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2003 Mercury Mountaineer Technical Service Bulletins (TSBs)

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TSB Date Problem Area TSB Text
02/20/08 NHTSA ID: 10023943
TSB ID: 07212

Some 1997-2008 vehicles equipped with a 4.6l 2v, 5.4l 2v, or 6.8l 2v engine--spark plug thread repair procedure--not covered under new vehicle limited warranty. *nj this includes f-53 motorhome chassis. updated 2/23/10.
03/13/06 NHTSA ID: 10019379
TSB ID: 05213

Malfunction indicator lamp on with pcm diagnostic trouble code p0463 and/or ic diagnostic trouble code b1201 - fuel gauge drops to empty or slow to update after refueling.
01/12/06 NHTSA ID: 10018745
TSB ID: 041601

Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running.
12/14/05 NHTSA ID: 10018064
TSB ID: 051710

Noise from rear wheel hub bearings.
12/06/05 NHTSA ID: 10017881
TSB ID: 18572

No start/hard start n hot soak restart.
12/05/05 NHTSA ID: 10017860
TSB ID: 18719

Malfunction indicator lamp coming on with diagnostic trouble codes (dtcs) p0171, p0172, p0174 and/or p0175 (fuel system too rich or lean).
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10/07/05 NHTSA ID: 10016789
TSB ID: 050618

Rear axle noise repair. *sc
10/07/05 NHTSA ID: 10016798
TSB ID: 051313

Hard start/no start condition during cold ambeint temperatures after short hot soak period-4.0l engine. *sc
04/18/05 NHTSA ID: 10013388
TSB ID: 042115

Fuel gauge slow to update after refueling. *eh
04/07/05 NHTSA ID: 10013064
TSB ID: 02216

Excessive sulfur smell from exhaust. *eh
01/18/05 NHTSA ID: 10011332
TSB ID: 18121

Fuel gauge slow to update.
01/06/05 NHTSA ID: 10011162
TSB ID: 031404

Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. to include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.
12/07/04 NHTSA ID: 10010719
TSB ID: 041910

Oil leak from oil filter adapter - 4.0l sohc engine built before 4/1/2004.
12/07/04 NHTSA ID: 10010731
TSB ID: 18217

Multiple vehicles - fuel level indication concerns - service tip. various models including 2005 super duty f-series, excursion, expedition, explorer, mountaineer and aviator.
12/07/04 NHTSA ID: 10010735
TSB ID: 18224

Runs rough or misfire - diagnostic trouble codes p0300-p0308 or p0316.
08/05/04 NHTSA ID: 10008580
TSB ID: 02176

Lamp-brake-invadvertent disabling of brake shift interlock. *mj
08/05/04 NHTSA ID: 10008581
TSB ID: 02177

Cooling system-motorcraft premium gold engine coolant-serivce tips. *mj
07/28/04 NHTSA ID: 10008352
TSB ID: 16427

Low speed or stationary noise/vibration at lower steering shaft area when turning. *mj
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07/26/04 NHTSA ID: 10008278
TSB ID: 03256

Engine-romeo built 4.6l 2v-tick noise from engine-engines built before 9/17/2003. *mj
07/26/04 NHTSA ID: 10008281
TSB ID: 03263

Anti-lock brake system (abs) lamp illuminated and diagnostic trouble code (dtc) c1235, c1236, c1237 on vehicles with differential-mounted rar wheel speed sensor.
07/22/04 NHTSA ID: 10008166
TSB ID: 17316

Fuel signal to instrument cluster service tip.
07/22/04 NHTSA ID: 10008171
TSB ID: 17326

Engine auxiliary oil cooler line and the right side motor mount squeaking noise from front exterior while driving over bumps.
07/22/04 NHTSA ID: 10008115
TSB ID: 17544

Generator noise in cold ambient temperatures. *mj
06/10/04 NHTSA ID: 10007334
TSB ID: 17494

Distance to empty not displayed.
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06/03/04 NHTSA ID: 10007207
TSB ID: 02M01

Customer satisfaction program 02m01 supplement #4. certain ford 2000 through 2003 vehicles equipped with a tube-mounted egr pressure sensor - additional egr pressure sensor warranty coverage. supplement #3. *mj supplement #6
01/29/04 NHTSA ID: 10005087
TSB ID: 16508

Vibration condition. contact request st. louis region. oasis.
11/17/03 NHTSA ID: 10004060
TSB ID: 17167

Multiple vehicles with 3.0l or 4.0l engines lacks power/runs rough/black smoke. 2004 sport trac included.
11/17/03 NHTSA ID: 10004076
TSB ID: 17215

The amber anti-lock brake system (abs) warning light on with diagnostic trouble codes c1235, c1236/c1237 stored in memory.
11/04/03 NHTSA ID: 10003829
TSB ID: 16929

Roughness/rolling rpm when returning to idle (i.e., coming to a stop) after a short trip.
11/04/03 NHTSA ID: 10003844
TSB ID: 16968

Driveability conditions due to calibration vehicles equipped with the 4.0l sohc engine. idle air control (iac) valve replacement for these symptoms is typically not effective.
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10/29/03 NHTSA ID: 10003744
TSB ID: 03144

Engine misfire or rough running condition with coil on plug (cop) ignition systems may be more accurately diagnosed using the optional worldwide diagnostic system (wds) coil on plug (cop) kit. 2003 super duty f series included.
10/09/03 NHTSA ID: 10003162
TSB ID: 17049

Rough idle / engine shake.
10/09/03 NHTSA ID: 10003176
TSB ID: 17069

Rough/rolling idle or hesitation after first startup or a rough/rolling engine speed when returning to idle after a short trip.
10/08/03 NHTSA ID: 10003118
TSB ID: 03164

Some vehicles, equipped with the 4.6l 2v engine, with an engine build date prior to 8/29/03 may exhibit an engine tick noise that is present at all temperatures during idle. 2004 models included.
09/17/03 NHTSA ID: 10002780
TSB ID: 0398

Malfunction indicator lamp (mil) illumination with diagnostic trouble codes p0442, p0455, p0456, p0457, p1442 or check fuel cap lamp illuminated with diagnostic trouble code p0457.
09/10/03 NHTSA ID: 10002658
TSB ID: 16771

Rough / rolling idle and hesitation on acceleration after a first cold startup.
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09/09/03 NHTSA ID: 10002637
TSB ID: 16926

Stability assist (advancetrac/ivd) systems may not be recalibrated properly using wds.
09/09/03 NHTSA ID: 10002629
TSB ID: 16918

Anti-lock brake system (abs) indicator lamp on with codes c1235 and c1236 or c1237.
09/08/03 NHTSA ID: 10002613
TSB ID: 16902

Engine roughness / rolling rpm when returning to idle (i.e., coming to a stop) after a short trip.
09/03/03 NHTSA ID: 10002482
TSB ID: 0335

Idle air control (iac) valve diagnostic service tips.
03/25/03 NHTSA ID: 10000592
TSB ID: 870197

Incorrectly installed gear driven camshaft position (cmp) sensor synchronizer assemblies causing surge, lost of power, malfunction indicator lamp on and diagnostic trouble codes p1336, p1309 and p0340.
05/20/09 Transmission and Drivetrain NHTSA ID: 10028736
TSB ID: TSB-08-19-3

Ford: some vehicles may exhibit oil separation from the internal lube found in the unitized cartridge seal. oil separation appears to be and is often misdiagnosed, as an axle lube leak.
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12/06/05 Transmission and Drivetrain NHTSA ID: 10017892
TSB ID: 05618

Rear axle noise repair.
04/28/05 Transmission and Drivetrain NHTSA ID: 10014100
TSB ID: 06216

Limited slip axle chatter, shudder, binding sensation, or vibration during low speed turning maneuvers.
04/28/05 Transmission and Drivetrain NHTSA ID: 10014086
TSB ID: 042107

General (pcm) power train control module programming procedures.
04/18/05 Transmission and Drivetrain NHTSA ID: 10013398
TSB ID: 042212

Gear selector lever - increased effort to shift from drive to park.
04/15/05 Transmission and Drivetrain NHTSA ID: 10013369
TSB ID: 04217

General power train control module (pcm) programming procedures.
04/08/05 Transmission and Drivetrain NHTSA ID: 10013121
TSB ID: 041715

Front axle tube leak. *eh
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04/05/05 Transmission and Drivetrain NHTSA ID: 10012952
TSB ID: 0537

Driveline 1st order vibration/boom/drone.
01/18/05 Transmission and Drivetrain NHTSA ID: 10011333
TSB ID: 18123

Updated rear halfshaft removal procedure.
12/07/04 Transmission and Drivetrain NHTSA ID: 10010732
TSB ID: 18221

Rear axle noise. oasis. various models including 2005 explorer, mountaineer and aviator.
09/23/04 Transmission and Drivetrain NHTSA ID: 10009332
TSB ID: 17905

Multiple vehicles using fehp rear axle fluid. fluid usage change.
09/07/04 Transmission and Drivetrain NHTSA ID: 10008994
TSB ID: 04105

Axle seal leaks. leaks from rear halfshaft axle seal. service tips.
07/23/04 Transmission and Drivetrain NHTSA ID: 10008236
TSB ID: 17736

Rear axle noise.
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07/23/04 Transmission and Drivetrain NHTSA ID: 10008222
TSB ID: 17717

Rear axle chatter, shudder, binding sensation, or vibration during low speed turns.
07/22/04 Transmission and Drivetrain NHTSA ID: 10008120
TSB ID: 17555

Certified rear axle available. *mj
07/22/04 Transmission and Drivetrain NHTSA ID: 10008124
TSB ID: 17560

Rear axle noise. also includes lincoln aviator 2002. *mj
06/22/04 Transmission and Drivetrain NHTSA ID: 10007413
TSB ID: 17641

Rear 3.55 axle noise. certified rear axle or improved gear set available.
05/21/04 Transmission and Drivetrain NHTSA ID: 10007006
TSB ID: 04B15

Rear axle date code inspection and service. vehicles may have been built with an improper mix of rear axle lubricant and friction modifier additive. if so, the customer may experience noise and vibration while driving. *mj
11/17/03 Transmission and Drivetrain NHTSA ID: 10004046
TSB ID: 17107

Driveline vibration on drone/boom at highway speeds.
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11/14/03 Transmission and Drivetrain NHTSA ID: 10004037
TSB ID: 03198

Chatter, shudder, a binding sensation, or vibration during low speed turns on vehicles equipped with the 9.75 inch or 8.8 inch limited slip rear axle.
11/04/03 Transmission and Drivetrain NHTSA ID: 10003847
TSB ID: 16971

A fluid leak coming from within the converter housing on vehicles with 5r55s transmission.
11/04/03 Transmission and Drivetrain NHTSA ID: 10003838
TSB ID: 16949

Rear axle vibration/drone above 60 mph.
10/29/03 Transmission and Drivetrain NHTSA ID: 10003748
TSB ID: 03148

New transmission cooler flusher - service tips. 2003 escort and super duty f series included.
10/09/03 Transmission and Drivetrain NHTSA ID: 10003163
TSB ID: 17050

Tcil flashing with diagnostic trouble code p0741 and/or noise from the converter housing.
10/09/03 Transmission and Drivetrain NHTSA ID: 10003164
TSB ID: 17054

Axle whine at cruise or during acceleration/ deceleration.
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09/10/03 Transmission and Drivetrain NHTSA ID: 10002674
TSB ID: 16806

Fluid leaks from the rear halfshaft seal. 2002-2003 explorer/mountaineer/aviator added.
09/08/03 Transmission and Drivetrain NHTSA ID: 10002600
TSB ID: 16883

Tcil flashing with diagnostic trouble code p0741 (tcc slippage detected) and/or noise from the torque converter housing.
09/08/03 Transmission and Drivetrain NHTSA ID: 10002609
TSB ID: 16898

A whine noise on tip-in at speeds of 45 to 65 mph. this may be due to driveline stack-up tolerance with the driveshaft and rear axle.
05/22/01 Transmission and Drivetrain NHTSA ID: 619276
TSB ID: 0186

On some vehicles, including sport and sport trac, the front axle leaks fluid from the vent tube.
12/07/05 Electrical and Air Conditioning NHTSA ID: 10017904
TSB ID: 05419

False parking aid warnings.
05/05/05 Electrical and Air Conditioning NHTSA ID: 10014671
TSB ID: 04262

False parking aid warnings. update.
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04/27/05 Electrical and Air Conditioning NHTSA ID: 10014062
TSB ID: 04189

Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair.
04/14/05 Electrical and Air Conditioning NHTSA ID: 10013303
TSB ID: 04259

Rear power window(s) inoperative.
04/14/05 Electrical and Air Conditioning NHTSA ID: 10013319
TSB ID: 18381

Open fuse f2.20 (5 amp) and/or f2.1 (30 amp) which may result in loss of function of several systems including power seats, adjustable pedals and power door locks.
04/08/05 Electrical and Air Conditioning NHTSA ID: 10013116
TSB ID: 04174

Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. various models including 2004 f-series.
04/07/05 Electrical and Air Conditioning NHTSA ID: 10013060
TSB ID: 02208

Climate control a/c service tech tips. *eh
04/07/05 Electrical and Air Conditioning NHTSA ID: 10013078
TSB ID: 16309

High side pressure fluctuations on vehicles equipped with a fixed scroll a/c compressor.
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01/18/05 Electrical and Air Conditioning NHTSA ID: 10011342
TSB ID: 18171

No crank/no start condition when vehicle temperature is below freezing (32f/0c).
01/04/05 Electrical and Air Conditioning NHTSA ID: 10011159
TSB ID: 041514

Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair.
12/07/04 Electrical and Air Conditioning NHTSA ID: 10010746
TSB ID: 18254

Speed control inoperative or not holding the set speed. oasis. various models including 2005 explorer, sport trac, mountaineer and aviator.
09/23/04 Electrical and Air Conditioning NHTSA ID: 10009321
TSB ID: 031501

Inoperative electric rear window defroster (heated backlite) grid lines, integral antenna concerns.
07/23/04 Electrical and Air Conditioning NHTSA ID: 10008230
TSB ID: 17729

Message center displays computing fuel instead of distance to empty.
07/23/04 Electrical and Air Conditioning NHTSA ID: 10008252
TSB ID: 04111

Streamlined diagnostic procedure for vehicles with malfunction indicator lamp (mil) on and diagnostic trouble codes (dtcs) p0401, p0402, p1400 or p1401. additional symptoms may include runs rough, lacks power, surge, poor fuel economy.
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07/23/04 Electrical and Air Conditioning NHTSA ID: 10008201
TSB ID: 0471

Warning indicators-parking aid-reverse sensing system (rss) and forward sensing system (fss)-false activation of warning tone-service tips. *mj update.
07/22/04 Electrical and Air Conditioning NHTSA ID: 10008188
TSB ID: 17375

Malfunction indicator lamp (mil) on and hard start/long crank.
07/22/04 Electrical and Air Conditioning NHTSA ID: 10008123
TSB ID: 17558

Intermittent air bag warning lamp on, memory seat, and/or adjustable pedal concerns. *mj
06/22/04 Electrical and Air Conditioning NHTSA ID: 10007412
TSB ID: 17640

Poor fit between driver air bag and steering wheel.
01/20/04 Electrical and Air Conditioning NHTSA ID: 10004924
TSB ID: 17280

Generator whistle/hoot noise in cold ambient temperatures.
01/14/04 Electrical and Air Conditioning NHTSA ID: 10004900
TSB ID: 17246

Instrument cluster locking up and accessories such as the radio, power windows, power locks and moonroof inoperative.
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01/14/04 Electrical and Air Conditioning NHTSA ID: 10004886
TSB ID: 03203

Malfunction indicator lamp illuminated with diagnostic trouble codes (dtcs) p0442, p0455, p0456, p0457 or p1442 or a check fuel cap lamp illuminated with dtc p0457 for the evaporative emission system.
11/18/03 Electrical and Air Conditioning NHTSA ID: 10004079
TSB ID: 17217

Air conditioner hooting noise during light load acceleration at low speeds, from 1000-1300 rpm.
11/14/03 Electrical and Air Conditioning NHTSA ID: 10004027
TSB ID: 03181

Remote keyless entry (rke) - service tips.
11/04/03 Electrical and Air Conditioning NHTSA ID: 10003858
TSB ID: 17002

An intermittent or continuous open of fuse 1.15.
11/04/03 Electrical and Air Conditioning NHTSA ID: 10003843
TSB ID: 16967

Cluster locking up & various accessories such as the radio, power windows, power locks and moonroof being inoperative.
10/29/03 Electrical and Air Conditioning NHTSA ID: 10003731
TSB ID: 03136

No crank condition. service tips.
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10/09/03 Electrical and Air Conditioning NHTSA ID: 10003150
TSB ID: 17011

Malfunction indicator lamp (mil) illuminated and diagnostic trouble codes (dtc's) p0171, p0172, p0174, or p0175.
09/04/03 Electrical and Air Conditioning NHTSA ID: 10002514
TSB ID: 16665

Blinking/half illuminated supplemental restraint system (srs) and/or anti-lock brake (abs) warning indicators after cold soak during ambient temperatures colder than 30 degrees fahrenheit.
09/03/03 Electrical and Air Conditioning NHTSA ID: 10002498
TSB ID: 16617

Open f2.20 5 amp fuse which may result in loss of function of several systems including power seats, adjustable pedals and power door locks.
09/03/03 Electrical and Air Conditioning NHTSA ID: 10002499
TSB ID: 16618

Illuminated air bag warning lamp with diagnostic trouble code (dtc) b2292.
07/28/03 Electrical and Air Conditioning NHTSA ID: 10001946
TSB ID: 16703

Battery light on or an alternator that is not charging. *jb
07/28/03 Electrical and Air Conditioning NHTSA ID: 10001948
TSB ID: 16706

Squeaking accelerator pedal while driving during cold, hot, dusty, and dry conditions. *jb
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03/13/06 Other NHTSA ID: 10019384
TSB ID: 0637

Low tire indicator on - tpms system sensor wake up.
10/12/05 Other NHTSA ID: 10016832
TSB ID: 05136

Backglass difficult to close and an intermittent door ajar lamp.
05/05/05 Other NHTSA ID: 10014664
TSB ID: 05416

Front seat(s) slight movement when accelerating and/or decelerating.
04/28/05 Other NHTSA ID: 10014138
TSB ID: 042421

Safety belt retraction speed.
04/28/05 Other NHTSA ID: 10014165
TSB ID: 04251

Aluminum corrosion - service tip.
04/07/05 Other NHTSA ID: 10013074
TSB ID: 16304

Sun visor rattle / detroit area dealers contact request.
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04/07/05 Other NHTSA ID: 10013107
TSB ID: 04181

Clear coat peel off the wheel or cracks that look like spider webs under the clear coat - 16 inch wheels.
12/07/04 Other NHTSA ID: 10010730
TSB ID: 18215

Broken rear cargo storage door lift handle. various models including 2005 explorer/mountaineer.
08/09/04 Other NHTSA ID: 10008597
TSB ID: 16195

Contact st louis assembly plant/st louis vicinity only. *mj
08/04/04 Other NHTSA ID: 10008546
TSB ID: 0485

Liftgate glass applique damaged/cracked. service procedure.
07/26/04 Other NHTSA ID: 10008289
TSB ID: 17411

Tire pressure monitoring system (tpms) module configuration - service tip. *mj
06/17/04 Other NHTSA ID: 10007402
TSB ID: 17621

Tire pressure monitoring system (tpms) low tire or tire very low message and/or the tpms light on.
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01/20/04 Other NHTSA ID: 10004920
TSB ID: 17276

A popping or creaking noise that appears to be coming from the front exterior of the vehicle.
11/17/03 Other NHTSA ID: 10004078
TSB ID: 17216

Breakage of a liftgate window hinge.
09/16/03 Other NHTSA ID: 10002758
TSB ID: 16833

Backglass rattle/noise or high effort when closing.
09/10/03 Other NHTSA ID: 10002687
TSB ID: 03126

Liftgate glass applique damaged/cracked - service procedure.
09/03/03 Other NHTSA ID: 10002493
TSB ID: 16608

Unintended door unlocks without key in ignition (qsf).

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Mercury Mountaineer TSBs (Technical Service Bulletins)

Some things are often misunderstood about recalls and technical service bulletins (TSBs). Plus a disclaimer.

  1. Recalls do not have to be issued only because something is prone to failure. NHTSA (a government agency) can only require a recall if a failure will affect safety, emissions, fuel economy, or compliance with some other regulation or law. Manufacturers can voluntarily recall cars for problems that do not affect these, though.
  2. Recalls often apply to only some cars of a specific model year, rather than all of them. You should receive a letter from the manufacturer if your car has been recalled. You can also check with the dealer, which will know which (if any) recalls pertain to your car.
  3. The primary purpose of TSBs is to inform dealers about known problems with a car and how to fix them. They are not the same as recalls. As with recalls, TSBs often only apply to some cars, not the entire model year.
  4. Dealers often will not provide a preventive repair just because a problem described in a TSB might happen to your car. They'll usually want to observe symptoms that the problem is already affecting your car.
  5. Even if there are symptoms, a manufacturer doesn't have to pick up the cost of a TSB repair if the car is out of warranty, though sometimes they do.

We provide the text of recalls and TSBs as provided by NHTSA. There can be errors in the text. If you sign up for notifications in My Garage, we will try to get these to do, but for various reasons (some beyond our control) cannot guarantee you will receive them. When in doubt about a recall or TSB, contact the dealer.