2004 Mini Hardtop Mini Hardtop 2004

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2004 Mini Hardtop repairs by problem area

Engine (33%)

Transmission and Drivetrain (5%)

Brakes and Traction Control (12%)

Suspension and Steering (31%)

Electrical and Air Conditioning (12%)

Paint, Rust, Leaks, Rattles, and Trim (3%)

Other (4%)

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Chart based on 75 repairs.
See TSBs and recalls for the 2004 Mini Hardtop.

2004 Mini Hardtop suspension repair cost distribution

$2500+ (9%)

$1000 - $2499 (14%)

$500 - $999 (18%)

$100 - $499 (32%)

< $100 (27%)

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Chart based on 22 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2004 Mini Hardtop 2dr Hatch

supercharged 163hp 1.6L I4 6-speed manual FWD

102000 mi

US $2500
Replace worn clutch and rotors. Replace bushings. 
142300 mi

US $600
Replace original shocks, struts, bushings, and rear control arms. 
101000 mi

£300
Noise from wheel bearing 
53000 mi

US $360
Grinding noise prompted me to replace the front wheel bearings. Problem solved. 
85000 mi

US $650
electric steering pump failed and was replaced. 
77000 mi

US $200
Rear trailing arm bushings & top shock mounts were replaced. Originals had softened enough that the toe in on the rear tires would change over bumps & grooves, making the car wander. 
149300 mi

US $90
Front end alignment. Front tires were wearing excessively on the inner edges. Report from shop is to look at passenger right front control arm bushing soon. 
150400 mi

US $450
Replaced rear control arm bushings with Neoprene aftermarket parts. 
95400 mi

US $60
replace left front shock mount replace left front shock mount 
117500 mi

US $65
Replaced passenger front strut bearing. Original part with 104k on it. Strut bearing was cracked 85% through and making noise on bumps. Replaced driver front strut bearing. Part covered under parts warranty, as it had 6k miles and 12 months on it. 
105500 mi

US $190
Power steering suction and return hose replaced 

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2004 Mini Hardtop 2dr Hatch

115-horsepower 1.6L I4 5-speed manual FWD

10000 mi Warranty claim for new steering pump 
31000 mi

€680
replaced power steering pump 
77000 mi

US $1100
control arm bushings worn so replaced 
93000 mi

US $1300
Progressive, loud, rubbing noise from left rear wheel. Diagnoses as worn wheel bearing. 
118000 mi

US $1200
Right front grinding noise, wheel bearing failed. 
108700 mi

US $600
Power steering lines leaking. 
123700 mi Leaking power steering fluid. Power steering pump was faulty; due for power steering pump recall to change pump so pump changed. 
118000 mi

US $300
Broken tie rod - mechanic replaced rather easily. Had alignment done afterward. 
40300 mi

US $450
The power steering pump and associated equipment caught on fire. This has been a problem and BMW extended the warranty to 130k miles for this model. Repairs were done but took over a month in the shop waiting on parts. if no warranty $7000+ 
52000 mi

US $5662
wheel bearing hubs completely worn down 

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See TrueDelta's information for all Hatchbacks
See TrueDelta's information for all Mini models.

2004 Mini Hardtop Suspension Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2004 Mini Hardtop problems occur, check out our car reliability stats.