Chevrolet Silverado HD Chevrolet Silverado HD

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Chevrolet Silverado HD repairs by problem area

Engine (37%)

Transmission and Drivetrain (17%)

Brakes and Traction Control (5%)

Suspension and Steering (15%)

Electrical and Air Conditioning (19%)

Paint, Rust, Leaks, Rattles, and Trim (4%)

Other (3%)

Chart based on 238 repairs.
See TSBs and recalls for the Chevrolet Silverado HD.

Chevrolet Silverado HD engine repair cost distribution

$2500+ (7%)

$1000 - $2499 (13%)

$500 - $999 (13%)

$100 - $499 (32%)

< $100 (35%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 84 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2018 Chevrolet Silverado HD 4-door

8-cylinder automatic 4WD

9000 mi

US $600
Bad fuel tank sensor 

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2015 Chevrolet Silverado HD 4-door

turbocharged 8-cylinder diesel automatic 4WD

3000 mi leaking head gasket from factory. Replaced head gasket and head bolts. Possible issue with gasket or inadequately torqued head bolts from factory (GM diagnosis) Symptom was burping coolant overflow tank. 
25000 mi EGR Cooler Bypass valve failed. Service Emission System countdown started (175 miles to limited speed). Valve was replaced - required removal of truck cab from frame for rear engine access. 
55000 mi turbo actuator failed. Replaced entire turbo as unit. 
73000 mi DEF tank heater 
19500 mi Replaced leaking water pump 
23000 mi Replace throttle position sensor. GM covered cost under 100K mile warranty. 

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2013 Chevrolet Silverado HD

Engine not specified

110000 mi

US $900
New radiator 

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2011 Chevrolet Silverado HD 4-door

turbocharged 8-cylinder diesel automatic 4WD

75000 mi

US $700
EGR valve failure. EGR cooler clogged with soot. Valve replaced under warranty. EGR cooler replaced with a combination of GM assistance and owner cost. 
84200 mi Glow plug #2 replaced. Covered under warranty. 
95000 mi

US $30
Replaced faulty glow plug 
73500 mi Emissions system required a new injector and NOX sensor. 
96000 mi

US $128
Vehicle went into Speed Limited mode - entire exhaust system replaced (at dealer expense - $2400). Vehicle again went into Speed Limited mode, rear sensors replace, $128. Seems fixed. 
122000 mi

US $950
Service exhaust system light came on, code was to a Heater1 breakdown. Heater replaced by dealer. Four hours labor, $400 part. 

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2011 Chevrolet Silverado HD 4-door

turbocharged 6-cylinder diesel automatic 4WD

49000 mi I got an indication for "service exhaust system". The DEF tank needed replacement, was covered by GM at no cost to me. 
40000 mi Had both NoX sensors and the DEF tank heater replaced due to check engine lights. All covered under special warranty from GM. 

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2011 Chevrolet Silverado HD 4-door

8-cylinder automatic 4WD

88000 mi

US $400
Replaced oil cooler lines 

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2011 Chevrolet Silverado HD 2-door

turbocharged 8-cylinder diesel automatic 4WD

93620 mi

C $500
Corroded fuel lines were replaced 
94860 mi

C $200
Leaky plug on oil pan 

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2009 Chevrolet Silverado HD 4-door

8-cylinder automatic AWD

250000 mi

US $3215
throttle body and all other sensors replaced 

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2009 Chevrolet Silverado HD 4-door

8-cylinder automatic 4WD

124000 mi

US $85
Replaced downstream bank 2 oxygen sensor 

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2008 Chevrolet Silverado HD

Engine not specified

73100 mi

US $129
code p102 showed op. indicating mas sensor problem. cleaned original reinstaled error came back in week. replaced sencor with new one. no problems since. 
83000 mi

US $422
kept going into (engine power has been reduced)and turned out a SB had been released from GM.A wiring harness was not making good connection and new wire had to be run. 

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2008 Chevrolet Silverado HD 4-door

turbocharged 8-cylinder diesel automatic 4WD

133000 mi

US $80
Replaced radiator fan 

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2007 Chevrolet Silverado HD 4-door

6-cylinder automatic 4WD

65000 mi

US $1000
Leaking water pump replaced 

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2006 Chevrolet Silverado HD

Engine not specified

101000 mi

US $60
Fuel filter plugged 
183000 mi

US $2800
Replaced turbo 

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2006 Chevrolet Silverado HD 4-door

turbocharged 8-cylinder diesel automatic 4WD

98900 mi

US $500
Engine dies of fuel starvation. Crack in fuel filter base let air in fuel system. Replaced fuel filter mount base. 
54000 mi

US $1000
turbocharger oil return line leak 
169700 mi

US $75
Replaced worn thermostats 
89000 mi

US $120
Replaced fuel filter head (with new filter also). The orings were bad and was leaking fuel through the primer pump 

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2006 Chevrolet Silverado HD 2-door

8-cylinder automatic 2WD

15000 mi

US $75
Replaced defective Vapor Canister Vent Valve Solenoid. 
68000 mi

US $93
Replaced for second time a defective EVAP solenoid valve. 
90000 mi

US $87
Replaced clogged fuel evap canister. Engine code P0446 continues as well as slow fuel filling at pump. Will check fill tube with endoscope for obstruction. 
124996 mi

US $55
Vapor Canister Purge Valve 
128500 mi

US $78
Check engine code P0446 set. Replaced Vapor Canister Vent Valve Solenoid. Would not seal due to dirt and dust. Included a secondary filter as a preventative measure. 

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2005 Chevrolet Silverado HD

Engine not specified

167000 mi

US $700
Fuel injector replaced. 
180680 mi

C $2160
Turbo failed and was replaced Injectors replaced 
97340 mi new plugs 
207000 mi

US $1300
Idler pulley froze up. Upon arriving at the dealer noticed the alternator bearing was loose 
104000 mi Oil leak found. Dealer traced it to bad oil filter seal. Replaced filter and topped off oil. No charge. 
124000 mi

US $1100
Oil pan gasket leaking; replaced 
100000 mi

US $250
Bare wire going to the crank sensor 
76880 mi

C $250
Idler pulleys for serpentine belt failed and broke belt 

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2005 Chevrolet Silverado HD 4-door

turbocharged 8-cylinder diesel automatic AWD

305000 mi

US $1700
Egr went bad. 
316000 mi

US $400
Water pump failure 
103000 mi

US $55
oil dipstick broke, replaced with new one. 

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2005 Chevrolet Silverado HD 4-door

turbocharged 8-cylinder diesel automatic 4WD

86200 mi

US $220
Water pump failed. Pump is gear driven, and very difficult to replace. 
87500 mi

US $5200
Blown head gaskets. Bad turbo sensor. Bad batteries, four bad glow plugs... 
115700 mi

US $120
Fuel leak, not fixed 
113500 mi

US $1690
Cracked & leaking fuel injector, cylinder 2 
133000 mi

US $1200
MAF wire broken. Repaired wire. 

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2004 Chevrolet Silverado HD

Engine not specified

109600 mi

US $300
Check engine light on for faulty glow plug 
74000 mi

US $450
Water pump replacement 
153000 mi

US $4000
replaced leaking fuel injectors, lousy GM problem running away from a needed recall "extended warranty" 
155000 mi

US $200
replaced water pump 
97000 mi

US $200
Glow plug controller 
99000 mi

US $330
Idler pulley bearing ceased up and shredded the serpentine belt. Was about 3 miles from dealer and able to drive without power brakes / steering. 

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2004 Chevrolet Silverado HD 4-door

turbocharged 8-cylinder diesel automatic 4WD

131300 mi

US $400
OBDII Code P0238: Bad Turbocharger sensor needed to be replaced (required removing part of cooling line for access) 
146000 mi

US $1800
Radiator replaced - factory original broke when shop was replacing transmission lines 
147000 mi

US $225
Replaced leaking radiator hose 
155000 mi

US $150
Exhaust pressure code thrown, slight "whistle" when operating while engine is cold or under heavy load. Problem was not pinpointed, will attempt a repair later. 

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2004 Chevrolet Silverado HD 4-door

turbocharged 8-cylinder diesel automated manual 4WD

71000 mi

US $119
Glow plug module control circuit Engine Code P0670. I replaced the Glow plug control circuit module with a new one and it fixed the problem. 
87000 mi

US $917
Water pump replaced 89000 miles 

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2004 Chevrolet Silverado HD 4-door

8-cylinder automatic 4WD

232000 mi

US $250
Fuel lines rusted through. 
106000 mi

US $30
Replaced a broken exhaust mount. 
106327 mi

US $50
Replaced coolant reservoir, which had become opaque (and sludged) making the coolant level impossible to see. 
133760 mi

C $6065
Engine was replaced with engine from an auto wrecker. The head gasket had gone.  

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2004 Chevrolet Silverado HD 4-door

8-cylinder automatic 2WD

138000 mi

US $580
Replace oil pan, front and rear seals and cover gaskets. Timing service and water pump 
147000 mi

US $800
O2 sensor. 
104000 mi

US $60
Emissions dash light...faulty gas cap 

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2003 Chevrolet Silverado HD

Engine not specified

48000 mi

US $7200
Lower radiator clamp broke, slowly leaked coolant, engine over heated, flushed coolant system, changed oil and filter. Everthing OK. 
49000 mi

US $40
Enigne light came on at 70MPH. Checked with OBD II, indicated a mis-fire. Turned to be an O2 sensor, right bank. Repaired by owner. 
55000 mi

US $200
check engine light on, replaced 1 of 4 oxygen sensors. apparently replaced wrong one, within a month light came on again. decided not to continue to replace the other 3 @$200 each. 
71000 mi

US $600
Earlier decided to live with bad O2 sensor, but vehicle needed smog test. Cost another $500 to put the correct senors in. Still need $50 smog test, must drive till codes reset. 
105000 mi

US $1800
The bad injectors were let diesel into my oil. 
128340 mi

C $2100
Injectors replaced. I provided parts. The whole thing turned into a nightmare. Injector failed after 1000 km. Valve covers damaged. Remedial repairs required. 
130820 mi

C $800
Lost oil pressure. Duramax engine is toast. Probably main bearing.. 

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2003 Chevrolet Silverado HD 4-door

8-cylinder automatic 4WD

56000 mi

US $150
Engine was stumbling once warmed up and under load (even pulling empty). Installed all new plugs, which did not rectify the problem, and then installed new wires, & coils. 

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2003 Chevrolet Silverado HD 2-door

8-cylinder automatic 2WD

137000 mi

US $200
Fuel pump failed and was replaced after lifting the bed off of the frame to access the tank. 

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2002 Chevrolet Silverado HD 4-door

8-cylinder automatic 4WD

167000 mi

US $10
replaced broken heater core inlet hose quick connect fitting 
173100 mi

US $100
Radiator had a relatively small leak, where transmission cooling line attached. Replaced radiator. 

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2002 Chevrolet Silverado HD 4-door

8-cylinder automatic 2WD

195000 mi

US $150
Replaced leaking water pump and belts. 

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2001 Chevrolet Silverado HD

Engine not specified

145000 mi

US $150
Slight oil leak from seal 

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2001 Chevrolet Silverado HD 4-door

8-cylinder automatic AWD

135000 mi

US $160
Oil sensor on bottom of pan was leaking 

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Chevrolet Silverado HD Engine Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently Chevrolet Silverado HD problems occur, check out our car reliability stats.