| 1 | 0 | 3 | 4 | 3 | 4 |
2009 Ford Fusion repairs by problem area
Engine (27%)
Transmission and Drivetrain (5%)
Brakes and Traction Control (10%)
Suspension and Steering (12%)
Electrical and Air Conditioning (21%)
Paint, Rust, Leaks, Rattles, and Trim (14%)
Other (12%)
Chart based on 78 repairs.
2009 Ford Fusion engine repair cost distribution
$2500+ (0%)
$1000 - $2499 (5%)
$500 - $999 (11%)
$100 - $499 (42%)
< $100 (42%)
Chart based on 19 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.
2009 Ford Fusion
Engine not specified
| 89000 mi US $500 |
coil on plug |
2009 Ford Fusion 4dr Sedan
221-horsepower 3.0L V6 6-speed automatic FWD
| 87000 mi US $108 |
mid pipe in exhaust system replaced. |
| 1500 mi | A large part fell off of the engine onto the highway. I took the car and the part back to the dealer. They reinstalled the part at no cost. |
| 171000 mi US $200 |
There's a flex connector between the exhaust manifold and the rest of the exhaust system. When it leaks, you get A LOT of fumes inside the car. It needed to be replaced. |
| 76000 mi US $6 |
COOLING SYSTEM BYPASS TUBE LEAKING COOLANT FROM O-RING. REPLACED O-RING |
| 95000 mi US $125 |
Thermostat bypass plastic piece leaking antifreeze when cold |
| 87420 mi C $500 |
Radiator hose cracked from cold stress. Unfortunately the temperature dropped below -30 for more than one night. |
| C $250 | Ignition key would not work. Had to replace transceiver. Update: I have been away for 6 weeks since repair, car started okay when I got back. Now 2 days later it started acting up again. |
| 3000 mi | engine has knock at idle some of the time. It is getting worse as I drive further. |
| 7000 mi | knock comes and goes |
2009 Ford Fusion 4dr Sedan
160-horsepower 2.3L I4 5-speed manual FWD
| 17000 mi | Coolant bottle would overflow when the A/C was run and the engine got hot. It was determined the cap was not sealing properly, the Coolant bottle was replaced. |
| 18000 mi | I could feel engine vibration through the clutch pedal. The shop updated the PCM Software. Did not make a change in the vibration |
2009 Ford Fusion 4dr Sedan
160-horsepower 2.3L I4 5-speed automatic FWD
| 205262 mi US $188 |
Replaced the front flex pipe between the engine and the rest of the exhaust. |
| 82000 mi US $186 |
Air blower relay failed, and the fan stayed on even after the vehicle was turned off. The relay was replaced. |
| 101060 mi C $150 |
Valve cover gasket failed - leaking oil into spark plug wells |
| 143220 mi C $1500 |
Replace intake gasket to stop oil leak. replace one catalytic convertor and front end of exhaust |
| 45900 mi US $422 |
Speedometer broke. Speedo partially inoperative, operates at random/erratic times, transmission has erratic shift pattern. EEC Test, code P0720, tested and replaced OSS (Odometer Speed Sensor). Part cost = 101.82, Labor cost = 311.81 |
| 29000 mi | transmission light came on for a few minutes. Dealership replaced a sensor. |
| 92000 mi US $65 |
The check engine light came on with a code for the secondary air injection (emissions related). Also, the vehicle would stall on rare occasion when put into gear. The diverter valve was replace and solved the problem. |
| 10000 mi | Engine threw a connecting rod, catastrophic failure - engine block destroyed |
See TrueDelta's information for all Sedans
See TrueDelta's information for all Ford models.
