2005 Saab 9-2X Saab 9-2X 2005

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2005 Saab 9-2X repairs by problem area

Engine (48%)

Transmission and Drivetrain (13%)

Brakes and Traction Control (4%)

Suspension and Steering (19%)

Electrical and Air Conditioning (12%)

Paint, Rust, Leaks, Rattles, and Trim (4%)

Other (1%)

Chart based on 160 repairs.
See TSBs and recalls for the 2005 Saab 9-2X.

2005 Saab 9-2X engine repair cost distribution

$2500+ (8%)

$1000 - $2499 (3%)

$500 - $999 (21%)

$100 - $499 (39%)

< $100 (29%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 72 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2005 Saab 9-2X

Engine not specified

US $4500 spun rod bearing issue. entire engine had to be rebuilt, heads machined. known problem with EJ20 engines in WRX and 92x Aero. My issue was NOT due to oil starvation or racing though. 

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2005 Saab 9-2X 4dr Wagon

turbocharged 227hp 2.0L H4 5-speed manual AWD

80000 mi

US $330
REMOVE & REPLACE OIL COOLER O-RING 
105000 mi

US $2650
Replace radiator hoses. Mechanic thought they seemed to be getting brittle, crinkling when squeezed. 
109000 mi

US $530
Radiator started leaking. Needed to be replaced. 
114000 mi

US $275
Engine died at idle. Check Engine light came on. Diagnosis was to replace intake manifold. Repair involved relaxing lots of hoses that were brittle. Total estimate was almost $2,000. Decided to just live with it for now. 
105000 mi

US $400
Timing belt kit. Water pump was starting to weep. 3 of the idlers were less than healthy.  Tensioner pulley replaced on AC. (failing) Lots of lines (oil and cooling lines replaced) all near failure. Oil consumption noticed. (likely turbo) 
106500 mi

US $15
Strong fuel smell in cabin on cold days. @ -9f noticed liquid fuel on top of engine. Two rubber lines found leaking under air intake inlet pipe. http://projects.geothunder.com/2013/01/05/my-subaru-smells-like-gas-on-cold-days-how-to-fix 
120000 mi

US $600
- Vale cover Gaskets (Both sides leaking on top breather) 
124000 mi

US $3500
Expected spun rod bearing. (car was full of oil) Car sold rather than repaired. Full repair cost including engine rebuild and clutch 3500-4000. 
95000 mi

US $600
Cracked radiator, had slow leak. Replaced. 
92000 mi

US $200
Radiator plastic end tank broke. 
85300 mi

US $330
Air conditioning idler pulley failed 
150000 mi

US $75
Valve cover gasket replacement 
155000 mi

US $35
Other valve cover gasket 
179000 mi

US $25
Oil and filter change 
103000 mi Oil leak onto exhaust found, likely present at purchase. Did not adequately diagnose cause while at dealer. Free oil change. Dealer found possible coolant leak, pressure tested OK. 
142500 mi

US $500
Exhaust rusted out. Replaced 
152300 mi

US $1500
Head gasket on passenger side went. Caused the cam to lock up and bend the valves. Heads rebuilt. 
88000 mi

US $500
Replaced radiator with OEM part. Visible leak. You can smell the coolant on a hot day. Common for this series of cars after 80k miles. 
93000 mi

US $375
Acceleration hesitation.Replaced spark plugs with Iridium type. Replaced one bad ignition coil pack. 
108546 mi

US $20
Oil leaking onto exhaust manifold. Replaced valve cover gaskets passenger side, half moon, top. Leaky throttle body hose. Removed intercooler, checked PCV valve OK. Cleaned oil off throttle body intake and intercooler hoses. Normal blow-by issue. No part replaced. 
114000 mi

US $170
Replaced front O2 sensor. 
74700 mi

US $500
Engine flooded, would not start. Opened up engine to see cause of zero compression. Apparently fuel displaced oil, just needed to air out. 
111800 mi

US $50
Power steering disappeared, alternator light came on. Belt replaced. Code P0171 left bank lean. No observable symptoms, cleared code. Has not returned 
124000 mi

US $250
Fan came into contact with original upper radiator hose, causing coolant leak. Replaced with aftermarket silicone equivalents which are supposed to bulge less. 
78300 mi

US $206
Turbo oil feed and return lines leaking. Fixed myself. Car runs higher than normail boost, may be why the lines developed leaks. I have read that the lines leaking is a very common problem with the wrx/9-2x. 
88740 mi

C $800
Turbo Leak and Exhaust Leak 
67000 mi

US $5000
Rod bearings failed, requiring rebuilt engine. 
116100 mi

US $190
Heater control circuit low bank 1 sensor 1 - P0031 (o2) 
124300 mi

US $450
Replaced radiator. 
126700 mi AC did not work - AC belt was shredded. Also found out the tensioner pulley was worn/broken. PS/Alternator belt worn. 
132000 mi

US $150
Oxygen sensor replaced. 
141000 mi

US $150
Upper radiator hose burst 
113760 mi

C $350
replaced a/c drive belts 
88000 mi

US $100
blown upper radiator hose.  
50000 mi

US $1300
Two fuel lines under the passenger side intake manifold were leaking fuel during cold weather. I replaced the fuel lines, intake hoses, and manifold gaskets. Known problem with 2002-2007 Subaru Impreza and Saab 92x. 
58000 mi

US $300
The plastic end tank on radiator ruptured. I replaced the radiator 

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2005 Saab 9-2X 4dr Wagon

turbocharged 227hp 2.0L H4 4-speed automatic AWD

53000 mi

US $40
R and R Exhaust Gas Temp sensor 
142000 mi

US $600
turbo motor oil seals failed causing exhaust smoking. replace pre-balanced CHRA 
91000 mi

US $600
CEL for misfire cylinder - they replaced all 4 plugs and the misfiring cylinder's coil but that did not fix the problem. They think it is internal exhaust valves on the engine but are unsure. I traded it in without putting any more work into the car. 
121000 mi

US $100
Engine developed oil leak that dripped onto exhaust and made horrible smell. Shop found that valve cover gaskets, cam breather assembly, and cam seals needed to be replaced (mostly under previous repair warranty). 
131000 mi

US $150
Engine was dripping oil onto part of the exhaust causing burning smell. Replaced oil cooler gasket. 
132000 mi

US $95
Turbo coolant supply hose had developed pinhole leak--hose was about to rupture. Shop had trouble finding the replacement part since it is supposedly different from WRX 
135700 mi

US $750
Camshaft seals were leaking inside timing belt cover, which then dripped onto exhaust headers. Replaced seals. 
138000 mi Shop discovered three different coolant hoses that were leaking and dripping onto exhaust. They removed, cleaned and re-tightened the hoses. 
140000 mi

US $650
Valve cover gaskets were leaking, causing oil to drip onto exhaust heat shields and smoke. Shop replaced the valve cover gaskets. Since they were less than 2 years old, shop covered part of the cost. 
141000 mi Valve cover gaskets leaking again. Shop performed work under warranty—this is the 4th time for this repair since we’ve owned the car. 
145000 mi

US $950
Misfire in cylinders 2 and 4 caused by combination of worn spark plugs (which should have been good for another 40,000 miles) and a bad ignition coil. Replaced all 4 spark plugs and one ignition coil. Also had to get valve cover gaskets replaced AGAIN (4th time in 6 years) 
153000 mi

US $210
Clean MAF sensor. Replace Crank sensor. Symptoms were very sluggish start or non start. 

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2005 Saab 9-2X 4dr Wagon

165-horsepower 2.5L H4 5-speed manual AWD

108000 mi

US $3500
Timing belt pulley failure caused valve train damage. This maintenance was due at 100k miles, and was due. Repair amount is an estimate for a new motor. We have not decided if we will repair or not at this point. 
86000 mi

US $200
Valve cover seals that protect the spark plug tubes failed, causing oil to spill into the tubes and get all over the wires and plugs. Had to replaces all seals on both valve covers as well as spark plugs and ignition wires. 
131000 mi

US $150
Exhaust system broken. 
111300 mi

US $700
Timing belt was not replaced correctly. Additional replacement was required. 
92300 mi

US $600
Timing belt change. Early, but mechanic said it looked REALLY bad. Consequences for failure are dire, so I caved. 

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2005 Saab 9-2X 4dr Wagon

165-horsepower 2.5L H4 4-speed automatic AWD

82300 mi

US $25
Found oil on the spark plugs during normal maintenance. Turns out these engines have spark plug gaskets that regularly fail over time and leak into the spark plug channel. Cheap and relatively simple fix. Valve cover and spark plug gaskets. 
159000 mi

US $500
blown radiator 
159000 mi Engine blew a hole right through the cylinder and geysered the coolant. Total loss. 
24700 mi

US $384
Mid pipe leading to resonator rusted and acquired a hole. Had to replace the pipe. 
28700 mi

US $150
Mid pipe was replaced incorrectly, leading to a popping noise during sharp turns. Got it fixed. 
87000 mi Head gasket leak 
99000 mi

US $150
Sudden rough idle. Ignition coil had to be replaced Rough idle. Engine stalling. Misfire codes. Problem was caused by valve guide protruding into combustion chamber. Valve head had to be removed and sent to machine shop. 
102000 mi

US $99
Troubleshooting rough idle and P0301 code. Replaced plug wires. Unclear if fixed. Troubleshooting rough idle and P0301 code.  
146000 mi

US $80
AC compressor belt tension pulley bearing became noisy. Replaced the pulley. 
154000 mi Crankshaft pulley fell off. Just the outer part that guides alternator and air conditioner belt 
181600 mi

US $450
Oil pan rusted through 
184000 mi Head gasket leak 
199000 mi

US $25
Replace spark plugs 
93500 mi

C $3400
head gaskets replaced and heads milled new timing belt new spark plug wires 
110980 mi

C $140
Replaced idler pulley on serpentine belt 

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2005 Saab 9-2X Engine Problems

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