2006 Volvo XC90 Volvo XC90 2006

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2006 Volvo XC90 repairs by problem area

Engine (23%)

Transmission and Drivetrain (10%)

Brakes and Traction Control (4%)

Suspension and Steering (29%)

Electrical and Air Conditioning (20%)

Paint, Rust, Leaks, Rattles, and Trim (7%)

Other (7%)

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Chart based on 247 repairs.
See TSBs and recalls for the 2006 Volvo XC90.

2006 Volvo XC90 suspension repair cost distribution

$2500+ (3%)

$1000 - $2499 (10%)

$500 - $999 (22%)

$100 - $499 (28%)

< $100 (36%)

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Chart based on 67 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2006 Volvo XC90

Engine not specified

50000 mi

US $250
Front wheel bearing went out, was replaced. Corrected the problem 
17980 mi Steering column replaced.  

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2006 Volvo XC90 4dr SUV

turbocharged 208hp 2.5L I5 5-speed shiftable automatic FWD

121000 mi

US $1100
Control arm bushing failure. Remove and replace. 

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2006 Volvo XC90 4dr SUV

turbocharged 208hp 2.5L I5 5-speed shiftable automatic AWD

72500 mi

US $500
Replaced sway bar end links and control arms because bushings were cracking. These items are known and common to this model. Had new tires installed and then got car alighted. Replaced coolant and spark plugs too. 
82500 mi

US $2000
rear wheel bearings. front subframe bushings. rear rotors and pads. 
90700 mi

US $550
ball joints - front 
122700 mi

US $260
Replaced leaking front shocks with Sachs shocks 
129000 mi

US $615
Replaced control arm bushings 
94000 mi Replaced worn rear shock absorbers 
163000 mi

US $500
Wheel bearing, rear, driver side 
82000 mi Steering noise was found to be from incorrectly placed drive belt following timing belt replacement 
116000 mi

US $100
Right Rear HUB replaced ABS Sensor Replaced right rear 
118600 mi

US $512
Left Wheel Beering replaced Emergency Brake Shoes replaced 
229000 mi

US $400
replaced front shocks, struts and tie rods 
130000 mi

US $750
Replaced one wheel bearing. 
41000 mi loose right front tie-rod 
132783 mi

US $615
Replaced rear shocks, which had failed 
46000 mi

US $900
Front Wheel bearings replaced 
149000 mi

US $200
replaced struts and stabilizer bar end links 
139000 mi

US $110
Replaced the left rear wheel bearing again. First time was at 80k. Right side has been through two also. Bad design. 
142000 mi

US $100
wheel bearing 
69000 mi

US $350
LR hub bearing replacement 
75700 mi

US $600
Ball joint rubber, front left wheel, excessive wear required replacement or (told) wheel might off. 
244000 mi

US $230
Replaced passenger outer tie-rod end 
136400 mi

A $600
Control arms 

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2006 Volvo XC90 4dr SUV

turbocharged 182hp 2.4L I5 Diesel 6-speed manual AWD

74000 mi

£320
Track rod end failure. Engine still has constant stutter at 70mph. No issue found by dealer. Going back in for cold start at dealership as exhaust manifold/turbo is leaking fumes when engine is cold... 

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2006 Volvo XC90 4dr SUV

311-horsepower 4.4L V8 6-speed shiftable automatic AWD

153000 mi

US $1028
Front Control Arms and ball joints replaced. 
156700 mi

US $2400
Shock, strut, and spring replacement for worn items. 
76000 mi

US $190
Replaced worn right front spring cap Replaced lower control arm bushings on both sides. 
109000 mi

US $300
Worn ball joint replaced. 
124000 mi

US $190
Replaced o-ring on power steering line where pressure line enters rack assembly. 
101000 mi

£700
replace track rod end (probably caused by pot hole in road); carried out replacement transmission fluid shortly after car purchase. 
108000 mi

£680
Replace suspension bushes front and rear ( 4 in all) 
121000 mi

US $200
Replaced various front end components that were worn out. Swaybar links and tie rod ends. 
136000 mi

US $78
Replaced control arms 
33790 mi Clunking sound from steering when parking etc. Dealer replaced both steering follower arms and joints at no charge. Problem fixed. 
100 mi The power steering unit was leaking fluid. The Rack was replaced. 
132000 mi

US $950
Power Steering pump replacement 
153000 mi

US $150
Loose steering, repaired by replacing both front lower control arms and ball-joints. 
47740 mi

$100
One of the suspension support stuts broke whilst on holiday and took car to garage where they mended the part. I'm now awaiting a new suspension strut. 
61000 mi

US $400
Front control arm bushings cracked. 
29140 mi clunking noise when backing out of driveway. replaced steering rack. 
37000 mi Rear hub bearing. 
33480 mi - Steering wheels tiking noise when turining - Damaged Rear Window Rubber Trim 
104940 mi

﷼1333
Change Steering Wheel Pump because of leakage... 
4500 mi Power steering pump making loud noises. Radio speakers still cut out. Rear tire loses 20lbs. of pressure every other day. Blue tooth continues to hang up. 
5500 mi Power steering pump making racket-see metal filings in fluid. Told it is a pulley, not pump. Wait two weeks for part. Rear tire continues losing pressure. Radio speakers continue to cut out 
21000 mi

US $100
Second axle replacement-bearings. 
99000 mi rear bushings 
158000 mi Replaced both front wheel bearings 
160000 mi Replaced front struts and lower control arms 
176700 mi Replaced power steering pump 
29140 mi Steering column replaced due to unusual gap and movement up and down 
77000 mi

US $80
Lower control arm bushings failed. 
77000 mi Knocking noise in front end when backing and turning quickly. Mechanic diagnosed steering rack and replaced under warranty. 
78200 mi New steering rack failed within 300 miles. Knocking noise during parking. Replaced. 
80000 mi Knocking noise in steering, disconnected variable speed steering sensor, noise went away, reconnected sensor, noise did not return, dealer cannot explain, proposed corrosion issues, under warranty on this item still 
84000 mi rebuilt steering rack knocking during parking maneuvers. R/R rack and align. 
87000 mi Volvo Cars NA replace steering rack again due to internal knocking noise, experienced during low speed parking maneuvers. Reman'ed rack installed again. Corporate involved. 
134000 mi

US $1500
Power steering pump leaking 
83000 mi Passenger side wheel bearing going out. Just bought the XC90 less than a month ago. Dealer did not want to fix because the warranty hadn't started. Dealer stated that I could bring the car back in a month. Going back today. 
55000 mi

US $600
new wheel bearings 
93000 mi

US $1500
wheel bearing, tire rods replaced 
63000 mi

US $500
60,000 mile service and replace tie rod end. 
108700 mi

US $3000
replace tire, control arms, and align 
113000 mi

US $165
Power steering fluid needed to be flushed. 
104000 mi

US $2900
Full front end suspension refresh including front shocks, bushings, sway bar 

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2006 Volvo XC90 Suspension Problems

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