2004 Chevrolet Tahoe / Suburban Chevrolet Tahoe / Suburban 2004

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2004 Chevrolet Tahoe / Suburban repairs by problem area

Engine (26%)

Transmission and Drivetrain (16%)

Brakes and Traction Control (4%)

Suspension and Steering (23%)

Electrical and Air Conditioning (24%)

Paint, Rust, Leaks, Rattles, and Trim (3%)

Other (4%)

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Chart based on 164 repairs.
See TSBs and recalls for the 2004 Chevrolet Tahoe / Suburban.

2004 Chevrolet Tahoe / Suburban transmission repair cost distribution

$2500+ (24%)

$1000 - $2499 (40%)

$500 - $999 (4%)

$100 - $499 (8%)

< $100 (24%)

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Chart based on 25 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2004 Chevrolet Tahoe 4dr SUV

295-horsepower 5.3L V8 4-speed automatic RWD

73500 mi

US $1300
Rear axle broke and had to be replaced. 

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2004 Chevrolet Tahoe 4dr SUV

295-horsepower 5.3L V8 4-speed automatic 4WD w/low range

154000 mi replace front hubs 
159000 mi

US $325
replace module on 4wd transfer case 
208000 mi

US $3100
replaced transfer case,transfer case control module 4wd switch 
140000 mi

US $600
slipping. complete flush and fluid change took care of it. 
142000 mi

US $1300
rebuild required 
173000 mi

US $2200
had to completely rebuild transmission 
187000 mi

US $1360
Transfer case went out 
125169 mi

US $50
Trans filter replaced, quantity of pan replaced twice 
214000 mi

US $1366
Removed transfer case and transmission and replaced rear main seal, transfer seal and other gaskets. 
267000 mi

US $3200
Transfer case leak caused the transfer case to fail. It was replaced with a rebuilt transfer case. 
278000 mi

US $2800
Transmission rebuild 
103000 mi

US $250
Replaced rear axle seals that were leaking.  

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2004 Chevrolet Tahoe 4dr SUV

285-horsepower 4.8L V8 4-speed automatic RWD

148000 mi

US $1500
3rd gear failure.. if you lose 3rd gear you have lost over drive as well.. mechanic tells me known weakness in Tahoe although engine is extremely solid 

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2004 Chevrolet Tahoe / Suburban

Engine not specified

97100 mi

US $2600
3RD GEAR FAILED IN TRANSMISSION 

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2004 Chevrolet Suburban 4dr SUV, ext.

295-horsepower 5.3L V8 4-speed automatic RWD

175000 mi

US $1800
Tranny rebuild 

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2004 Chevrolet Suburban 4dr SUV, ext.

295-horsepower 5.3L V8 4-speed automatic 4WD w/low range

109000 mi

US $2950
Replaced (4wd) transfer case $1950.00. Also replaced noisy bearings in front differential. $1000.00. The transfer case had a pin hole and was leaking fluid. This is a common problem with high mileage transfer cases on many full size GM truc 
130000 mi

US $3450
Transmission replaced with factory certified re- manufactured transmission at Chevrolet dealer. Failed in middle of traffic, not prior warning. Only the first two gears still worked. (1) boot on front drive train. Transmission replaced with factory certified re- manufactured transmission at Chevrolet dealer. Also replaced Front Tie-Rod and (1) boot on front drive train. 
115000 mi

US $75
Transfer case lower clutch lever pivot pin fell out of transfer case for unknown reason. Has never been removed. 
153482 mi

US $102
Transfer case seal replaced 
159000 mi

US $1600
Right front axle seal leaking badly...replaced axle seal and related components 
182000 mi Rear differential Pinion and Carrier bearings started howling while towing our RV. Upon disassembly bearings were rough and ground down. Replace every bearing and seal on the rear differential 
278000 mi

US $2400
Transmission whined and slipped and no reverse. 
96720 mi

C $1600
Transmission had been slipping for the last 2 years and I finally decided to change the transmission. 

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2004 Chevrolet Tahoe / Suburban Transmission Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2004 Chevrolet Tahoe / Suburban problems occur, check out our car reliability stats.