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Expensive Mini Hardtop repairs by problem area

Engine (51%)

Transmission and Drivetrain (12%)

Brakes and Traction Control (5%)

Suspension and Steering (15%)

Electrical and Air Conditioning (13%)

Paint, Rust, Leaks, Rattles, and Trim (2%)

Other (2%)

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Chart based on 278 repairs.

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Mini Hardtop repair cost distribution

$2500+ (24%)

$1000 - $2499 (76%)

$500 - $999 (0%)

$100 - $499 (0%)

< $100 (0%)

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Chart based on 170 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

43000 mi

US $1200

Replaced front lower control arms. Battery replacement

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22940 mi C $1200	Replace front pads and rotors
29760 mi C $680	Replace rear brakes and pads

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27900 mi

C $2000

new pads and rotors

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55000 mi

US $1100

Shock absorbers and mounts replaced.

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57560 mi

US $1350

Oil line to turbo charger leaking. Replaced and replaced engine mount compromised by leaking oil Replaced rear brake components due to normal wear

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34000 mi US $565	Right front wheel bearing was extremely noisy, replaced.
47000 mi US $950	Crankshaft pulley came apart while on a trip. Drove to repair shop less than a mile away. Pulley replaced.
50000 mi US $1700	Clutch started slipping and got worse. The mechanic thought the hydraulic clutch was not completely releasing. Replaced clutch, pressure plate and bearing. I was quoted $3000 at the dealer , $2300 at an independent shop and $1600 at another shop. I went with the cheapest price. The Mini was always having minor problems and was a frustrating vehicle to own.

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76000 mi

US $5000

Replace engine due to head gasket failure

22000 mi US $1400	Driver's door latch replaced. Second 2-hour round trip required because dealership incorrectly installed a part, causing driver's window to malfunction.
39500 mi US $1500	4-wheel alignment
52000 mi US $321	Original battery was still functional, but getting old @ 5 years and 52k miles.
87000 mi US $1300	Front wheel bearing was making a loud droning noise; was worn out and needed to be replaced.

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68000 mi US $600	They replaced the spark plugs (at no cost) and the control modules (paid for).
78000 mi US $1900	Replaced one damaged strut and the other to keep them equal on wear. Line had slow leak - replaced and recharged system.
96000 mi US $4500	Lost power - water pump went (under warranty). Heads were damaged (not covered under warranty).

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135000 mi US $100	door adjustment on hinges
138000 mi US $1100	engine computer replacement

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15200 mi US $270	Oil pump volume control solenoid
36855 mi US $1200	Thermostat housing replaced.
38149 mi US $1500	Replaced oil filter housing gasket due to coolant leak. Exhaust gaskets also replaced due to catalytic removal.

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62000 mi US $725	XM would not receive signal. "Acquiring Satellites" displayed with no XM Audio. FM/AM worked fine. Replace satellite radio antenna base.
67100 mi US $1100	gas loose tank light appeared accompanied by a check engine light. Faulty fuel tank breather and leak diagnosis pump were replaced.
125000 mi US $425	Check engine light. Thermostat housing went bad

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52849 mi US $1318	Replace thermostat, install adapter lead, antifreeze. Brake fluid service Fuel injector rail and pressure hose assembly Replace Thermostat, Adapter Lead, Flush Antifreeze, Brake Fluid Service
59000 mi US $238	Valve cover gasket was leaking. Replaced
71800 mi US $1318	Car stalled four hours after picking it up. Towed back. Mini covered DME (main control computer), high pressure fuel sensor, injection tube, pressure hose assembly. I had to pay $1318 for a battery damaged by the DME and a fuel pedal sensor and module.
74700 mi US $1228	Replace Clutch and Flywheel, replace rear sway bar bushings.
75000 mi US $1010	Replace right rear caliper housing, rear - disk, pad. rotors, wear sensors
82866 mi US $209	Chain tensioner leaking oil
101819 mi US $6229	Replaced Turbo
103703 mi US $2450	Clutch Release Bearing

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20500 mi US $800	Repaired broken AC line
79000 mi US $1400	Water pump and thermostat housing were leaking coolant

50500 mi US $298	Engine Misfire - Replace Coil and Spark Plug
55000 mi US $1700	Window regulator failed.
63400 mi US $240	Engine Misfire Cylinders 1&3. Decided to replace all sparks plugs and coils for maintainence. Problem resolved.
65000 mi US $110	Engine would not start. Sub-Freezing tempuratures. Battery was replaced
66200 mi US $650	Oil pan gasket and Oil Solenoid gasket were leaking. The oil solenoid gasket leaking is well known to drip on the wiring harness and short electrical compontents. Both gaskets were replaced. High Pressure Fuel Pump was starting to fail. Low pressure when starting causing multiple engine misfires. HPFP repalced under extended part warranty.
96000 mi US $1600	A/C Compressor

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43297 mi

US $1638

Front pads, rotor and sensor Rear pads and rotors Instrument panel lights not coming on at night. They couldn't duplicate the problem so couldn't fix it. Fog light is intermittent. They could not duplicate so no repair done. License plate light out. Replaced both. No charge for labor. Microfilter replaced. Oil control solenoid leaking. Replaced.

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54000 mi

US $1000

Passenger seat airbag sensor replaced Oil pressure sending unit defective

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84580 mi US $735	Engine drive belt replaced, RT. axle seal leaking and replaced shaft seal, Timing chain stretched due to VANOS solenoid failure. replaced timing chain and tensioner.
112000 mi US $3500	Burnt valve. Effectively ended the life of the car. Ended up trading it in as the repair could have cost as much as $12k.

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30500 mi US $500	The Yellow check engine light was on, but there were no symptoms at all. When I took it in to the repair shop, they ran the codes, pulled the valve cover off, and discovered mild carbon build up. Had it cleaned, new plugs installed, and all was good.
49000 mi US $1100	I discovered that the car was losing coolant, and when it was checked out, the mechanic found the water pump housing to be the likely source. The thermostat was also compromised, so it was replaced. head gasket, not related to water pump and thermostat issue

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83000 mi

US $7000

Thermostat cracked; caused engine to overheat and need replacement.

63000 mi US $600	Engine experience rapid oil loss when screw backed out of timing chain tensioner. Oil coated underside of car including tires. When brakes applied the car became unstable but I was able to avoid a crash. While pulling to the side of the highway the oil
93000 mi US $1000	Coolant leak. Water pump and hose replaced.

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69200 mi

US $2275

Clutch & flywheel went out. The flywheel was a dual and likely had a mechanical failure (jammed, based on the sound it was making and behavior) as they're prone to it on the MINIs. Replaced with a lightened steel single flywheel to avoid a repeat. Water pump was leaking, had it replaced.

57000 mi

US $2800

Replaced clutch and flywheel.

70500 mi US $968	CRACKED THERMOSTAT HOUSING CAUSING A COOLANT LEAK. HOUSING REPLACED JUST MISSED WARRANTY OF 70K MILES The clutch lining wore out. It was inspected and replaced under extended warranty (otherwise it would have cost over 3,000.00!)
94000 mi US $160	replaced manual transmission fluid
94000 mi US $800	REPLACED ALL 4 SHOCKS WITH BILSTIEN SPORT, REPLACE FRONT CONTROL ARM BUSHINGS AND SWAY BAR ENDLINKS TO TRY TO GET RID OF CLUNKING NOISE (WHICH REMAINS) Replaced HID aftermarket lights that had a dead ballast with LED conversion generation 8 JDMASTAR. No where near as bright as HID but this is the only one adjustable for focus and is nearly identical to stock halogen brightness and the pattern with sharp cutoff (better for oncoming drivers? probably need to use fogs full time however).
95000 mi US $400	Ball joints, control arm bushings brakes replaced with new pads to stop wander and instability under braking.
97000 mi US $1200	replaced HID harness

53000 mi US $950	Leaky water pump and thermostat housing. Those caused the serpentine belt tensioner to seize and belt to wear. All needed replacement.
63000 mi US $996	PCV cover was leaking. Replaced with updated component. Front struts were leaking. Replaced all four struts.
74000 mi US $1050	Turbo oil lines leaking. Replaced lines and oil filter housing seals.
80000 mi US $350	Engine was idling/running rough. Intake valves were walnut shell blasted to remove carbon buildup.
87000 mi US $500	Thermostat was leaking and had to be replaced (AGAIN)

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56274 mi

US $1100

The A/C condenser was damaged. Cost to repair was $1,100.

52000 mi

US $1200

Carbon build-up on intake valves; bad oil feeder tube to turbo; leaking valve-cover gasket; bad vacuum hose Bushings cracked on both sides of front suspension Strut tower bushings cracked

63000 mi US $1200	Radiator seemed to leak. Antifreeze ended up on the back window. Water pump replaced, thermostat replaced.
93000 mi US $119	Was unable to move the seat forward or backward.

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54000 mi

US $1921

Clutch failed. Total price for replacement of clutch-pack, which is mandatory as per BMW's rules, was almost $4000. The dealership allowed me to buy the extended maintenance warranty instead for a total of $1920.

54200 mi US $200	The LCD screen of radio was broken.
87000 mi US $2634	valve cover gasket leak, air intake hose crack. Turbo oil hose leak,
95000 mi US $1000	Coolant leaks from engine compartment.

79000 mi

US $175

Plastic Throw Out bearing deteriorated, ruining the clutch, flywheel, and many parts with it. Clutch pedal had developed a clicking noise/feel. Could move from left to right slightly. Plastic Pedal bushings replaced

45000 mi US $1000	Clutch release bearing and alignment dowels replaced after howling noise discovered when releasing clutch pedal.
35000 mi US $1500	Timing chain tensioner repair after cold start rattle.
60000 mi US $3000	Timing chain tensioner AGAIN. High pressure fuel pump, intake carbon cleaning. Starter module.
62000 mi US $1000	Navigation DVD drive failed

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65000 mi

US $1900

Failed water pump thermostat housing and transmission cooler connector

37000 mi

US $13000

Engine got broken with 37K mileage. To repair, a new engine is required. The repair quote is more than $10K. I am thinking of scrapping the car.

68740 mi

C $2300

Started with brakes, ended with misire codes and timing being off. Carbon removal, new plugs, timing adjustment, and a so called reprogramming.

83000 mi US $400	dealer diagonsed in 5 minutes and I waited for car without an appointment.
91000 mi US $1400	Water pump and belt tensioner
106400 mi US $1100	Oil pump replaced and valve gasket engine check light
120000 mi US $300	Hood release cable replaced
153000 mi US $2700	Timing chain stretched
159100 mi US $625	Rear calipers failed, both replaced along with pads and rotors

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36120 mi C $500	Needed water pump, fixed at local garage. When being fixed PCV valve screwed up requiring, with superior German engineering, a new valve cover at cost of about $500 for the part only which I replaced myselfý.
37900 mi C $300	Next event was small oil leak from main bearing seal. Fixed by local mechanic at cost of $300.
39680 mi C $1150	After fix car wouldn't idle. Many codes, couldn't narrow down. Replaced MAF sensor to rule it out. Cleaned variable valve timing sensors and actuators. Cleaned contacts and connectors for computer. Finally replaced both variable valve timing actuators.

64480 mi

C $1200

Rear bushings worn out. Replaced on both sides. Cost = $600 Internal fan failed-Replaced along with relay Cost = $600

100000 mi

US $1600

Condenser was leaking refrigerant.

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US $1616

clutch went out and needed replacement at 38,780 miles. Although my car is still under warranty the dealer claims the clutch failed due to improper use or abuse. I have driven manuals for 30+ years with no clutch replacements prior to this

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59139 mi US $368	Replace thermostat housing and assembly to fix coolant leak.
71398 mi US $765	Replaced expansion tank and cap. Pressure tested. Replaced oil pan gasket and spark plugs. Replaced passenger seat sensor. Replace oil stand gasket, turbo oil turn rube, and turbo oil supply pipe
75979 mi US $1265	Water pump was leaking & drive belt cracked. Replaced water pump and drive belt.
78219 mi US $1399	Replaced brake vacuum pump. Replaced intake vanos actuator and intake vanos solenoid.
84700 mi US $1308	Oil change plus oil leak
90300 mi US $2600	Timing change needed replaced, gadget was replaced to stop oil leak.

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97000 mi US $2000	a box next to the engine made the engine noise really loud
97300 mi US $3000	The chain in the engine was scraping a part of the engine, along with other parts needed to be replaced

55000 mi US $1000	Noticed the dreaded cold start rattle. Diagnosed as a failed timing chain tensioner. Replaced on the house, given that I had purchased the car only a month earlier.
74000 mi US $1000	Power brakes failed. Diagnosed as vacuum pump failure. Pump was replaced.

45260 mi C $3500	Clutch slipped over 2-300km and then no catch.
45880 mi C $1000	Clutch was changed last month but service found it was catching. New clutch and flywheel changed under warranty Also tie rod changed, brake fluid drained as per periodic maintenance

67000 mi US $160	Timing chain rattle at 2k-3k rpm when engine hot. Replaced timing belt tensioner. Solved issue.
73000 mi US $730	turbo oil seal leaky, engine was making some smoke from hot oil. required replacement oil seal on turbo plus installation of bmw-recommended heat-shield to protect turbo oil seal. most of the cost is labor.
76000 mi US $2200	Water pump / coolant system leak. Replaced pump, hose Excessive carbon buildup on intake/valves. Walnut media blast to clean.
85000 mi US $1120	Replace intake vanos solenoid and adjust camshaft solenoid Replace valve cover gasket Replaced left front wheel bearing due to excessive road noise / drone
85500 mi US $700	Check engine - O2 sensor failure, replaced Worn rear pads, replaced
89000 mi US $1700	Replace alternator Dead, normal wear and tear, original battery from 2008

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38000 mi US $1300	There was a leak in engine coolant. had to replace the gasket; and the pump. It was covered by extended warranty but I don't think it should have happened in such a short time.
77000 mi US $600	Oil leak in housing and gasket.

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65000 mi US $464	water pump leak, clacked plastic housing
70000 mi US $150	Remote control in key stopped working
84000 mi US $1778	Front left spring broke, punctured front tire. Replaced thermostat and VANOS sensor while waiting for springs from Germany.
118700 mi US $677	Replace water pump second time along with idler and belt. It appears the failing idler caused the water-pump to leak. To bad they didn't replace the idler with the first water-pump.
134000 mi US $670	Corrosion in radiator caused leaking coolant. Replaced radiator.

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34300 mi £1053	Total ABS controller failure requiring that the complete unit be replaced. Dealership agreed to pay labour if I paid parts.
44200 mi £200	Leaking water pump.
45400 mi £200	Broken rear spring. Had to replace entire set of springs.

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83000 mi

US $1200

I seem to have worn out the key fob and had to switch to the spare. The mechanic could not reproduce the problem but suggested that I use old key fob to see if that corrected the problem. It did and now it works great.

61000 mi

US $7500

Cylinder #1 no compression. Need new engine.

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73000 mi US $3080	Turbocharger failed. I had complained to the dealer about rough running when cold and a clicking sound for the last two years. They told me it was normal (the common response) or my tires (the last two responses).
74000 mi US $500	The brake service light remains on. Shop unable to reset.

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69500 mi US $720	Coolant leak was found to be coming from the thermostat housing. The thermostat housing was replaced. Turbo oil supply line leaking. Dealer quoted $1300 for replacement. I declined and took it to an independent mechanic.
78700 mi US $1498	New clutch kit, flywheel resurfaced

74200 mi US $3400	Car started misfiring randomly one morning, I changed coil and plug on suspected cylinder, no change. Dealer confirmed no compression on cylinder #3...engine is being replaced, parts covered under goodwill but labor paid by owner.
78000 mi US $800	Airbag light came on, dealer ran scan and determined that drivers frontal airbag was defective.
80000 mi US $1100	Tie rods frozen to rack, had to be replaced to realign vehicle after upper strut mounts were replaced.

107000 mi US $4500	Replaced entire engine.
140000 mi US $200	Resistor and blower motor failed.

29000 mi

US $3100

replaced clutch and timing belt, four new tires, electrical module (major malfunction). Some covered under warranty. Still pulls to right

44000 mi US $18000	Drive chain completely broke at 40,000 miles.
44000 mi US $150	Cylinder misfire.

62500 mi US $1000	1. four new coil packs, plugs and a valve cover gasket for $600; 2 a new serpentine belt and a belt tensioner.
78000 mi US $400	Thermostat failed. Dealers would not sell the part keeping them for their customers. Had to order from supplier. Actual repair took 2 hours with pressure test.
83000 mi US $450	Replaced thermostat and sensor connector Valve cover was replaced as it had a vacuum leak.

33000 mi US $500	Water pump replacement
45000 mi US $750	Fan was running after shut-off. Thermostat and housing replaced.
46700 mi US $600	Replaced both sway bar links and bushings, and the sway bar bushings at frame
50500 mi US $1000	Car overheated, water pump replaced. Mechanic recommended replacing the belt tensioner too.
47200 mi US $150	Turbo inlet tube was loose and displaced, just needed to be re secured
58000 mi US $800	Carb buildup on intake side

102000 mi

US $3000

Seal in the turbocharger failed causing oil to be spit directly out the exhaust.

117000 mi US $135	Turbo oil feed line leaking. Put front in service mode to replace, diy took 10 hours.
131200 mi US $2400	Burnt exhaust valve on cylinder 3, requires cylinder head R&R and exhaust valve replacement. Intake valves were extremely carboned up requiring cleaning and valve job.
135000 mi US $295	PCV valve cracked causing large vacuum leak and resulted in CEL. Replaced valve cover (PCV valve is integrated, can't be replaced separately).
152000 mi US $140	Cracked thermostat housing, required replacement.
162000 mi US $250	Water pump and harmonic balancer needed replacement. Oil filter housing gasket leaking oil.

92000 mi US $300	Cracked thermostat housing replaced
145000 mi US $1100	Passenger's rear strut failure, caused misalignment and tire wear/noise

65000 mi US $275	While replacing front brake pads I found a lower radiator hose that had a broken hold down device. Hose had been rubbing on a sharp edge and was worn almost through. Had dealer replace it.
71000 mi US $250	Paid for diagnosis of loss of power under acceleration. Found bad coil on Cyl. 2. I purchased the part (as well as spark plugs) and installed myself. Plugs were maintenance item not included in cost of repair. Car ran badly under acceleration. Dealer diagnosed a bad coil on cyl. #2. Said I also needed plugs, injectors cleaned and carbon removed from intake valves. I paid for their diagnosis, and bought plugs and coil which I installed myself.
89000 mi US $1360	Replaced timing chain, sprocket & tensioner
91000 mi US $1100	Clearcoat was peeling off near windshield spray nozzle on hood and rear hatch door, and one other spot on the hood.
95000 mi US $900	Sunroof would not open (after a long period of intermittent problems). Required removal and repair. The shop found and repaired a defective vent tube for the transmission.
101200 mi US $125	Removed and replaced leaking thermostat.

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75000 mi US $450	I needed to replace my coils and plugs to fix an engine misfire. Oddly, I got no check engine light for this.
95000 mi US $1200	Also needed a new water pump
102200 mi US $650	Leaky cooling system
113200 mi US $650	The hood release cables broke, making it difficult to open the hood. The cables needed to be replaced.
115000 mi US $1500	The rear brakes needed to be completely replaced. Pads, calipers, and rotors.

57000 mi

US $1100

Had to have the Panoramic rood replaced. I have since traded the Cooper for another Camry. I will NEVER own another Mini with the Panoramic roof. THEY ARE JUNK.

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85600 mi US $1900	Replaced top cable box of shift mechanism. One cable snapped, other was about to snap. Replaced both Cooling System - Thermostat leaking Oil Pan leaking oil
89000 mi US $160	Leaking power steering, replace hoses AC not blowing cold, Recharge and dye refrigerant - no leak found

77000 mi US $700	lower control arm bushings replaced at 76k
78000 mi US $1300	had to replace the passenger side wheel bearing at 77k miles

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81700 mi

US $1200

The power steering pump went out on the car. This particular pump was made by Range Rover and always failed. A costly repair for such a small item. Mine actually almost caught on fire it was so hot. Replaced and working fine now.

64300 mi US $291	Control arm bushings
89000 mi US $1400	Upper motor mount, replaced, squishy Steering - fluids, replaced hoses, return and suction hoses Oil leak, minimal, replaced Oil filter housing, stand gasket. Also seems to be a very small leak at the engine seal, saving for fall.

121000 mi

US $1500

Slipping transmission. Service fixed. Local independant mechanics chain said it was shot, and needed a new transmission. Local Mini specialist drained and replaced the transmission fluid for $340. Run fine ever since. New power steering hoses (old ones were cracked and leaking) and a system flush. Brake service, and new shocks.

36000 mi US $1100	Replaced leaking Thermostat housing and performed 30,000 service
40000 mi US $300	Engine would occasionally misfire, when slow in traffic - eventually the warning light came on. Ran scanner and it showed coil or pug wires. Replaced coil, plug wires and plugs. Now runs like new again.
48000 mi US $570	New rear pads, replacement rotors and calipers were rebuilt
50900 mi US $160	Misfire - replaced plugs - Denso Iridium, Leads and coil pack - no problems now
53200 mi US $815	Replaced upper and lower engine mounts
56000 mi US $135	Thermostat housing leaking - replaced the housing and the thermostat myself

55500 mi

US $1700

replaced rack & pinion air bag sensor failed water pump leaking - replaced

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93000 mi US $850	Supercharger was serviced, water pump and pulley were both replaced
93000 mi US $1000	Clutch replaced because the throw out bearing started to rattle. I thought it would be good idea to replace everything while it was apart. There were no signs of slipping but the clutch was due for replacement.

65300 mi

US $2000

Coolant temp sensor was replaced, which resulted in a the solenoid leaking, which leaked into the computer and fried it. Second mini with this problem, near catastrophic failure. Original quote of 8k to fix.

120000 mi US $1000	AC/Heater coolant tank leaking fluid replaced tank. Also did preventive maintenance on rear strut busings, oil change/full service
120000 mi US $600	Replaced radiator hose Replacement of both rear tail lights that had been "fogged" by sun exposure. Update of 3rd rear brake light on the hatch. About $150 in "repairs" and $450 in renewals (tail lights)

60500 mi

US $2000

Oil Pan gasket replaced Power Steering return hose, pressure hose replaced

36000 mi US $750	Upon purchase I noticed loss of coolant, which was traced back to radiator, thermostat, housing and gaskets - all of which were replaced. Also performed Inspection I service including fluid changes and software re-flash (costs not included above).
46100 mi US $1300	Radiator, HVAC compressor and bumper bean support replaced.
60000 mi US $2300	Manual transmission throw out bearing failure.

127000 mi US $1000	State inspection performed-- exhaust system determined to be too rusty. Ordered stainless steel catback exhaust and had installed. Rear support bracket discovered to be broken and also replaced.
130000 mi US $800	Replaced both front wheel bearing/hub assemblies.

65000 mi US $150	Horn fuse was blowing every week. Replaced both high and low horn and the issue went away. Front engine mount was leaking fluid. Replaced engine mount and torx bolt.
65500 mi US $2000	Brake pad warning light came on. Rotors and brake pads required replacement due to wear, and replaced all four calipers at the same time.
69000 mi US $2100	Replaced the radiator, water pump, reservoir tank, thermostat, thermostat housing, all hoses, heater core, and flushed coolant. Replaced supercharger oil, belt tensioner, belt idler pulley (adjusting pulley), oil dipstick tube o-ring, crankcase vent valve, crankshaft sensor o-ring, coolant temperature sensor, radiator fan resistor, spark plugs, spark plug wires, ignition coil, throttle body o-ring, supercharger inlet tube gasket, timing chain tensioner, timing chain tensioner bolt, radiator housing/front clip (front panel, damaged by a frozen snow bank), hood struts, hood emblem, transmission fluid, gas cap, installed metal skid plate from Mini Mania
77000 mi US $380	Control arm bushings failed. Replaced tie rod ends, sway bar bushings, control arm bushings, and forward control arm bushings.

101000 mi

US $1000

serpentine belt and oil pan gasket

82400 mi

US $2400

Spark plug blows out of spark plug hole stripping hole. Self-repair failed causing piece of metal from steel insert to damage valves. Upper head had to be rebuilt. Oil pressure light came on when at idle. Light goes off when applying gas pedal. This stared happening after the car was running for 10 minutes. Oil change did not resolve the issue. Failing oil pressure sensor replaced.

44000 mi US $107	Slight mushrooming of strut mount--a common problem with MINIs of this vintage. Was advised that problem is minor and to simply align wheels at this time. Further mushrooming will require a more expensive repair.
61000 mi US $2825	Leaking power steering line. Leaking thermostat Leaking oil pan gasket. Control arm bushings worn and loose.
66000 mi US $711	Low-pressure steering lines leaking. Dealer replaced lines, flushed system, and refilled with fluid.
68000 mi US $1006	We noticed coolant leaking on the garage floor. Radiator was cracked and leaking. Shop replaced radiator and lines, and performed opportunistic replacement of drive belt as well.
72000 mi US $178	Intermittent P0303 code (misfire cylinder 3). Decided to replace coil pack, spark plugs, and plug wires. Problem apparently resolved.
74200 mi US $1073	Thermostat housing broken and thermostat non-op. Required OBD computer scan, antifreeeze, elec throttle service, thermostat assembly, coolant system kit, etc.

41000 mi US $600	Replaced A/C pump & condenser, drained & recharged system.
48300 mi US $150	A/C pressure regulator valve blew out all the refrigerant.
60300 mi US $150	Coil pack died.
70000 mi US $2146	Radiator fan control module went out, allowing the engine to overheat. Replacement required tearing down the entire front end of the car for access.

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102000 mi US $1100	Front end bushings replaced Power steering hoses leaking Motor mount replacement
110000 mi US $400	Leaking tstat housing.
107500 mi US $2200	Had to have the clutch replaced.

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42160 mi €600	Clear lacquer paint start to crack or peel off all over. Has to repaint body-parts and bonnet. Known issue with Clear lacquer over Red base paint after years??
50220 mi €1000	Airco compressor and Airco condensor replaced
52700 mi €560	window regulator driverside didn't open window again. Regulator and Motor had to replaced after three years again.

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64000 mi

US $2000

Cooling fan was replaced Suspension is loose- not sure of the technical reason. Not a critical fix for now, but expensive.

43000 mi

US $4500

Gear Box making noise when clutch disengaged.

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73000 mi

US $1752

Oil Pan leak - replaced Gasket - replaced Power steering pump and fan Front struts failed Bad front axel Reverse lights - previous mechanic left unplugged "Failure of PRE CAT O2 Sensor" O2 Sensor Harness Heater Circuit Front Drive-Shaft

84000 mi US $380	Failure of speed sensor in driver side wheel hub Pass seat weight sensor pad (airbag sensor) bad. This is the 3rd needing replacement since car was purchased new
87000 mi US $350	Replaced Master Cyl and fluids. The brake pedal was on the floor. Replaced alternator because bad pulley bearing making noise. Also replaced serpentine belt. Brakes were not firm, replaced rear caliper Replaced Master Cyl and fluids Replaced alternator, bad pulley bearing. Also replaced serpentine belt
88000 mi US $300	Brake power booster, spark plugs, oil and trans fluid
101000 mi US $1600	Cracked radiator mount, cracked radiator and leaking expansion tank
107000 mi US $1317	Car had a couple of oil leaks that I have been ignoring, had them all fixed- Valve Cover Gasket, Oil Filter Housing and Oil Pan Gasket
107000 mi US $500	I had the parking brake cable replaced on the 05. The brake would not release in cold weather (under 20 degrees). Also new battery in same car.
119000 mi US $200	I replaced all 4 wheel hubs, this was due to a low speed noise that I could not nail down and the hubs were the originals. In the process I broke one of the wheel speed sensors.
127000 mi US $800	inner CV joint was leaking grease so I replaced both the inner and outer boots. Since the drive shaft needs to be removed to complete the repair I had the axle seal replaced as well for preventative measures.

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74000 mi

US $3700

Leaking valves in the transmission was causing the car to buck and had difficulty changing gears (automatic transmission)

59800 mi US $115	Transmission went into "EP" mode and driver noticed harsh shifts and general sluggish performance. The shop retrieved error code 2C10. Updated tranny control unit with latest software. It's better but shop cautioned, be alert to more. Investigated trouble code:2C10 ("EP" displayed on tranny indicator). One occurrence of code. Fault was cleared. Car driven, fault did not reoccur. Tranny software upgraded. Shop cautioned vigilance to more occurrences.
61000 mi US $1171	Replaced shifter. Replaced ignition packs on recommendation of shop. Replaced shifter.
61300 mi US $8755	Replaced transmission. Replaced fuel pump. Replaced fuel pump. Replaced transmission.
65000 mi US $412	Fluid leak. We took a piece of poster card and set it under the engine all night to help shop locate source. Fluid was clear. Shop cleaned area, drove it and said the PS hoses were leaking. Both hoses replaced. EP message in gear selector display, scanned as 2C10. Shop cleared and drove. Error did not return. Shop contacted PUMA (MINI's tech support network). PUMA advised that code has been related to low voltage. Batt. checked, terminal loose
67500 mi US $518	Clear fluid leak. Dealer inspected, cited warped thermostat housing as cause. Replaced housing, thermostat, gasket and coolant was flushed. Addition repairs recommended. Engine mount $3C, brake fluid $1C, front control bushing $7C.

84000 mi US $3500	Coolant leak repair, a single part cost $300. Hoses and valves replaced Motor blew, headgasket replaced, along with all other 80K maintenance, many hoses, valves, and gaskets replaced.
91000 mi US $600	Leak of main oil gasket in engine deteriorated all oil gaskets causing massive leaking. Needed all main gaskets replaced.

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54900 mi

US $1200

oil pan gasket leaking.

96200 mi US $130	Replaced both oil cooler seals.
71000 mi US $330	Replaced the main gasket seal on the oil cooler
82600 mi US $493	Diagnosed as a starter issue, but turned out to be an ignition switch. Installed new starter and ignition switch.
100000 mi US $139	Battery died and replaced it.
105000 mi US $225	Upper right motor mount bolt broke off.
121000 mi US $215	Replaced a broken charcoal canister.
122000 mi US $1064	Crank pulley broke while driving the car. replaced crank pulley, serpentine belt, tensioner unit, and Idler pulley

63000 mi US $1050	Clutch Cylinder replaced. Leaking Engine Gasket and mount.
68000 mi US $700	Main Engine Fan was reported to be not working.

62000 mi US $200	Power steering fan required replacement. Covered under the extended warranty. Water pump required replacement. Covered under the extended warranty.
68000 mi US $200	Power steering motor failed.
77000 mi US $200	Passengers side door lock actuator failed. replaced under extended warranty. Supercharger seal and motor mount seal leaking. replaced under extended warranty.
118000 mi US $1600	replace clutch replace door latch mechanism
130000 mi US $500	ABS sensor in wheel malfunctioned and had to be replaced.
132000 mi US $150	Oil pressure sensor malfunctioned and had to be replaced.

65300 mi US $7000	Transmission fluid leak.
57000 mi US $1500	Replaced defective/worn power steering, fan Asked for 4 wheel alignment. Repair shop diagnosed need for new front end bearings and new right front tie rod in order to perform alignment. Drivers seat not sliding forward when seat back is tilted. Reattached cable inside seat back.
54000 mi US $250	Passenger side headlight washer broken. Replaced parts with new.
66700 mi US $450	Fluid (oil) leaking from right side motor mount. Replaced right side motor mount. Second motor mount replacement in 24 months. Previous repair to same item done in January 2010.
78000 mi US $450	Airbag sensor in passenger seat went bad. Replaced seat bottom. Driver's seat easy access feature not working. Replaced driver's side seat rails. Cooling fan cycling on and off every 30 seconds. Needed replacement.
80000 mi US $400	Alternator failed. Auxilliary cooling fan failed after being replaced in March. Kept cycling on and off repeatedly. Fan replaced at no charge.
89000 mi US $1100	Crank pulley broke and was replaced with new

83000 mi

US $1500

Supercharger service, radiator, brakes, front suspension, struts

82000 mi US $525	crankshaft pulley failure. Replaced crank pulley, idler, tensioner and serpentine belt. Also serviced supercharge (changed oil).
100000 mi US $1850	supercharger bearing failure. Supercharger replaced

170100 mi

US $3000

Clutch wore out at 156,000 miles. Also had to replace flywheel, this doubled the cost

65000 mi US $1800	Power Steering hose found to have leak, thermostat found to have leak, cabin HEPA filter needed to be replaced, RF inner ball joint was worn and needed replacing. Service Engine Soon light came on, I was told i was nothing, came back on.
84000 mi US $1100	Driver door would not open from inside, key fob didn't unlock driver door, and window rolled up/down badly. Replaced whole door latch assembly. Thermostat was leaking coolant and another sensor seal was leaking oil. Thermostat and the seal was replaced.

63860 mi C $1700	Top engine mount leaked fluid. It appears to be a common issue. Replaced the mount.
66340 mi C $120	After repairing the top engine mount, the dealer said the lower engine mount was likely worn. Turned out the bushing was cracked. Lower engine mount was replaced.
81840 mi C $300	Power steering pump return hose leak
91140 mi C $735	Fuel pump failure while on a MINI club drive
104160 mi C $2000	catalytic converter rusted and broke in half. Required new exhaust manifold and cat.
110540 mi C $800	Had clutch replace a year ago. The new clutch failed due to too much vibration from the dual mass flywheel. Replaced under warranty. Converted to single mass flywheel system.
118420 mi C $600	Noticed some play on the steering and a slight pull to the left. Had repair check it out while in for an oil change. It was a cracked wheel bearing. Was a safety issue.
121500 mi C $140	Rear swaybar bushings broken. Dealer only lubed them.
127100 mi C $200	Top passenger side engine mount leakage. Replaced engine mount.
118960 mi C $150	Worn swaybar bushings
129400 mi C $100	Coolant overflow tank cracked
143220 mi C $400	O2 sensor failed .

54000 mi US $100	Coldest day of the year, thermostat froze shut and car almost overheated. Self diagnosed as too little antifreeze in system due to constant topping-up as a result of leaky thermostat housing. Replaced thermostat and re-sealed housing.
60000 mi US $2200	Shop gave me some BS about the springs in the pressure plate "stiffening" enough to repeatedly blow out hydraulics. Basically, they were just covering their butts for a faulty diagnosis. Still have the pristine clutch they took out.
76000 mi US $1200	Dash lights would not shut off regardless of headlight or ignition position. Dealer diagnosed internally shorted control module and replaced - $750. Remote locks also would not work, replaced receiver - $450 Dash lights would not shut off regardless of headlight or ignition position. Dealer diagnosed internally shorted control module and replaced - $750. Remote locks also would not work, replaced receiver - $450

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58700 mi US $1070	Transmission cooler replaced.
75000 mi US $245	Items noted during 75k mile checkup: - two belts replaced (original?) - cabin air filter replaced - tires rotated
76000 mi US $775	Exhaust system needed replaced.

26040 mi C $1200	air bag light on as weight sensor on passenger seat not working replaced wieght sensor
27280 mi C $375	oxygen sensor was not working so was replaced
29760 mi C $320	Car was overheating thermostat was replaced.
42780 mi C $330	Diagnose problem code re air leak. Did some test to rule out any major issue. Appears that gas cap may have not been tightened properly.
45260 mi C $1400	Coolant leak found.Concern that it was the head gasket. Plastic thermostat housing leaking so was replaced.

75000 mi

US $1000

Muffler was replaced for the first time, Tie rod was bent, mechanic replaced

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75700 mi US $1500	replaced suspension bushings electric radiator fan malfunction coolant leak
85000 mi US $500	fixed exhaust rattle/buzz Reset tire pressure warning sensor light, cleaned reset swithch for same.
89200 mi US $1100	Power steering electrical pump fan always on. Replaced pump and fan.

56000 mi US $3000	Replaced clutch.
57000 mi US $1150	Oxygen sensors were causing the "Check Engine" light to stay on. We took our out-of-warranty Mini to a reliable mechanic, but only the Mini dealership has the software to reset the "adaptations" to make the Check Engine light go off.

241800 mi

C $1200

no heat in the car at all! - needed new heater core - dealer had no idea how to fix - replaced a new thermostat, replaced a good radiator, sensors,finally heater core. Dealers do not like working on these I think!

108000 mi

US $3400

worn bearings & gears, replaced transmission & clutch kit

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94000 mi US $160	A pillar exterior finishing panel detached during normal highway driving. replaced with updated design from dealer. Common issue
112000 mi US $2600	New clutch & flywheel
112200 mi US $190	Power steering suction and return hose replaced
113100 mi US $300	rear wiper motor shaft leaking washer fluid, replaced with updated motor, new arm and new electrical lead
123000 mi US $140	Driver side window regulator needed replaced due to broken plastic mechanism.
133100 mi US $200	Passenger window regulator failed

53000 mi US $360	Grinding noise prompted me to replace the front wheel bearings. Problem solved.
53000 mi US $2500	An oxygen sensor failed. I replaced both, but computer had to be reprogrammed and throttle body "unit" was replaced by a mechanic. The car suddenly want into "limp" mode only going 30mph no matter what.

102000 mi US $2500	Replace worn clutch and rotors. Replace bushings.
124200 mi US $500	Alternator quit
130000 mi US $2200	Oxygen sensor Radiator fan
138000 mi US $1600	New compressor. Replaced dryer and condensor also. Oil filter gasket and water pump
142300 mi US $600	Replace original shocks, struts, bushings, and rear control arms.

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77000 mi US $1100	Leaking valve gasket and leaking oil pan gasket. control arm bushings worn so replaced oxygen sensor replaced for service engine light; second time in the car's life; MINI has extended the emissions warranty to 10yr/100k because a known problem.
90000 mi US $800	Needed new driver's side rear brake calipers; seizing and scraping. Driver's side emergency brake cable snapped.
93000 mi US $1300	Progressive, loud, rubbing noise from left rear wheel. Diagnoses as worn wheel bearing. Loud muffler, hole found in pipe and muffler, hangers replaced as well
94000 mi US $550	Brake lines rusted through and thusly were leaking.
99000 mi US $650	Hinges for rear hatch failed, couldn't close hatch, wasn't aligned any more
108500 mi US $265	Refilled freon, fixed short that was preventing compressor from turning on.
111500 mi US $500	Caliper seized then new caliper seized. Second caliper covered by parts warranty
118000 mi US $1200	Car would not start. Solenoid in starter failed. Right front grinding noise, wheel bearing failed. Valve cover gasket leaking, last replaced 60k miles before.
115300 mi US $600	Power steering lines leaking. Valve cover gasket leaking. Replaced only 6 month prior so dealer covered cost.
129000 mi US $300	Wheel speed sensor broken, triggered ABS and low tire pressure yellow warning lights

40300 mi US $450	The power steering pump and associated equipment caught on fire. This has been a problem and BMW extended the warranty to 130k miles for this model. Repairs were done but took over a month in the shop waiting on parts. if no warranty $7000+
52000 mi US $5662	transmission grinding badly wheel bearing hubs completely worn down
60300 mi US $442	Had to reepalce ABS speed sensors in front
70000 mi US $1034	The brake lines were corroded and developed several leaks. Had to hot shot new lines and replace.

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79900 mi US $150	Anti-lock braking, traction control, & tire pressure monitor all failed due to sensor failure on driver front wheel. Sensor replaced; problems solved.
84000 mi US $280	Replaced failing aftermarket headers with new aftermarket headers.The replaced headers, on the car when Purchased it used, had been wrapped which caused rust which caused holes. New headers are not wrapped. Supercharger hose wore through, rendering supercharger inactive. Replaced hose; works fine. Since I bought the car used, the rear bushings which had been replaced by solid ones by the previous owner, were very noisy. As they wore, the rear suspension felt loose. Replaced with new solid bushings. Drives and sounds great.
86000 mi US $200	Replaced vacuum hose and changed oil.
87000 mi US $750	Replaced oxygen sensor Front strut mounts were worn. Replaced.

125300 mi US $7000	Rod bearing failed. Replaced entire bottom end of engine.
128000 mi US $7000	Threw a rod. Replaced engine with short block. Did all maintenance items under hood.

76000 mi US $612	Front control arm bushings gone.
84000 mi US $720	Power steering pressure lines were leaking and replaced.
88500 mi US $1200	Exhaust rusted, replacement required Brake line wearing, rubbing on control arm.
100700 mi US $115	AC compressor pulley clutch
118000 mi US $400	Power steering pump replaced with rebuilt model.
120000 mi US $300	Leaking coolant dropped coolant level below pump

111000 mi US $500	Thermostat replacement including coolant flush. Review extensive oil leaks, apply oil tracing liquid to determine source of leaks.
120300 mi US $1200	Clogged heater core
122000 mi US $335	Post Catalytic Converter Oxygen Sensor "Lifetime" Xenon headlight bulb replaced, passenger side only.

102000 mi US $235	Rear hatch license plate light socket disintegrated. Metal tabs for bulbs totally corroded away - had to replace entire rear hatch handle assembly, and have it painted, since it only comes primed. 90,000 miles
107000 mi US $235	Supercharger was out of internal oil. Mini USA states it is a wear item, and needs to be replaced once out of oil. normally 100,000 miles - part from dealer is $2600 for the part, + 7 hrs labor. I got mine rebuilt for $1200 plus 6 hrs labor thermostat housing cracked replaced it and thermostat crank seal leaking oil replaced alternator died
107000 mi US $115	both O2 sensors needed replacing. was able to get non-OEM ones for $55 each from advanced suto, and just splicesd the connector on.
116700 mi US $1200	CV joints starting clicking, and then went to a heavy vibration when on the gas. needed to replace both driver and passenger axle's and CV joints, and have the passenger side bearing pressed off the old axle, and pressed onto the new axle.
120000 mi US $1800	OEM flywheel has internal grease in it. This grease was expelled from the flywheel, contaminating and ruining the clutch
125500 mi US $670	power steering pump failed. $550 for a new one. replaced feed and return lines also, as they were leaking.
126000 mi US $280	Both wheel bearings are shot again. I drive the Dragon, and I drive the car hard all the time, wheelbearing replacements are normal maintenance for me :)
128200 mi US $1400	the gears in the trans shattered. I got a fully re manufactured trans from the UK, $1270 shipped from http://www.minigearboxes.co.uk/. I also replaced my ebrake lines, one had rusted solid had a hole in the intercooler, which got replaced
130000 mi US $420	rear hard lines had rusted out in spots and were leaking. Parts were 120, dealer wanted $700 to install. I bought a brake line bender and did it myself. I replaced all the ball joints I replaced a worn out tie rod end
138000 mi US $9500	Number 2 piston and connecting rod broke up. Needs complete overhaul including sleeving the block due to damage to the bore from the piston. Opted for 1.8L stroker crate motor from revolutionmotorworks.com

29000 mi

US $1900

Electrical, other than above, repair

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46000 mi

US $1001

R & R electronic power steering pump. Design is prone to failure, and it was beginning to whine incessantly, "bump" on turns and I've read enough to know that this is a common failure on the BMW design.

55000 mi US $7500	Transmission Broke. Had to replace whole new transmission.
94000 mi US $500	O2 sensor needed replacing. Left rear control bar was bent and also needed replacing. Dealer wanted $1500 for the job. Went somewhere else and have never returned to the dealer.
120000 mi US $850	Power steering pump failed and needed replacing.
135000 mi US $225	Power steering pump fan needed replacing.
136000 mi US $400	Radiator leaked and needed replacing.

37300 mi

US $9200

engine blew 330 miles after timing chain HAD to be replaced. 13000 miles left on warranty. BMW/Mini said I misused car and would not cover charges. They would not put in writing causes. will not go back.

52000 mi US $260	Replaced radiator due to small crack in side of tank.
61200 mi US $2220	Radiator fan assembly failed due to short. A/C compressor also failed and receiver dryer was leaking. Mechanic determined that the A/C compressor may have caused the short.

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90000 mi US $2800	Whirring noise under hood, confirmed to be bad transmission. Replaced with rebuilt transmission, new clutch and rear main oil seal.
100000 mi US $164	2 circular wheel decals, "Mini" wing emblem (back), cup holder & clamp - Black panel, separating windshield from door. This is the 2nd panel (other side) I've replaced! Parts guy said they break ALL the time. Cheap plastic garbage!
110000 mi US $583	Right front wheel bearing replaced. Front end alignment.

23000 mi US $5500	rear wheel speed sensor replaced. Computer reset. Brake system flushed(preventative).
25000 mi US $823	Replace leaking high pressure power steering hose.

58200 mi US $1300	Replaced shocks had to replace exhaust Switch for raising and lowering windows is not working well...have to apply lots of pressure to the toggle. Was told the unit needed to be replaced. The cost was not worth it to me, as the issue is a minor nuissance. Praking brake needed to be tightened up.
61300 mi US $2300	Hinge for hatchback broke. Check engine light wnet on, some sensor needed replacing.

107500 mi US $200	Broken shift cable
116000 mi US $2272	Suspension worn. All four struts and mounting plates replaced.
118000 mi US $749	Replaced torn lower control arm bushings
118500 mi US $1525	Replaced water pump, thermostat housing, thermostat, and related hoses and seals

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72500 mi

US $1030

Valve cover gasket replaced Tensioner pulley and idler pulley replaced Serpentine belt replaced Clutch Release bearing making noise

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99200 mi C $12000	Replace transmission. CVT failure Rear hatch hinges rusted so hatch would not close Electrical sending unit in tachometer failed. New tach unit required
105397 mi C $1642	repair A/C unit recharge system check for leaks replace battery
108209 mi C $2304	replace muffler, and fix radiator support, add coolant
110426 mi C $2586	replace rear brake pads and rotors, hand brake cables, rear wheel bearing with hub assembly

135000 mi

US $1500

Replaced brakes and rotors

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98780 mi

C $1200

was a recall problem. called Mini and they did not have a record of my VIN being recalled, but I did receive a letter --- misplaced. Surprized at their reaction.

108500 mi

US $5600

Clutch went out; could not engage gears Transmission failed as clutch repair was being completed. Transmission was replaced with rebuilt unit Half shaft failed; car was sent to BMW dealership for repair; car sent back with no repairs performed; half shaft replaced at independent mechanics cost. Car shifted smoothly after this although experienced intermittent hesitation.

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See TrueDelta's information for all Hatchbacks

See TrueDelta's information for all Mini models.

Expensive Mini Hardtop repairs by problem area

Mini Hardtop repair cost distribution

2016 Mini Hardtop 4dr Hatch

2016 Mini Hardtop 2dr Hatch

2016 Mini Hardtop 2dr Hatch

2015 Mini Hardtop 2dr Hatch

2015 Mini Hardtop 2dr Hatch

2015 Mini Hardtop 2dr Hatch

2013 Mini Hardtop 2dr Hatch

2013 Mini Hardtop 2dr Hatch

2012 Mini Hardtop 2dr Hatch

2012 Mini Hardtop 2dr Hatch

2012 Mini Hardtop 2dr Hatch

2011 Mini Hardtop 2dr Hatch

2011 Mini Hardtop 2dr Hatch

2011 Mini Hardtop 2dr Hatch

2011 Mini Hardtop 2dr Hatch

2010 Mini Hardtop 2dr Hatch

2010 Mini Hardtop 2dr Hatch

2010 Mini Hardtop 2dr Hatch

2009 Mini Hardtop 2dr Hatch

2009 Mini Hardtop 2dr Hatch

2009 Mini Hardtop 2dr Hatch

2009 Mini Hardtop 2dr Hatch

2009 Mini Hardtop 2dr Hatch

2008 Mini Hardtop

2008 Mini Hardtop 2dr Hatch

2008 Mini Hardtop 2dr Hatch

2008 Mini Hardtop 2dr Hatch

2008 Mini Hardtop 2dr Hatch

2007.5 Mini Hardtop 2-door

2007 Mini Hardtop

2007 Mini Hardtop 2dr Hatch

2007 Mini Hardtop 2dr Hatch

2007 Mini Hardtop 2dr Hatch

2006 Mini Hardtop 2dr Hatch

2006 Mini Hardtop 2dr Hatch

2006 Mini Hardtop 2dr Hatch

2006 Mini Hardtop 2dr Hatch

2005.5 Mini Hardtop 2dr Hatch

2005 Mini Hardtop

2005 Mini Hardtop 2dr Hatch

2005 Mini Hardtop 2dr Hatch

2005 Mini Hardtop 2dr Hatch

2005 Mini Hardtop 2dr Hatch

2005 Mini Hardtop 2dr Hatch

2004 Mini Hardtop 2dr Hatch

2004 Mini Hardtop 2dr Hatch

2003 Mini Hardtop 2dr Hatch

2003 Mini Hardtop 2dr Hatch

2003 Mini Hardtop 2dr Hatch

2002 Mini Hardtop 2dr Hatch

2002 Mini Hardtop 2dr Hatch

2002 Mini Hardtop 2dr Hatch

Mini Hardtop Expensive Problems