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2001 Volvo S80 Technical Service Bulletins (TSBs)

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TSB Date Problem Area TSB Text
12/21/17 NHTSA ID: 10126648
TSB ID: FSB 262-005

Coolant bypass housing seal
12/21/17 NHTSA ID: 10126631
TSB ID: FSB 293-024

Exhaust gas recirculation (egr) differential pressure sensor
12/21/17 NHTSA ID: 10126636
TSB ID: FSB 293-012

Exhaust gas recirculation, part update
12/21/17 NHTSA ID: 10126660
TSB ID: FSB 293-026

Exhaust gas recirculation (egr) differential pressure sensor
08/03/17 NHTSA ID: 10110147
TSB ID: SMB22-206

All new volvo engines leave the factory filled?with castrol edge professional as an integral part of their delivery of high performance.?castrol edge professional?s outstanding?performance has made it the oil of choice for?volvo and is the
04/16/10 NHTSA ID: 10032599
TSB ID: SB-23-198

Volvo service campaign: see document search button for owner letter. fuel pump extended warranty. for eligible vehicles that are beyond the manufacturer warranty period, volvo will extend warranty coverage on the fuel pump for 10 years or
NHTSA's feed only includes summaries. For the full text of TSBs:

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04/16/08 NHTSA ID: 10024466
TSB ID: 46-13

5 cylinder angle gear leakage and resealing. on all wheel drive models. *nj updated 6/5/08. *nj
01/22/08 NHTSA ID: 10023657
TSB ID: 23-31

New fuel pump for starting problems when parked downhill. *nj updated 6/5/08. *nj
09/12/07 NHTSA ID: 10022614
TSB ID: 6417

Power steering fluid leak at reservoir.
04/26/06 NHTSA ID: 10019762
TSB ID: 25149B

Checking crankcase ventilation system. *ak
04/26/06 NHTSA ID: 10019763
TSB ID: 25149C

Cleaning the crankcase ventilation. *ak
01/17/06 NHTSA ID: 10018801
TSB ID: 149

Warranty coverage should a customer epxerience a defect wit the etm system beyond the terms of the normal new car warranty. troubleshooting electronic throttle system (ets). checking crankcase ventilation system. cleani
09/26/05 NHTSA ID: 10016668
TSB ID: 7206

Rear suspension popping/spring noise. to include volvo xc90 1999-2000. *sc
09/12/05 NHTSA ID: 10016417
TSB ID: 6147

Power steering fluid leak at reservoir.
04/26/05 NHTSA ID: 10013850
TSB ID: 141

Excessive heat may be generated by the running of cooling fan. recall campaign 141 to inspect/replace engine cooling fan control module (efcm) and cooling fan assembly.
09/03/04 NHTSA ID: 10008976
TSB ID: 2521

High pitched squealing noise, exhaust touching propeller shaft.
04/27/04 NHTSA ID: 10006259
TSB ID: 0051

Vvt solenoid, cleaning. *mr
02/18/04 NHTSA ID: 10005275
TSB ID: 0031

New bracket in the sub-frame for mounting the catalytic converter.
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02/21/03 NHTSA ID: 10000301
TSB ID: 2322

Crank no start, no fuel pressure.
03/26/02 NHTSA ID: 629022
TSB ID: 2842

Some vehicles may exhibit rough cold start.
03/26/02 NHTSA ID: 629024
TSB ID: 4326

Some vehicles may exhibit oscillating rpm at cruising speeds with a steady throttle, described as a surge feeling while on the highway, or the tachometer needle may fluctuate slightly.
10/03/01 NHTSA ID: 621847
TSB ID: 2829

Subject regarding mass air flow sensor replacement.
10/03/01 NHTSA ID: 621861
TSB ID: 2837

Experiencing rough cold start on vehicles equipped with a b6284t6 engine.
07/19/01 NHTSA ID: 620148
TSB ID: 3623

Information on reading alarm causes.
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06/14/01 NHTSA ID: 619536
TSB ID: 2114

Information on oil leakage from flywheel / flexplate, rear crankshaft.
04/14/01 NHTSA ID: 618502
TSB ID: 0804

Subject regarding ball joint replacement tool.
03/09/01 NHTSA ID: 616750
TSB ID: 2317

Information on diagnosing low fuel pressure condition with a fuel level in tank 1/4 or less.
10/04/00 NHTSA ID: 614226
TSB ID: 3713

Revised fuel door locking function.
06/07/11 Transmission and Drivetrain NHTSA ID: 10037893
TSB ID: TJ-US16761

Volvo: there is a software update. updated 4/11/2012. updated 4/13/12. updated 5/15/12. updated 6/4/12.
08/22/06 Transmission and Drivetrain NHTSA ID: 10020263
TSB ID: 4351

Transferring components during transmission replacement.
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09/12/05 Transmission and Drivetrain NHTSA ID: 10016434
TSB ID: 4002

Transmission control module (tcm) upgrades available to correct complaints/symptoms.
10/21/02 Transmission and Drivetrain NHTSA ID: 635267
TSB ID: 4317

Subject regarding quality upgrade software developed for automatic transmission.
10/31/01 Transmission and Drivetrain NHTSA ID: 623996
TSB ID: 3300001

Subject regarding transmission sofware upgrade. *yd
09/04/01 Transmission and Drivetrain NHTSA ID: 620874
TSB ID: 107

Subject regarding service upgrade to ensure poper overall transmission shift function performance and / or shift quality.
09/04/01 Transmission and Drivetrain NHTSA ID: 620876
TSB ID: 36107

Service manager bulletin regarding transmission software upgrade.
02/05/18 Electrical and Air Conditioning NHTSA ID: 10128171
TSB ID: ST-001-2017-10-0

Mandatory tool list bulletin: volvo mandatory special tools are necessary for technicians to properly diagnose and repair volvo cars. they are used in development of volvo labor operations and repair methods, and promote safety and quality
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02/05/18 Electrical and Air Conditioning NHTSA ID: 10128160
TSB ID: SMB00-337-2017-1

Volvo cars service and parts business service manager bulletin title : workshop systems requirements and guidelines vida in 2015 , peer - to - peer infrastructure group : no : issuing department : car market : united states and canada 00 33
02/05/18 Electrical and Air Conditioning NHTSA ID: 10128123
TSB ID: SMB00-325-2017-1

Service manager bulletin title : service action notification re - mails group : no : issuing department : car market : product safety & compliance united states and canada 00 325 reference bulletins : date : smb00 - 323 and smb00 - 323a yea
01/22/18 Electrical and Air Conditioning NHTSA ID: 10127330
TSB ID: TJ2753672

This document is a technical journal: information about valid software partnumbers to order and download software for "pds" pre-delivery service
12/21/17 Electrical and Air Conditioning NHTSA ID: 10126616
TSB ID: FSB 284-046

Instrument cluster reported fuel economy calibration
12/21/17 Electrical and Air Conditioning NHTSA ID: 10126666
TSB ID: FSB 284-059

Nox sensor signal
08/03/17 Electrical and Air Conditioning NHTSA ID: 10110167
TSB ID: SPJ31628.7.0

Vida users are not able to check operations & packages an error message will be shown saying "database error. please contact system administrator"
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08/03/17 Electrical and Air Conditioning NHTSA ID: 10110168
TSB ID: SPJ31721.1.0

Below error message may be shown in vida when selecting the software tab in vida. with this message, it will not be possible to purchase software products. "124 - client id is not registered"
08/03/17 Electrical and Air Conditioning NHTSA ID: 10110166
TSB ID: SPJ31352.1.0

Alternative solution when vida is unavailable or the electronic wiring diagrams function in vida is unstable. access by using the applicable url.
08/03/17 Electrical and Air Conditioning NHTSA ID: 10110169
TSB ID: SPJ31722.1.1

A new feature will be available in vida version 16.4 where by users will be automatically informed when their passwords are about to expire. the pop-up window example, in the attachment, will be shown 14 days prior to the expiraton date.
08/03/17 Electrical and Air Conditioning NHTSA ID: 10110151
TSB ID: TJ27536

Information about valid software partnumbers?to order and download software for "pds" pre-delivery service
01/13/17 Electrical and Air Conditioning NHTSA ID: 10088666
TSB ID: TJ31543

This is a technical journal: this journal is a guide for performing software downloads. service: *see guide updated oct. 12, 2016 for relevant p5/spa software download information: p5_spa_sw_guide.pdf see vida software tab for all other veh
12/22/16 Electrical and Air Conditioning NHTSA ID: 10087107
TSB ID: SPJ3070120160419

This is a service product journal : the previously reported issue with vida 2015 and battery testing has been resolved. vida 2015 battery testing is the only approved method for producing battery test codes. the use of vida classic or other
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03/31/06 Electrical and Air Conditioning NHTSA ID: 10019591
TSB ID: 149

Electronic throttle module (etm) extended warranty.
03/31/06 Electrical and Air Conditioning NHTSA ID: 10019595
TSB ID: 155

Electronic throttle system software upgrade.
09/26/05 Electrical and Air Conditioning NHTSA ID: 10016648
TSB ID: 3202

Alternator charging problems. *sc
11/24/04 Electrical and Air Conditioning NHTSA ID: 10010476
TSB ID: 0040

Exchange unit radio/cd player hu-80x. service campaign no. 123b.
02/21/03 Electrical and Air Conditioning NHTSA ID: 10000305
TSB ID: 8743

Climate control module (ccm) malfunction.
10/21/02 Electrical and Air Conditioning NHTSA ID: 635248
TSB ID: 18A

Subject regarding volvo navigation system.
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04/25/02 Electrical and Air Conditioning NHTSA ID: 630874
TSB ID: 2835

Complaints of idle speed being uneven and noticeable to the driver, especially with the increased load produced by the air conditioning compressor cycling on and off.
02/25/02 Electrical and Air Conditioning NHTSA ID: 627796
TSB ID: 0014

Subject regarding headlight bulb, replacement. *yd
12/19/01 Electrical and Air Conditioning NHTSA ID: 626868
TSB ID: 8741

Information regarding evaporator temperature sensor. *yh
12/19/01 Electrical and Air Conditioning NHTSA ID: 626885
TSB ID: 3630

Trip computer scrolling function, erratic. *yd
12/19/01 Electrical and Air Conditioning NHTSA ID: 626893
TSB ID: 8515

Subject regarding sunroof moulding squeak. *yd
12/19/01 Electrical and Air Conditioning NHTSA ID: 626904
TSB ID: 3370014

Information regarding headlight bulb, replacement. *yh
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12/13/01 Electrical and Air Conditioning NHTSA ID: 626170
TSB ID: 3923

Information regarding radio replacement, reload software blocked. *yh
12/13/01 Electrical and Air Conditioning NHTSA ID: 626214
TSB ID: 3370014

Information regarding headlight bulb replacement. *yh
11/01/01 Electrical and Air Conditioning NHTSA ID: 624089
TSB ID: 3370014

Subject regarding headlight bulb replacement. *yd
11/01/01 Electrical and Air Conditioning NHTSA ID: 624146
TSB ID: 8737

Subject regarding cabin filter replacement. *yd
10/03/01 Electrical and Air Conditioning NHTSA ID: 621834
TSB ID: 8826

This information assist in fault tracing of uem, sunroof, and remote diagnostics.
10/03/01 Electrical and Air Conditioning NHTSA ID: 621865
TSB ID: 2835

Complaints of idle speed being uneven and noticeable to the driver, especially with the increased load produced by the air conditioning compressor cycling on and off.
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10/03/01 Electrical and Air Conditioning NHTSA ID: 621870
TSB ID: 3628

Information on the delay of the automatic locking software option.
10/03/01 Electrical and Air Conditioning NHTSA ID: 621882
TSB ID: 8735

Information regarding a/c tracer dye added to the a/c system.
08/31/01 Electrical and Air Conditioning NHTSA ID: 620867
TSB ID: 2835

Complaints of idle speed being uneven and noticeable to the driver caused by a/c engagement.
04/14/01 Electrical and Air Conditioning NHTSA ID: 618505
TSB ID: 3390023

Subject regarding additional information in wiring diagram.
04/14/01 Electrical and Air Conditioning NHTSA ID: 618507
TSB ID: 8850014

Customer may experience minimal fore and aft movement during acceleration and deceleration when driving a car equipped with power seats.
04/14/01 Electrical and Air Conditioning NHTSA ID: 618509
TSB ID: 3390024X

Subject regarding a new title label for the wiring diagram.
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03/09/01 Electrical and Air Conditioning NHTSA ID: 616741
TSB ID: 3923

Subject regarding radio replacement and sw downloading.
03/08/01 Electrical and Air Conditioning NHTSA ID: 616735
TSB ID: 3510

Under certain conditions condensation may form on the inside of the headlight lens. a new cover for accessing the headlight bulb has been developed.
02/02/01 Electrical and Air Conditioning NHTSA ID: 615902
TSB ID: 8734

Information introducing new stepper motors for the climate system.
12/18/00 Electrical and Air Conditioning NHTSA ID: 615018
TSB ID: 8817

Subject regarding caution: accessory installation.
10/04/00 Electrical and Air Conditioning NHTSA ID: 614227
TSB ID: 3104

Information on the revised battery cut off switch.
10/04/00 Electrical and Air Conditioning NHTSA ID: 614228
TSB ID: 1707

Subject regarding battery transportation devices.
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03/13/18 Other NHTSA ID: 10130194
TSB ID: SMB00-337-2017-1

Volvo cars service and parts business service manager bulletin title : workshop systems requirements and guidelines vida in 2015 , peer - to - peer infrastructure group : no : issuing department : car market : united states and canada 00 33
03/13/18 Other NHTSA ID: 10130264
TSB ID: SMB00-325-2017-0

Service manager bulletin title : service action notification re - mails group : no : issuing department : car market : product safety & compliance united states and canada 00 325 reference bulletins : date : smb00 - 323 and smb00 - 323a yea
03/13/18 Other NHTSA ID: 10130265
TSB ID: SMB00-288-2017-0

The warranty retailer counseling process (wrcp) is used to gauge individual retailer performance on objective measures over time. by setting clear performance expectations and parameters and assisting retailers in focusing on individual pro
03/13/18 Other NHTSA ID: 10130267
TSB ID: SMB00-354-2017-0

Warranty, customer pay and/or internal repairs performed must be verified by a punched time flag on the back of the repair order hard copy. each repair line must have a separate and identifiable time punch for the respective repair for all
02/26/18 Other NHTSA ID: 10129357
TSB ID: SERVICE INSTRUCT

Supplier service bulletin sent to customers regarding potential brake caliper issue.
02/20/18 Other NHTSA ID: 10129019
TSB ID: K91214678

Automated manual transmission ( amt ) faults - diagnostic trouble codes ( dtcs ) p1052 - 18 , pid 33 fmi 5 intermittent fault in cold weatherupdated with new information and procedure
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02/05/18 Other NHTSA ID: 10128178
TSB ID: ST-001-2017-10-0

Mandatory tool list bulletin: volvo mandatory special tools are necessary for technicians to properly diagnose and repair volvo cars. they are used in development of volvo labor operations and repair methods, and promote safety and quality
01/22/18 Other NHTSA ID: 10127322
TSB ID: PB77-017-2017-06

This is a parts bulletin: wheel cross reference, used to assist in identifying the correct spare replacement wheel, by stamping, name and size.
01/22/18 Other NHTSA ID: 10127339
TSB ID: SPJ3176020

This document is a service product journal: memory used for vida is not fully optimized and below examples of symptoms might therefore occur. vida will run slow after some time. vida might freeze. certain operations might stop working.?in
10/26/17 Other NHTSA ID: 10120954
TSB ID: PB77-006

Winter wheel applications including rim sizes, steel wheel parts numbers and wheel cover part numbers
08/03/17 Other NHTSA ID: 10110159
TSB ID: SMB-00-353

The volvo technical helpdesk (thd) is a central contact point available to authorized volvo dealer technicians to assist with difficult to repair situations. if for some reason our technical experts cannot solve an issue directly, it will b
08/03/17 Other NHTSA ID: 10110161
TSB ID: SMB00-325

*no description
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08/03/17 Other NHTSA ID: 10110146
TSB ID: SMB88-001A

Seat belt extender
01/12/17 Other NHTSA ID: 10088566
TSB ID: SMB17-2017A

Volvo cars service and parts business service manager bulletin title : retail car delivery process all my 2016 s60 , v60 , xc60 , xc70 and s80 group : no:issuing department : car market : united states and canada 17 2016a service operations
01/11/17 Other NHTSA ID: 10088374
TSB ID: SMB00-354

Warranty, customer pay and/or internal repairs performed must be verified by a punched time flag on the back of the repair order hard copy. each repair line must have a separate and identifiable time punch for the respective repair for all
10/24/11 Other NHTSA ID: 10041668
TSB ID: SMB-88-001A

Volvo: for owners who require front seat belt extenders which are available.
01/26/05 Other NHTSA ID: 10011529
TSB ID: 850036

Front seat, mechanical, adjusting. play/clearance/clicking at the lower mountings for the front height adjuster.
10/02/03 Other NHTSA ID: 10002972
TSB ID: 720006

Resonance sound (340 hz) can occur from the wheel which is transmitted via the spring strut. rubber spring seats (insulator plates) have been developed as service solutions. this service bulletin describes how these insulating plates must
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10/21/02 Other NHTSA ID: 635229
TSB ID: 20

Subject regarding accessory electronic module.
10/21/02 Other NHTSA ID: 635277
TSB ID: 8328

Tech net notes regarding blind rivet corrosion on the front door.
10/18/02 Other NHTSA ID: 635168
TSB ID: 3360020

Certain model year 2001 keyless remote controls may intermittently malfunction and / or stick in the active position. this campaign no. 108 upgrades the keyless remote control.
10/18/02 Other NHTSA ID: 635181
TSB ID: 6650003

This service bulletin describes installing the wheel dirt deflectors on the later link.
10/18/02 Other NHTSA ID: 635204
TSB ID: 108

Service campaign 108 letter regarding malfunction of the keyless remote control button.
10/18/02 Other NHTSA ID: 635208
TSB ID: 36108

Service manager bulletin service campaign 108 regarding malfunction of the keyless remote control buttons.
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10/18/02 Other NHTSA ID: 635210
TSB ID: 21

Rear bumper sensor kit that employs state of the art technology to warn the driver of unseen objects when backing up.
12/19/01 Other NHTSA ID: 626877
TSB ID: 8323

Information regarding trunk lid switch; intermittant operation. *yh
10/03/01 Other NHTSA ID: 621838
TSB ID: 3808

Customer may complain of fuel gauge not showing full and trip computer distance to empty.
10/03/01 Other NHTSA ID: 621876
TSB ID: 3626

Windshield wiper squeak condition.
10/03/01 Other NHTSA ID: 621878
TSB ID: 3627

Remote buttons are becoming stuck in the active position.
04/14/01 Other NHTSA ID: 618501
TSB ID: 1706C

This service manager bulletin provides model year 2001 pre-delivery service and stock maintenance checklists for certain volvo vehicles.
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04/14/01 Other NHTSA ID: 618503
TSB ID: 8818

Subject regarding remote unlock triggering alarm on another car.
03/09/01 Other NHTSA ID: 616749
TSB ID: 3622

Information on the availability of software to install automatic locks.
03/08/01 Other NHTSA ID: 616738
TSB ID: 8821

Experiencing chirping sound from glove box.

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Volvo S80 TSBs (Technical Service Bulletins)

Some things are often misunderstood about recalls and technical service bulletins (TSBs). Plus a disclaimer.

  1. Recalls do not have to be issued only because something is prone to failure. NHTSA (a government agency) can only require a recall if a failure will affect safety, emissions, fuel economy, or compliance with some other regulation or law. Manufacturers can voluntarily recall cars for problems that do not affect these, though.
  2. Recalls often apply to only some cars of a specific model year, rather than all of them. You should receive a letter from the manufacturer if your car has been recalled. You can also check with the dealer, which will know which (if any) recalls pertain to your car.
  3. The primary purpose of TSBs is to inform dealers about known problems with a car and how to fix them. They are not the same as recalls. As with recalls, TSBs often only apply to some cars, not the entire model year.
  4. Dealers often will not provide a preventive repair just because a problem described in a TSB might happen to your car. They'll usually want to observe symptoms that the problem is already affecting your car.
  5. Even if there are symptoms, a manufacturer doesn't have to pick up the cost of a TSB repair if the car is out of warranty, though sometimes they do.

We provide the text of recalls and TSBs as provided by NHTSA. There can be errors in the text. If you sign up for notifications in My Garage, we will try to get these to do, but for various reasons (some beyond our control) cannot guarantee you will receive them. When in doubt about a recall or TSB, contact the dealer.