2012 Ford Fusion Ford Fusion 2012

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2012 Ford Fusion repairs by problem area

Engine (14%)

Transmission and Drivetrain (22%)

Brakes and Traction Control (4%)

Suspension and Steering (13%)

Electrical and Air Conditioning (33%)

Paint, Rust, Leaks, Rattles, and Trim (8%)

Other (6%)

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Chart based on 152 repairs.
See TSBs and recalls for the 2012 Ford Fusion.

2012 Ford Fusion transmission repair cost distribution

$2500+ (0%)

$1000 - $2499 (4%)

$500 - $999 (0%)

$100 - $499 (11%)

< $100 (86%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 28 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2012 Ford Fusion 4dr Sedan

240-horsepower 3.0L V6 6-speed shiftable automatic FWD

59000 mi

US $100
Right front axle seal was leaking. Repaired under Ford extended warranty. $100 deductible. 
8680 mi Tranny shifting rough. Axle seal leak discovered. Replaced 
31600 mi Erratic shifting 
34100 mi transmission seal defect, transmission was leaking 
46500 mi transmission seal again!! on warranty 
4000 mi vehicle is not shifting correctly, slamming gears and over revving between shifts vehicle still not shifting properly, data recorder was installed then removed after a few weeks. 

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2012 Ford Fusion 4dr Sedan

240-horsepower 3.0L V6 6-speed shiftable automatic AWD

75000 mi

US $2200
AWD PTU was whining and smelling horribly. PTU needed to be replaced as it is a non-servicble part. 
44640 mi Vibration in drivetrain at 89 t0 80 km car is with ford Engineering had problem with this at 269 km when car has new been fighting for two years. need help. Update: replaced driveshaft with updated part. 
78960 mi same vibration in drivetrain and transmission slipping and banging, everthing but the engine was changed still have the samr problem. 
84320 mi same on going problem with transmission slipping and vibration in drivetrain. axle replaced, was making a noise 
92380 mi axle and steady bearing on going problem with this car, still have transmission vibration. 
97700 mi after another attempt, transmission slipping and big loud bang from drivetrain. happened on the highway. doesn't seem safe. 
104160 mi vibration in drivetrain. transmission, brakes, trans slipping and banging engine 
104360 mi

C $80
Had transmission rebuilt again and driveshaft replaced again. 
105400 mi trans mission rebuild again and driveshaft was replaced, had a chunk out of it. car was a problem from when I purchase it new . 
9900 mi SUM: WHEN NEW, VEHICLE EXHIBITED HARSH SHIFTS FROM 1-2. GRADUALLY WORSENED AND CAME TO INCLUDE A SOFT 2-3 SHIFT AND A METALLIC FRICTION NOISE IN LOWER GEARS BY 1000MI. STARTING AROUND 7000MI, VEHICLE STARTED TO SHIFT ERRATICALLY IN TRAFFC 

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2012 Ford Fusion 4dr Sedan

175-horsepower 2.5L I4 6-speed shiftable automatic FWD

3500 mi Erractic shifting/slipping. Reprogrammed powertrain computer 
12000 mi Erratic shifting, shift flares harsh shifts. 

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2012 Ford Fusion 4dr Sedan

175-horsepower 2.5L I4 6-speed automatic FWD

85000 mi

US $250
Transmission cooling system broke down, had to have lines replaced. 
78000 mi

US $100
A small transmission leak was detected during annual vehicle inspection. Dealer confirmed and repaired leak. Car is covered under Ford extended warranty so cost was only $100 
6670 mi Transmission software adjustment Transmission adjustment 
10000 mi Transmission software adjustment 
16000 mi Automatic transmission not shifting correctly. 
23700 mi Automatic transmission not shifting correctly 
10700 mi Harsh shift 1-2, slipping and flaring 2-3 and 3-4 despite application of TSB 12-3-7 Failure of valve body due to worn regulator valve bore. Total rebuild with replacement of all clutches, gaskets, and seals, including foward, reverse, overdrive clutches and final drive seal. Vehicle in shop for 21+ days. 
18000 mi Further work up for harsh 1-2 shift, now only when cold. Vehicle pressured tested and passed. PCM update applied. 50 percent improvement. 
31000 mi Continued harsh 1-2, flared 2-3, and other shift quality issues. update: Ford declared normal operation and I let it go.  
61938 mi Stuttering tach at 1600rpm Stuttering tach at 1600rpm 

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2012 Ford Fusion Transmission Problems

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