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Chart based on 22 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.
There were rattles in light fixtures. The dealer said that there was a bulletin released to dealers regarding faulty adhesive in the roof liner for 2011 Flex's made prior to Aug 2011. Roof liner replaced. A warranty repair. 3rd repair day
6200 mi
Fog lamps had a rough finish on the chrome. Replaced by dealer under warranty. This is what are used as the daytime running lights. some paint blemishes on the hood and front quarter panel
75000 mi
US $100
Sunroof leak. Fixed by dealer.
20000 mi
Paint and emblem problems- interior door jams and interior rear liftgate jams missing paint. Rear Ford emblem and Ecoboost emblem deteriorated underneath the clearcoat and needed to be replaced. Problems still present at time of trade. Transmission shift lever rattle- problem just started prior to trade-in.
41800 mi
Center console latch broken
4960 mi
roof liner came loose
9000 mi
Pesistant squeak in dash. Three times but apparently resolved
1000 mi
Headliner rattles behind moonroof. Dealer seemed to fix it, but the problem is back.
3000 mi
Headliner still rattles. Dealer ordered part, but it has not yet arrived.
sunroof drain plugged (even though never under a tree or anything), not covered under warranty as had hit 60k. Had to rerun the drain hoses.
91140 mi
C $500
bottom inch of back hatch rusted away. other rust spots eating away at car significantly, paint bubbling in spots. Had several areas redone, new metal put in.
75000 mi
US $80
Recline handle on 2nd row passenger seat broke. Replaced by the dealer.
16800 mi
Lower front center dash panel loose (was noted at new vehcle delivery), clip not engaged. Part was removed and reinstalled.
32000 mi
US $200
Weather seal causing intermittent squeal when raising or lowering DS rear window
Replaced cracked D-pillar window trim upon delivery. Appeared to be a manufacturing defect. Saw in a forum that others had a similar issue on delivery.
22200 mi
D pillar trim at the back cracked again and replaced under warranty.
3000 mi
Rattle in roof fixed.
5000 mi
Flaw in paint at new car delivery. Dealer referred to outside body shop, who sanded and resprayed door.
32400 mi
Very loud rattles and squeaks in dashboard. One dealer delayed me until they no longer did warranty work there. Main facility said it was on a bulletin. Did repair. Gave me loaner for the day. Was successful. Good experience.
5000 mi
The rubber seal around the front right passenger door "drooped" and would not stay up. My dealer ordered a new seal and replaced it in one day.
25300 mi
D-pillar black plastic trim on the drivers side cracked on the upper right corner. The cargo area window has to be removed to access the screws holding the trim on so it takes a while to do. My dealer offered a free loaner while these ren.
2000 mi
There were two issues. Left front pillar in front of driver had a really bad squeak due to a slightly misplaced plastic pad. Headliner squeak behind sun roof due to loose connection. Both items repaired at no charge. I was given loaner car.
3000 mi
Headliner squeaks/rattles loudly. Multiple areas but main is behind sunroof and just mid cabin left as well. They installed some glue or velcro to try and stop it.
4000 mi
Headliner repaired again this time it seems successful Right middle passenger seat has a rattle and squeak that is difficult to reproduce and is intermittent.
10000 mi
Right rear seat rattling, becoming worse
15000 mi
Very loud windshield squeak/rattle at highway speed. Took some time to track it down to a loose windshield cowling.
See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how
frequently 2011 Ford Flex problems occur, check out our car reliability stats.