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2002 Mercury Sable Technical Service Bulletins (TSBs)

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TSB Date Problem Area TSB Text
03/13/06 NHTSA ID: 10019382
TSB ID: 04208

Camshaft tick noise - 3.0l 4v engine only.
01/13/06 NHTSA ID: 10018746
TSB ID: 052212

Buck/jerk and miss during drive cycle above 3000 rpm - no dtc - 3.0l 2v gas and ffv engine.
12/07/05 NHTSA ID: 10017916
TSB ID: 18614

Surge, idle roll, rough idle only when the engine cooling fans are operating.
12/05/05 NHTSA ID: 10017860
TSB ID: 18719

Malfunction indicator lamp coming on with diagnostic trouble codes (dtcs) p0171, p0172, p0174 and/or p0175 (fuel system too rich or lean).
08/05/04 NHTSA ID: 10008581
TSB ID: 02177

Cooling system-motorcraft premium gold engine coolant-serivce tips. *mj
08/05/04 NHTSA ID: 10008580
TSB ID: 02176

Lamp-brake-invadvertent disabling of brake shift interlock. *mj
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07/27/04 NHTSA ID: 10008296
TSB ID: 17434

Malfunction indicator lamp (mil) on with continuous memory diagnostic trouble codes (dtc's) p0172/p0175 (system too rich).
07/27/04 NHTSA ID: 10008304
TSB ID: 02221

Engine-gear driven synchronizers-incorrect installation-camshaft position synchronizer (cmp) installation tool correct application. *mj
07/27/04 NHTSA ID: 10008306
TSB ID: 02223

Driveability-malfunction indicator lamp (mil) with p0316 when using winter blend reformulated fuels at temperatures above 50 degrees f (10 degrees c) during winter months-rough or rolling idle after hot soak restart p0191. transaxle-ax4s-1
07/27/04 NHTSA ID: 10008312
TSB ID: 02111

Fuel pressure relief valve (schrader valve) discontinued.
07/26/04 NHTSA ID: 10008290
TSB ID: 17416

Fuel gauge does not read full. *mj
07/23/04 NHTSA ID: 10008217
TSB ID: 17703

Ticking noise from left cylinder head with warm engine.
07/22/04 NHTSA ID: 10008127
TSB ID: 17564

Fuel gauge does not read full after filling tank. *mj
07/22/04 NHTSA ID: 10008181
TSB ID: 17355

Fuel gauge which does not read completely full when the fuel tank is filled.
06/16/04 NHTSA ID: 10007358
TSB ID: 0415

Lower engine oil leaks 3.0l 2v vulcan engine. diagnostic service tips.
06/14/04 NHTSA ID: 10007337
TSB ID: 17503

Surge at a steady speed between 35 and 45 mph with no other driveability concerns.
06/03/04 NHTSA ID: 10007207
TSB ID: 02M01

Customer satisfaction program 02m01 supplement #4. certain ford 2000 through 2003 vehicles equipped with a tube-mounted egr pressure sensor - additional egr pressure sensor warranty coverage. supplement #3. *mj supplement #6
11/18/03 NHTSA ID: 10004089
TSB ID: 17234

Engine oil leaks from the filter area on vehicles with a 3.0l 2-valve engine.
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11/18/03 NHTSA ID: 10004081
TSB ID: 17224

Intermittent rolling idle on vehicles equipped with a 3.0l 2-valve engine.
11/18/03 NHTSA ID: 10004082
TSB ID: 17225

Steering column lock discontinued.
11/04/03 NHTSA ID: 10003851
TSB ID: 16982

Clunking/popping noise from the passenger side of the engine compartment upon acceleration and/or deceleration.
10/29/03 NHTSA ID: 10003744
TSB ID: 03144

Engine misfire or rough running condition with coil on plug (cop) ignition systems may be more accurately diagnosed using the optional worldwide diagnostic system (wds) coil on plug (cop) kit. 2003 super duty f series included.
10/09/03 NHTSA ID: 10003184
TSB ID: 17094

Rattling or clunking noise from the front suspension under normal driving conditions.
09/17/03 NHTSA ID: 10002780
TSB ID: 0398

Malfunction indicator lamp (mil) illumination with diagnostic trouble codes p0442, p0455, p0456, p0457, p1442 or check fuel cap lamp illuminated with diagnostic trouble code p0457.
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09/16/03 NHTSA ID: 10002772
TSB ID: 03111

Engine cooling fan induced body boom, rough engine idle sensation or unusual engine noise at idle when the engine cooling fan is in the high speed mode.
09/03/03 NHTSA ID: 10002497
TSB ID: 16613

Vehicles with very low odometer miles, may exhibit a higher than normal temporary start-up fast idle (1600-2500 rpm that decreases slowly). no service necessary.
09/03/03 NHTSA ID: 10002482
TSB ID: 0335

Idle air control (iac) valve diagnostic service tips.
09/03/03 NHTSA ID: 10002472
TSB ID: 0322

Streamlined diagnostic procedure for vehicles with malfunction indicator lamp (mil) on and diagnostic trouble codes (dtcs) p0401, p0402, p1400 or p1401, or runs rough, lacks power, surge, poor fuel economy, and the above listed dtcs without
07/28/03 NHTSA ID: 10001935
TSB ID: 16679

New push type fuel clip and connector removal instructions. *jb
07/28/03 NHTSA ID: 10001950
TSB ID: 16710

Rattling or clunking noise from the front suspension under normal driving conditions. *jb
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07/23/03 NHTSA ID: 10001855
TSB ID: 0361

Malfunction indicator lamp on with or without rough running, lack of power, surge or poor fuel economy with diagnostic trouble codes p0401, p0402, p1400, p1401. *jb
03/25/03 NHTSA ID: 10000592
TSB ID: 870197

Incorrectly installed gear driven camshaft position (cmp) sensor synchronizer assemblies causing surge, lost of power, malfunction indicator lamp on and diagnostic trouble codes p1336, p1309 and p0340.
12/09/02 NHTSA ID: 637926
TSB ID: 0284

Vehicles built after 4/8/2002 will no longer be equipped with the fuel pressure relief valve (shrader valve).
12/06/02 NHTSA ID: 637813
TSB ID: 15915

Some vehicles equipped with a 3.0l 2v engine may exhibit a rough run condition and diagnostic trouble code p0316 after a hot restart.
11/07/02 NHTSA ID: 636368
TSB ID: 15724

Concerns with fuel gauge not reading full after filling fuel tank.
11/07/02 NHTSA ID: 636310
TSB ID: 15680

Some vehicles equipped with a 3.0l 2v engine may ehxibit a runs rough, check engine light and / or diagnostic trouble code p0316 after hot soak restart.
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11/06/02 NHTSA ID: 636229
TSB ID: 16035

Some vehicles may exhibit a rough engine idle, engine idle roughness or idle rpm dip with the air conditioner on, a diagnostic trouble code p0191 or 1-2 upshift.
11/05/02 NHTSA ID: 636110
TSB ID: 16094

Some vehicles may exhibit fuel diagnostic trouble codes p0171, p0172, p0174, p0175 or mass air flow diagnostic trouble codes p0102, p0103, p0112, p0113.
04/18/02 NHTSA ID: 630515
TSB ID: 01246

Engine oil system priming procedures, service tips for reports of premature engine failure.
04/18/02 NHTSA ID: 630589
TSB ID: 15482

Some vehicles equipped with a duratec engine may experience engine damage as a result of microscopic internal cracks in a batch of intake valves.
04/11/02 NHTSA ID: 630001
TSB ID: 0214

Some engine assemblies with aluminum cylinder heads repaired in-vehile have been found to leak coolant and/or oil from the cylinder head gasket area.
02/26/02 NHTSA ID: 627927
TSB ID: 01205

Some vehicles may exhibit vacuum or air leaks in the intake manifold and / or engine system causing diagnostic trouble codes p0171 and or p0174.
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11/30/01 NHTSA ID: 625693
TSB ID: 15239

Information on pre delivery temporary fast idle.
12/03/02 Engine NHTSA ID: 637571
TSB ID: 15828

Some vehicles may exhibit diagnostic trouble code b1213, b1342, b1601, b2431.
02/22/02 Engine NHTSA ID: 627774
TSB ID: 012113

Some ignition switch lock cylinder assemblies may exhibit rougness and / or excess effort in turning, key does not fully return from start, a malfunction indicator lamp may illuminate with p0500, p1502 and u1039 stored in powertrian control
12/03/01 Engine NHTSA ID: 625820
TSB ID: 15280

Some vehiclesmay exhibit an intermittent sticking/binding ignition key lock cylinder at or near the start position. *jg
04/28/05 Transmission and Drivetrain NHTSA ID: 10014086
TSB ID: 042107

General (pcm) power train control module programming procedures.
04/15/05 Transmission and Drivetrain NHTSA ID: 10013369
TSB ID: 04217

General power train control module (pcm) programming procedures.
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07/22/04 Transmission and Drivetrain NHTSA ID: 10008183
TSB ID: 17358

Groan/buzz/vibration when the gear selector is in park with the vehicle parked on an incline. this bulletin updates previous bulletin 17358, dated 11/01/2003 to include 2005 models.
10/29/03 Transmission and Drivetrain NHTSA ID: 10003748
TSB ID: 03148

New transmission cooler flusher - service tips. 2003 escort and super duty f series included.
09/10/03 Transmission and Drivetrain NHTSA ID: 10002684
TSB ID: 03123

Torque converter clutch not engaging when commanded and/or diagnostic trouble codes p0741 or p1744 stored in memory. models from 1996 to 2003.
07/28/03 Transmission and Drivetrain NHTSA ID: 10001934
TSB ID: 16678

Ax4s transaxle may exhibit no reverse engagement condition. *jb
12/02/02 Transmission and Drivetrain NHTSA ID: 637556
TSB ID: 15820

Some vehicles equipped with an ax4n/4f50n transaxle may exhibit a shudder during a 3-4 shift.
04/16/02 Transmission and Drivetrain NHTSA ID: 630356
TSB ID: 15392

Some vehicles may exhibit a park pullout clunk noise when shifting from park to another gear position.
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04/16/02 Transmission and Drivetrain NHTSA ID: 630351
TSB ID: 15370

Some vehicles may exhibit a groan/buzz/vibration when the gear selector is in park.
11/30/01 Transmission and Drivetrain NHTSA ID: 625715
TSB ID: 01181

Brake shift interlock.*jb
08/19/13 Electrical and Air Conditioning NHTSA ID: 10052600
TSB ID: CSP-13B04

Ford: see document search button for owner letter. speed control cable is susceptible to damage and can disconnect during hood maintenance and also interfere with full throttle return to idle after releasing accelerator pedal. models 20
01/12/06 Electrical and Air Conditioning NHTSA ID: 10018742
TSB ID: 05227

Power window concerns - service tip.
04/29/05 Electrical and Air Conditioning NHTSA ID: 10014266
TSB ID: 042514

Malfunction indicator lamp (mil) illuminated with diagnostic trouble codes (dtcs) p0300, p0316 or p030x - no crank battery discharged.
04/27/05 Electrical and Air Conditioning NHTSA ID: 10014062
TSB ID: 04189

Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair.
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04/18/05 Electrical and Air Conditioning NHTSA ID: 10013395
TSB ID: 04223

Grunting noise from front power window glass is powered to the full up position. *eh
04/08/05 Electrical and Air Conditioning NHTSA ID: 10013116
TSB ID: 04174

Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. various models including 2004 f-series.
04/07/05 Electrical and Air Conditioning NHTSA ID: 10013060
TSB ID: 02208

Climate control a/c service tech tips. *eh
04/05/05 Electrical and Air Conditioning NHTSA ID: 10012969
TSB ID: 18411

Malfunction indicator lamp on with diagnostic trouble code p0133, p1131 or p2195.
01/07/05 Electrical and Air Conditioning NHTSA ID: 10011176
TSB ID: 17960

Malfunction indicator lamp (mil) on with diagnostic trouble code (dtc) p0171/p0174, p1131/p1151, and/or p2195/p2197 in continuous memory.
01/04/05 Electrical and Air Conditioning NHTSA ID: 10011149
TSB ID: 031506

Water in the blower case or on the passenger side floor, an inoperative climate control blower motor, a motor that operates on high speed only, and/or a blower motor resistor failure. vehicles built 5/1/2001 to 12/15/2003.
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01/04/05 Electrical and Air Conditioning NHTSA ID: 10011159
TSB ID: 041514

Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair.
09/23/04 Electrical and Air Conditioning NHTSA ID: 10009321
TSB ID: 031501

Inoperative electric rear window defroster (heated backlite) grid lines, integral antenna concerns.
08/09/04 Electrical and Air Conditioning NHTSA ID: 10008596
TSB ID: 16190

Lack of a/c cooling. *mj
08/05/04 Electrical and Air Conditioning NHTSA ID: 10008579
TSB ID: 02175

Restraint system-air bag deployment strategy with advanced restraint system. *mj
07/27/04 Electrical and Air Conditioning NHTSA ID: 10008314
TSB ID: 02236

Erratic operation of the cool/warm function of the temperature control system - repair procedure for stratification (secondary) temperature blend door.
07/23/04 Electrical and Air Conditioning NHTSA ID: 10008252
TSB ID: 04111

Streamlined diagnostic procedure for vehicles with malfunction indicator lamp (mil) on and diagnostic trouble codes (dtcs) p0401, p0402, p1400 or p1401. additional symptoms may include runs rough, lacks power, surge, poor fuel economy.
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06/16/04 Electrical and Air Conditioning NHTSA ID: 10007360
TSB ID: 03223

Streamlined diagnostic procedure for vehicles with malfunction indicator lamp on and diagnostic trouble codes (dtcs) p0401, p0402, p1400 or p1401. additional symptoms may include runs rough, lacks power, surge, poor fuel economy.
01/20/04 Electrical and Air Conditioning NHTSA ID: 10004925
TSB ID: 17281

Surge at cruise.
01/14/04 Electrical and Air Conditioning NHTSA ID: 10004886
TSB ID: 03203

Malfunction indicator lamp illuminated with diagnostic trouble codes (dtcs) p0442, p0455, p0456, p0457 or p1442 or a check fuel cap lamp illuminated with dtc p0457 for the evaporative emission system.
11/14/03 Electrical and Air Conditioning NHTSA ID: 10004027
TSB ID: 03181

Remote keyless entry (rke) - service tips.
09/03/03 Electrical and Air Conditioning NHTSA ID: 10002475
TSB ID: 0325

Grunting noise from front power window after glass is powered to the full-up position.
11/05/02 Electrical and Air Conditioning NHTSA ID: 636065
TSB ID: 0245

Information regarding discharged battery charging service tips and guidelines.
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03/05/02 Electrical and Air Conditioning NHTSA ID: 628158
TSB ID: 01T05

On some vehicles, the heater hose clamp may be improperly positioned onthe heater hoses leading to and from the heater core.
11/30/01 Electrical and Air Conditioning NHTSA ID: 625669
TSB ID: 0109-01

2002 taurus/sable heater hose clamps upgrade prior to sale. *nlm
10/31/01 Electrical and Air Conditioning NHTSA ID: 623944
TSB ID: 01156

Some vehicles may exhibit heater core leaks. *slc
01/12/06 Other NHTSA ID: 10018738
TSB ID: 05224

Power lock concerns - service tip.
05/05/05 Other NHTSA ID: 10014663
TSB ID: 18471

Rke inoperative. *eh
04/28/05 Other NHTSA ID: 10014138
TSB ID: 042421

Safety belt retraction speed.
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04/28/05 Other NHTSA ID: 10014165
TSB ID: 04251

Aluminum corrosion - service tip.
04/07/05 Other NHTSA ID: 10013080
TSB ID: 16315

Headliner grab handles loosen.
04/05/05 Other NHTSA ID: 10012954
TSB ID: 05310

Safety belt web stop button service. *eh
12/04/02 Other NHTSA ID: 637730
TSB ID: 15873

Subject regarding a water leak condition at the cowl area of the vehicle.
11/07/02 Other NHTSA ID: 636256
TSB ID: 16057

Some vehicles equipped with a 3.0l 4v engine may exhibit a malfunction indicator lamp illumination with a diagnostic trouble code p0191 (fuel rail pressure sensor circuit performance) in memory.
11/07/02 Other NHTSA ID: 636382
TSB ID: 15745

Some vehicles equipped with a 3.0l 2v engine may exhibit a runs rough, check engine light, and / or diagnostic trouble code p0316 after a hot soak restart.
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11/04/02 Other NHTSA ID: 636049
TSB ID: 0256

This bulletin involves proper procedures for preparation of service sheet metal parts coated with electro deposition primer (e-coat).
11/08/01 Other NHTSA ID: 624585
TSB ID: 15189

Information regarding workshop manual update 2002 taurus and sable p/s pump 3.0l 2v. *yd
10/31/01 Other NHTSA ID: 623988
TSB ID: 01157

Information regarding transmission fluid usage charts. *slc

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Mercury Sable TSBs (Technical Service Bulletins)

Some things are often misunderstood about recalls and technical service bulletins (TSBs). Plus a disclaimer.

  1. Recalls do not have to be issued only because something is prone to failure. NHTSA (a government agency) can only require a recall if a failure will affect safety, emissions, fuel economy, or compliance with some other regulation or law. Manufacturers can voluntarily recall cars for problems that do not affect these, though.
  2. Recalls often apply to only some cars of a specific model year, rather than all of them. You should receive a letter from the manufacturer if your car has been recalled. You can also check with the dealer, which will know which (if any) recalls pertain to your car.
  3. The primary purpose of TSBs is to inform dealers about known problems with a car and how to fix them. They are not the same as recalls. As with recalls, TSBs often only apply to some cars, not the entire model year.
  4. Dealers often will not provide a preventive repair just because a problem described in a TSB might happen to your car. They'll usually want to observe symptoms that the problem is already affecting your car.
  5. Even if there are symptoms, a manufacturer doesn't have to pick up the cost of a TSB repair if the car is out of warranty, though sometimes they do.

We provide the text of recalls and TSBs as provided by NHTSA. There can be errors in the text. If you sign up for notifications in My Garage, we will try to get these to do, but for various reasons (some beyond our control) cannot guarantee you will receive them. When in doubt about a recall or TSB, contact the dealer.