Volvo S40 Volvo S40

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Volvo S40 repairs by problem area

Engine (30%)

Transmission and Drivetrain (8%)

Brakes and Traction Control (7%)

Suspension and Steering (16%)

Electrical and Air Conditioning (27%)

Paint, Rust, Leaks, Rattles, and Trim (6%)

Other (5%)

Chart based on 497 repairs.
See TSBs and recalls for the Volvo S40.

Volvo S40 other repair cost distribution

$2500+ (4%)

$1000 - $2499 (4%)

$500 - $999 (0%)

$100 - $499 (26%)

< $100 (65%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 23 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2009 Volvo S40 4dr Sedan

turbocharged 227hp 2.5L I5 5-speed shiftable automatic AWD

56500 mi Replaced two TPMS sensors under warranty 
63500 mi

US $110
Replaced TPMS Sensor 

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2008 Volvo S40 4dr Sedan

168-horsepower 2.4L I5 5-speed shiftable automatic FWD

84000 mi

US $185
Windscreen fluid hose came unbolted to inside, broke washer on top. 

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2007 Volvo S40 4dr Sedan

168-horsepower 2.4L I5 5-speed shiftable automatic FWD

42000 mi

US $100
Sun Roof Rails clog, interior leaking on passenger side. 
27000 mi Washer fluid did not squirt. Dealer replaced nozzles. 

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2007 Volvo S40 4dr Sedan

168-horsepower 2.4L I5 5-speed manual FWD

56700 mi

US $8
Windshield washer check valve was clogged, replaced it with new part. 

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2006 Volvo S40 4dr Sedan

turbocharged 218hp 2.5L I5 6-speed manual FWD

16000 mi Faulty driver side headlight washer jet replaced. 
24000 mi Driver side windshield washer jet was replaced due to blown valve. 

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2006 Volvo S40 4dr Sedan

168-horsepower 2.4L I5 5-speed shiftable automatic FWD

9000 mi

US $13000
Trunk prop plastic tip cracked & needed to be replaced--was under warranty & dealer replaced the plastic tip & prop as an entire unit. Wrote about this in initial entry when I signed on. Acquired car. In first few weeks of use, needed to replace left trunk prop at dealer; good service & no cost. Considering purchasing extended warranty having read reviews from other owners. My mechanic also recommends warranty due to expensive parts. 

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2005 Volvo S40 4dr Sedan

turbocharged 218hp 2.5L I5 6-speed manual FWD

81000 mi

US $2350
2 problems. Seats started cracking with 82k miles. this is a manufacturer defect. deal paid half. Owner paid $650. 
70000 mi

US $12
Check valve on window washer came apart and needed replaced. 

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2005 Volvo S40 4dr Sedan

turbocharged 218hp 2.5L I5 5-speed shiftable automatic FWD

46000 mi Replaced windshield wiper washers 

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2005 Volvo S40 4dr Sedan

168-horsepower 2.4L I5 5-speed shiftable automatic FWD

28000 mi Check engine light came on and air conditioner started blowing HOT air on driver's side only 

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2005 Volvo S40 4dr Sedan

168-horsepower 2.4L I5 5-speed manual FWD

41000 mi

US $50
The windshield wiper check valve had failed 
79360 mi

C $350
Engine splash guard came out. Decided not to replace as I was selling the car. 

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2005 Volvo S40 4-door

turbocharged 5-cylinder automatic 2WD

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2005 Volvo S40 4-door

5-cylinder automatic 2WD

36000 mi Splash guard underneath engine disconnected from all 5 front clips falling to the ground. Was still connected at the back. Couldn't drive car because any bump or object in the road would rip off splash guard. Towed to dealer by roadside asst. and fixed. 

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2004.5 Volvo S40 4dr Sedan

turbocharged 218hp 2.5L I5 5-speed shiftable automatic FWD

26000 mi Car was rattling over bumps. They said the cage that protects the gas tank was hanging down. It was replaced. 
91000 mi Dealer cleaned out drain tubes because they were clogged and was allowing water into floor of back seat floor. 

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2004.5 Volvo S40 4dr Sedan

168-horsepower 2.4L I5 5-speed shiftable automatic FWD

48000 mi Clicking noise from front part of car, suspension ticking, electrical sounds from front right of car, scratched panel, dealer dented car had to get touched up. 

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2004.5 Volvo S40 4-door

turbocharged 5-cylinder automatic 2WD

36000 mi Same vacuum pump 
38000 mi Driver side vent visor is damaged. And also driver door seal is broken. 

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2001 Volvo S40 4dr Sedan

turbocharged 165hp 1.9L I4 5-speed automatic FWD

121700 mi

C $35
Front Hood single hydraulic arm on right side failed to maintain pressure, resulting in hood not being able to stay up on own accord without physically holding it up by person or object. 
135000 mi

US $275
Trunk would not open 

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See TrueDelta's information for all Sedans
See TrueDelta's information for all Volvo models.

Volvo S40 Other Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently Volvo S40 problems occur, check out our car reliability stats.