| 1 | 0 | 3 | 4 | 3 | 4 |
2004 Volvo XC90 repairs by problem area
Engine (32%)
Transmission and Drivetrain (15%)
Brakes and Traction Control (6%)
Suspension and Steering (20%)
Electrical and Air Conditioning (18%)
Paint, Rust, Leaks, Rattles, and Trim (5%)
Other (4%)
Select a problem area
- Engine
- Transmission and Drivetrain
- Brakes and Traction Control
- Suspension and Steering
- Electrical and Air Conditioning
- Paint, Rust, Leaks, Rattles, and Trim
- Other
Chart based on 282 repairs.
2004 Volvo XC90 electrical repair cost distribution
$2500+ (2%)
$1000 - $2499 (22%)
$500 - $999 (16%)
$100 - $499 (27%)
< $100 (33%)
Chart based on 49 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.
2004 Volvo XC90 4dr SUV
turbocharged 268hp 2.9L I6 4-speed shiftable automatic AWD
| 58484 mi US $1997 |
Replaced security system siren module for an internal failure. |
| 118500 mi | Changed right rear brake light |
| 63000 mi US $2281 |
We lost power to the lights, dash, wipers, windows and directional signals unexpectedly. First a DIM was replaced and the problem re-surfaced within days. Back to the dealer for a CEM. It seems fine now. |
| 127000 mi US $1400 |
CEM Failure due to water leak, 2 fuse relays |
| 67000 mi US $750 |
The alternator went out in this car less than 24 hrs. after purchasing it used from the dealer. They paid for the part. Mechanic was surprised at how long it took to replace it. |
| 52000 mi US $899 |
Radio failed, had to replace the main control module. Volvo declined any assistance. |
| 145400 mi US $850 |
driver window and ext. mirror does not work |
| 143000 mi | radio (AM/FM only) temporarily stopped working twice, operational at present. |
| 161000 mi | Alarm siren has been out for a few months. Not replaced to date. Problem reported with radio has not reappeared. Original battery still in good conditions after 8 years (a few Low Battery warnings ignored since 2008). |
| 180000 mi US $1300 |
Ventilation fan failed. Mechanic said the HVAC controller had failed, most likely from an overamped fan motor (known failure). Replaced fan motor and controller. |
| 199000 mi US $130 |
Air bag light was on. I had unplugged connectors at front passenger seat and rear middle seat to clean the carpet. Dealer completed a reset. No more problems. |
| 60000 mi | Moldy, rotten smell emanating from the air vents after car has been washed or it has rained. No leaks inside the car (i.e. no wet floor mats or interior panels). Smell goes away after 2-3 days with the a/c running continuously. 3rd trip and no repair |
| 61000 mi | Mildew smell coming out of vents after rain or car wash. 3rd visit to dealership for same problem. Dealer could not replicate problem (smell). |
| 88000 mi US $500 |
Dealer found a/c was leaking, gave us a quote of $600 to repair. |
| 55000 mi US $32 |
Recharged the A/C |
| 57000 mi US $386 |
Radio & Nav system cutting out - replaced faulty Infotainment Center Control Module (ICM). |
2004 Volvo XC90 4dr SUV
turbocharged 208hp 2.5L I5 5-speed shiftable automatic FWD
| 64900 mi US $35 |
low beam wire connector failure. Needs replacement |
| 220500 mi US $700 |
Replaced compressor Power seat control button broke off |
| 139300 mi US $165 |
Siren module malfunctioned due to leaking internal battery. Causing sunroof to be nonfunctional. |
2004 Volvo XC90 4dr SUV
turbocharged 208hp 2.5L I5 5-speed shiftable automatic AWD
| 126480 mi C $1800 |
Repeatedly found car with flat battery in the morning. First visit (1 day): battery replaced. A week later, symptoms repeated. 2nd visit (2 days): shop discovered faulty diode on alternator. Alternator replaced with new unit. |
| 105000 mi US $100 |
Scanned the check engine code and replaced the brake light switch |
| 184000 mi US $180 |
xenon light bulb burned out, pricey to replace. |
| 206000 mi | Interior air Fan motor |
| 115300 mi US $1556 |
Cruise control stopped working. Software needed to be updated. |
| 109000 mi US $153 |
Battery required replacement. The battery was OEM and lasted 10 years, 109,000...time for a new one! |
| 178200 mi US $160 |
Right side air conditioning not cooling. Left side ok. Added refrigerant, wanted to replace o rings for $500 but I opted not to. |
| 190000 mi US $430 |
Replaced all 10 bulbs in sound system. eBay parts were1/10th of dealer cost@$10 v$100. Replaced all 10 bulbs in sound system. eBay parts were1/10th of dealer cost@$10 v$100. |
| 194900 mi | Turn signal (right) flashed fast, intermittently or not at all. Undid 3 T20 torx screws under steering column, then 2 Phillips screws. Removed turn signal switch. Remove last Phillips and cleaned contacts with alcohol and qtips.Replace all |
| 199305 mi US $474 |
HID left bulb out, replaced both sides, $350 HID headlight bulb burned out. Replaced the pair. Parts very expensive. |
| 68200 mi $35 |
position light bulb broken |
| 72540 mi $2000 |
horn was malfunctioning and had to be replaced. |
| 56000 mi US $506 |
Air conditioning not blowing cool air when idle. |
| 70000 mi US $220 |
Radio display did not display |
| 147700 mi US $1400 |
Rear wiper motor serviced. |
| 112000 mi US $2000 |
headlights not functional. Fuse replaced, fixing lights, but computer warning light still malfunctioning intermittently, irritating. |
| 82240 mi C $550 |
Module for sunroof and alarm system |
| 83800 mi | initial problem with alarm module was not completed properly |
| 85220 mi | faulty alarm module |
| 113460 mi | Reverse sensor replaced. There were intermittent problems (ie. warning light coming on that it wasn't working) with the sensor leading up to the accident. No warning light at the time of the accident. It didn't work at all after the accident. It was repaired as part of the insurance claim. |
| 79360 mi C $1100 |
needed new key fob, hatch back release and windshield washer pump |
| 96100 mi C $250 |
The 6-CD changer failed. Could not play or even eject disks. Dealership quoted $1100 to replace it. Bought used one for $250 including shipping and replaced it myself. Many people report faulty CD changer. |
2004 Volvo XC90 4dr SUV
turbocharged 161hp 2.4L I5 Diesel 5-speed shiftable automatic AWD
| 85300 mi £80 |
Fuel level sender failed |
| 94000 mi £75 |
ICM failed - audio was dying randomly. Fixed ICM at specialist car audio repair shop by replacing power transistor and resoldering dried out joints |
2004 Volvo XC90 4-door
turbocharged 4-cylinder automatic 2WD
| 162000 mi US $2500 |
console lights went out. told it was console- replaced for $1400. lights still out then dimmer replaced for additional $900. I was very angry because I asked if elect module would turn lights back on. |
| 169000 mi US $246 |
AC out; fan continued to blow after car was turned off. Dealer adds FREON. Next day fan continued to run after car is off result-dead battery. Recharge switch for fan would not accept dial down continued to blow. Heat turn on dial down off. |
| 176000 mi US $1100 |
Fixed AC. |
| 200000 mi | The SR airbag light came on after my last oil change. I am not going to do anything about it. Im sick of this light that appears to mean nothing but cost. |
See TrueDelta's information for all SUVs
See TrueDelta's information for all Volvo models.
