2004 Saturn ION Saturn ION 2004

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2004 Saturn ION repairs by problem area

Engine (36%)

Transmission and Drivetrain (6%)

Brakes and Traction Control (2%)

Suspension and Steering (23%)

Electrical and Air Conditioning (23%)

Paint, Rust, Leaks, Rattles, and Trim (2%)

Other (7%)

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Chart based on 86 repairs.
See TSBs and recalls for the 2004 Saturn ION.

2004 Saturn ION electrical repair cost distribution

$2500+ (0%)

$1000 - $2499 (0%)

$500 - $999 (18%)

$100 - $499 (41%)

< $100 (41%)

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Chart based on 17 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2004 Saturn ION

Engine not specified

89000 mi longterm, chronic intermittent starter failure, 2009 spring ($360) and Jan 2010 replacement of starter (warranty); diag-starter burned; optional bypass ignition system installed; electrical failure system; unresolved; not happy 

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2004 Saturn ION 4dr Sedan

140-horsepower 2.2L I4 5-speed manual FWD

79980 mi

C $11
The drivers door jam switch became intermittent and interior light was staying on sometimes. Very easy and inexpensive fix! It only cost $11 dollars for the part from the dealer and I changed it myself. 
226000 mi

US $223
Batt warning light. Tested battery, ok. Bench tested alternator, failed test. Replaced alternator and serpentine belt. 
245000 mi

US $117
Starter failed. Checked all fuses, relays, neutral safety switch. Replaced starter. 
157400 mi

US $871
Replaced A/C connector that melted. Replaced sunroof switch, trunk remote switch. Replaced A/C connector that melted, replaced sunroof switch, trunk remote switch, and ignition switch 
242000 mi

US $500
replaced alternator 

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2004 Saturn ION 4dr Sedan

140-horsepower 2.2L I4 5-speed automatic FWD

75000 mi

US $47
Coolant level sensor went bad. Had to replace coolant reserve tank that includes sensor in it. 
88000 mi Power window hasn't worked since March. 
114500 mi

US $110
Starter went. Had it replaced. It would have cost $450 but because of warranty only had to pay $100 deductible plus tax. 
25000 mi The air conditioning stopped working at 24,000 miles. The shop ordered a new compressor, but I had to come back to have it installed. New A/C compressor installed. 

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2004 Saturn ION 4dr Coupe

supercharged 205hp 2.0L I4 5-speed manual FWD

158000 mi

US $100
Fan for the cabin was a little noisy. It ran fine. Installed a new one in about a half an hour. 

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2004 Saturn ION 4dr Coupe

140-horsepower 2.2L I4 5-speed manual FWD

181600 mi

US $188
Replaced alternator and drive belt 
62677 mi Replace back-up light switch-warranty 
75000 mi

US $180
Passkey system failure, seems to be common on these vehicle. 
82500 mi

US $12
Replace headlamp bulb 
104000 mi

US $789
Told by authorized Saturn repair center that problem was BCM and would have to replace at cost estimated $1,100. Spent $89 for diagnostics. Had independent shop fix, did not remedy problem, at cost of $700 
104000 mi

US $200
Determined radio output making it to body connector, determined wiring shorting in right door. Repaired wires, repaired radio malfunction. 

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See TrueDelta's information for all Sedans and Coupes.
See TrueDelta's information for all Saturn models.

2004 Saturn ION Electrical Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2004 Saturn ION problems occur, check out our car reliability stats.