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2005 Ford Explorer Technical Service Bulletins (TSBs)

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TSB Date Problem Area TSB Text
08/01/17 NHTSA ID: 10109070
TSB ID: SSM 46085

The powertrain control/emissions diagnosis (pc/ed) manual has been revised for diagnosing electronic throttle bodies (etbs). the etc_act and etc_dsd pids should not used to diagnose possible etb concerns. the ids has a limited refresh rate
12/12/12 NHTSA ID: 10048099
TSB ID: TSB-12-8-1

Ford/lincoln/mercury: may have sludge buildup in throttle body leading to less airflow or engine idling rpm fluctuation and hard starts or battery disconnect or dead battery after keep alive memory (kam) clear. models 2003-05 thunderbird
08/28/12 NHTSA ID: 10045340
TSB ID: TSB-12-7-4

Ford/lincoln/mercury: if battery was disconnected or dead, vehicles/trucks may experience hard starts and engine idle rpm fluctuation and exhibit diagnostic trouble codes (dtcs) p0505, p0506, p2111 and p2112.
02/20/08 NHTSA ID: 10023943
TSB ID: 07212

Some 1997-2008 vehicles equipped with a 4.6l 2v, 5.4l 2v, or 6.8l 2v engine--spark plug thread repair procedure--not covered under new vehicle limited warranty. *nj this includes f-53 motorhome chassis. updated 2/23/10.
03/13/06 NHTSA ID: 10019379
TSB ID: 05213

Malfunction indicator lamp on with pcm diagnostic trouble code p0463 and/or ic diagnostic trouble code b1201 - fuel gauge drops to empty or slow to update after refueling.
01/12/06 NHTSA ID: 10018745
TSB ID: 041601

Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running.
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12/14/05 NHTSA ID: 10018064
TSB ID: 051710

Noise from rear wheel hub bearings.
12/07/05 NHTSA ID: 10017931
TSB ID: 051016

No start/hard start on cold soak - 4.0l engine.
12/06/05 NHTSA ID: 10017882
TSB ID: 18573

No start/hard start on cold soak.
10/07/05 NHTSA ID: 10016789
TSB ID: 050618

Rear axle noise repair. *sc
04/18/05 NHTSA ID: 10013383
TSB ID: 042112

Rough idle in drive. *eh
04/18/05 NHTSA ID: 10013388
TSB ID: 042115

Fuel gauge slow to update after refueling. *eh
04/18/05 NHTSA ID: 10013399
TSB ID: 04225

Throttle pedal response on tip in vehicles built before 10/4/2004 equipped with a 4.0l engine. *eh
04/05/05 NHTSA ID: 10012953
TSB ID: 0539

Mil on and/ or runs rough/misfire dtcs p0300-p0308 p0316 and or p0171/p0174 4.6l engine. *eh
04/05/05 NHTSA ID: 10012950
TSB ID: 0538

Increased turning effort during low speed sharp turns false 4x4 engagement. *eh
04/05/05 NHTSA ID: 10012947
TSB ID: 0531

Maf diagnostic service tip - vehicles equipped with egr system module (esm).
01/06/05 NHTSA ID: 10011162
TSB ID: 031404

Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. to include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.
05/20/09 Transmission and Drivetrain NHTSA ID: 10028736
TSB ID: TSB-08-19-3

Ford: some vehicles may exhibit oil separation from the internal lube found in the unitized cartridge seal. oil separation appears to be and is often misdiagnosed, as an axle lube leak.
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05/17/06 Transmission and Drivetrain NHTSA ID: 10019947
TSB ID: 0645

Neutral tow capability - service kit requirements.
12/14/05 Transmission and Drivetrain NHTSA ID: 10018069
TSB ID: 18815

A tiny crack, or cracks, around the transfer case drain plug hole.
12/07/05 Transmission and Drivetrain NHTSA ID: 10017898
TSB ID: 05612

Delayed or harsh reverse engagements - 5r55s transmission - vehicles built prior to 09/23/2004.
12/06/05 Transmission and Drivetrain NHTSA ID: 10017892
TSB ID: 05618

Rear axle noise repair.
05/05/05 Transmission and Drivetrain NHTSA ID: 10014659
TSB ID: 18466

Axle whine howl. this includes 1997-05 ford vehicles. *eh
05/05/05 Transmission and Drivetrain NHTSA ID: 10014668
TSB ID: 18478

Axle seal leaks. *eh
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04/29/05 Transmission and Drivetrain NHTSA ID: 10014277
TSB ID: 04268

Increased effort during low speed sharp turns on 4x4 vehicles.
04/28/05 Transmission and Drivetrain NHTSA ID: 10014100
TSB ID: 06216

Limited slip axle chatter, shudder, binding sensation, or vibration during low speed turning maneuvers.
04/28/05 Transmission and Drivetrain NHTSA ID: 10014086
TSB ID: 042107

General (pcm) power train control module programming procedures.
04/18/05 Transmission and Drivetrain NHTSA ID: 10013398
TSB ID: 042212

Gear selector lever - increased effort to shift from drive to park.
04/14/05 Transmission and Drivetrain NHTSA ID: 10013306
TSB ID: 04B22

Improperly formulated transmission fluid that, over time, may cause delayed/harsh reverse engagements. customer satisfaction program 04b22. 5r55s/e & 5r44e transmission fluid additive. supplement #1. supplement #2. supp
04/05/05 Transmission and Drivetrain NHTSA ID: 10012959
TSB ID: 18423

Axle whine howl service with individual parts instead of an axle assembly. *eh
NHTSA's feed only includes summaries. For the full text of TSBs:

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04/05/05 Transmission and Drivetrain NHTSA ID: 10012952
TSB ID: 0537

Driveline 1st order vibration/boom/drone.
04/04/05 Transmission and Drivetrain NHTSA ID: 10012938
TSB ID: 0527

5r55s transmission fluid leaks from converter housing area. diagnostic trouble code p1783 on vehicles built prior to 12/12/2004.
09/07/04 Transmission and Drivetrain NHTSA ID: 10008994
TSB ID: 04105

Axle seal leaks. leaks from rear halfshaft axle seal. service tips.
01/25/06 Electrical and Air Conditioning NHTSA ID: 10018937
TSB ID: 05262

Mil on with dtc p0191 with or without various drivability symptoms and/or additional dtcs.
12/07/05 Electrical and Air Conditioning NHTSA ID: 10017905
TSB ID: 0561

Wrench lamp on and no diagnostic trouble code (dtc) stored.
12/07/05 Electrical and Air Conditioning NHTSA ID: 10017904
TSB ID: 05419

False parking aid warnings.
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10/14/05 Electrical and Air Conditioning NHTSA ID: 10016904
TSB ID: 051017

Service engine soon lamp on with pcm dtc p0463, instrument cluster dtc b1201 and or fuel gauge drops to empty-vehicles built 8/2/2004 through 4/7/2005. *sc
05/05/05 Electrical and Air Conditioning NHTSA ID: 10014671
TSB ID: 04262

False parking aid warnings. update.
04/27/05 Electrical and Air Conditioning NHTSA ID: 10014062
TSB ID: 04189

Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair.
04/15/05 Electrical and Air Conditioning NHTSA ID: 10013371
TSB ID: 04219

Malfunction indicator lamp (mil) and electronic throttle control (etc) lamps on with both diagnostic trouble code (dtc) p2106 and p2135.
04/14/05 Electrical and Air Conditioning NHTSA ID: 10013319
TSB ID: 18381

Open fuse f2.20 (5 amp) and/or f2.1 (30 amp) which may result in loss of function of several systems including power seats, adjustable pedals and power door locks.
01/18/05 Electrical and Air Conditioning NHTSA ID: 10011342
TSB ID: 18171

No crank/no start condition when vehicle temperature is below freezing (32f/0c).
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12/07/04 Electrical and Air Conditioning NHTSA ID: 10010717
TSB ID: 04197

Malfunction indicator lamp (mil) illuminated with diagnostic trouble codes (dtc's) p0172 and/or p0175.
03/13/06 Other NHTSA ID: 10019384
TSB ID: 0637

Low tire indicator on - tpms system sensor wake up.
01/25/06 Other NHTSA ID: 10018934
TSB ID: 05252

Neutral tow capability -- service kit requirements.
01/25/06 Other NHTSA ID: 10018938
TSB ID: 052624

Vibration diagnosis - tire/wheel runout.
10/12/05 Other NHTSA ID: 10016832
TSB ID: 05136

Backglass difficult to close and an intermittent door ajar lamp.
05/05/05 Other NHTSA ID: 10014664
TSB ID: 05416

Front seat(s) slight movement when accelerating and/or decelerating.
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04/29/05 Other NHTSA ID: 10014310
TSB ID: 042616

Weld bonding procedure.
04/28/05 Other NHTSA ID: 10014138
TSB ID: 042421

Safety belt retraction speed.
04/28/05 Other NHTSA ID: 10014165
TSB ID: 04251

Aluminum corrosion - service tip.
08/04/04 Other NHTSA ID: 10008546
TSB ID: 0485

Liftgate glass applique damaged/cracked. service procedure.

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Ford Explorer TSBs (Technical Service Bulletins)

Some things are often misunderstood about recalls and technical service bulletins (TSBs). Plus a disclaimer.

  1. Recalls do not have to be issued only because something is prone to failure. NHTSA (a government agency) can only require a recall if a failure will affect safety, emissions, fuel economy, or compliance with some other regulation or law. Manufacturers can voluntarily recall cars for problems that do not affect these, though.
  2. Recalls often apply to only some cars of a specific model year, rather than all of them. You should receive a letter from the manufacturer if your car has been recalled. You can also check with the dealer, which will know which (if any) recalls pertain to your car.
  3. The primary purpose of TSBs is to inform dealers about known problems with a car and how to fix them. They are not the same as recalls. As with recalls, TSBs often only apply to some cars, not the entire model year.
  4. Dealers often will not provide a preventive repair just because a problem described in a TSB might happen to your car. They'll usually want to observe symptoms that the problem is already affecting your car.
  5. Even if there are symptoms, a manufacturer doesn't have to pick up the cost of a TSB repair if the car is out of warranty, though sometimes they do.

We provide the text of recalls and TSBs as provided by NHTSA. There can be errors in the text. If you sign up for notifications in My Garage, we will try to get these to do, but for various reasons (some beyond our control) cannot guarantee you will receive them. When in doubt about a recall or TSB, contact the dealer.