
05/31/01 Other NHTSA ID: 619457
TSB ID: 14745

Information on obtaining engineering assistance for anti-lock brake system.
05/23/01 Other NHTSA ID: 619292
TSB ID: 14804

Information on front wheel hub assemblies.
05/22/01 Other NHTSA ID: 619286
TSB ID: 01T02

Special service instructions for the liftgate glass bracket inspection and torque procedure.

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Mercury Mountaineer TSBs (Technical Service Bulletins)

Some things are often misunderstood about recalls and technical service bulletins (TSBs). Plus a disclaimer.

  1. Recalls do not have to be issued only because something is prone to failure. NHTSA (a government agency) can only require a recall if a failure will affect safety, emissions, fuel economy, or compliance with some other regulation or law. Manufacturers can voluntarily recall cars for problems that do not affect these, though.
  2. Recalls often apply to only some cars of a specific model year, rather than all of them. You should receive a letter from the manufacturer if your car has been recalled. You can also check with the dealer, which will know which (if any) recalls pertain to your car.
  3. The primary purpose of TSBs is to inform dealers about known problems with a car and how to fix them. They are not the same as recalls. As with recalls, TSBs often only apply to some cars, not the entire model year.
  4. Dealers often will not provide a preventive repair just because a problem described in a TSB might happen to your car. They'll usually want to observe symptoms that the problem is already affecting your car.
  5. Even if there are symptoms, a manufacturer doesn't have to pick up the cost of a TSB repair if the car is out of warranty, though sometimes they do.

We provide the text of recalls and TSBs as provided by NHTSA. There can be errors in the text. If you sign up for notifications in My Garage, we will try to get these to do, but for various reasons (some beyond our control) cannot guarantee you will receive them. When in doubt about a recall or TSB, contact the dealer.