Ford Five Hundred Ford Five Hundred

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Ford Five Hundred repairs by problem area

Engine (28%)

Transmission and Drivetrain (9%)

Brakes and Traction Control (5%)

Suspension and Steering (21%)

Electrical and Air Conditioning (28%)

Paint, Rust, Leaks, Rattles, and Trim (3%)

Other (5%)

Chart based on 321 repairs.
See TSBs and recalls for the Ford Five Hundred.

Ford Five Hundred engine repair cost distribution

$2500+ (0%)

$1000 - $2499 (8%)

$500 - $999 (15%)

$100 - $499 (38%)

< $100 (39%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 79 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2007 Ford Five Hundred 4dr Sedan

203-horsepower 3.0L V6 CVT FWD

13805 mi replaced water pump under warranty 

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2007 Ford Five Hundred 4dr Sedan

203-horsepower 3.0L V6 CVT AWD

10280 mi Had intermittent traction control light-turns out to be the rear differential control module and pump. This is the second 500 that I have had it on and had problems with both units. This one at 10,000, my 2005 at 47,000. send your story to shane.mattix 
54000 mi

US $2000
all wheel drive stopped working 
46500 mi

C $330
left and right upper mounts replaced 
75300 mi Engine surging at idle or near idle. Would pull ahead when crawling ahead while parking, etc.. Turned out after talking to the dealer that there had been a factory recall for that problem in the past (I had not received a notice). 
100000 mi Pressure sensor in AWD system failed. AWD system was not functional. Oil leak on rear valve cover gasket. Gasket replaced. 
155000 mi Low idle surging, caused UN-intended acceleration. TSB issued indicated re-flash of computer and cleaning of throttle body. Issue is fixed. 

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2007 Ford Five Hundred 4dr Sedan

203-horsepower 3.0L V6 6-speed automatic FWD

82000 mi

US $160
Cylender 6 misfiire, bad coil 
44600 mi crankshaft seal replaced under warranty 
46000 mi Catalytic converter flange cracked--part ordered. New catalytic converter flange installed. 
88600 mi

US $300
Map sensor had water in the lines. They blew them out and said my EGR valve might be bad. 
124000 mi

US $300
Spark plugs replaced 
149000 mi

US $550
Valve cover oil leak and spark plugs 
103000 mi

US $477
Replace engine mounts Replaced valve cover gasket 
108000 mi

US $250
Replace EGR valve 
140000 mi

US $700
Replace leaking fuel tank gaskets 
113000 mi Codes indicated both sides of engine too lean. I believe cause was failure to start when key not held long enough in starter position. Repeatable. 
146700 mi "rollover mount" holding engine to frame broken. Causes slight vibration. Felt light engine running rough when cold idle. (Didn't last long in 100+ temperatures.) Would be $300. Thinking of selling car. 
150000 mi

US $500
Replaced anti-roll engine mount. Bushing in two pieces. 
201000 mi

US $349
Replaced air sensor. It was flaky, ran rough, but not always, so it took a long time to find problem. Another 589 for 200,000 mile service. Take engine almost apart to change plugs. 

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2006 Ford Five Hundred 4dr Sedan

203-horsepower 3.0L V6 CVT FWD

100000 mi

US $700
Replaced injector nozzle. 
140400 mi

US $900
Stretched timing chain 
82000 mi

US $5
Lunging at low speeds. Almost slammed into car ahead of me in drive thru line. Recommended repair is to replace $500 throttle body. I removed and cleaned instead. So far it seems to have worked, but I've only put on 500 miles since repair. 
121300 mi

US $800
Blown pcv valve 
61000 mi

US $380
Replaced one broken engine mount. 
62000 mi

US $350
broken engine mount 
117200 mi

US $308
Engine warning light came on diagnosis bad EGR valve, replaced same 
130400 mi

US $1400
Plus replacement of sensor. Cost about 400.00 and had to replace it to turn off the check engine light. Once replaced, I had to drive about 40 miles to reset the sensor so I would pass the state inspection. 
176500 mi

US $1700
Original engine timing guides worn and it jumped timing. Replaced with used engine. 
47000 mi Motor mount was cracked so it was replaced. 

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2006 Ford Five Hundred 4dr Sedan

203-horsepower 3.0L V6 CVT AWD

69000 mi

US $550
engine mount, dealer asked for over $400 for entire part. I did myself to change only the upper shock mount, costed less than $10. 
31000 mi Clamp on EVAP canister loose. 
80000 mi

US $900
Replaced top motor mount 
119000 mi

US $233
Engine running rough. Service light on. 1 cylinder misfiring. Coil wires worn through - repaired wires 
101100 mi Coolant hose leaking. Was replaced. Leaks from both valve cover gaskets, oil pan gasket, and front crank seal. Replaced gaskets. 
65700 mi

US $400
Broken engine mount Engine light on. Bad gas cap. 
83500 mi

US $400
Oxygen sensor bad 

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2006 Ford Five Hundred 4dr Sedan

203-horsepower 3.0L V6 6-speed automatic FWD

70000 mi Check Engine Light was on showing a P0402 indicating that the exhaust valve in the ERG was open. Pushed the connection with the sensor in and the check engine light went away. 
107000 mi

US $400
EGR valve failed, required replacement. Engine placement apparently makes this a bit more labor intensive than expected. 
64000 mi

US $123
Hard start, gas smell. Amery Ford Reprogrammed the PCM and it runs great! 
36000 mi Said valve body in transmission defective. At first, they were going to replace it per the TSB. Then they decided to just update the software, despite the TSB instructing them to do replace the valve body. Seems to be doing better. 
70000 mi Rough shifting. Dealer replaced throttle body and top engine mount. Check engine light on when picking car up from last repair. Dealer turned off. Light returned same day. Returned car to dealer. Was told they forgot to reconnect a sensor. Sensor reconnected. No charge. 

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2006 Ford Five Hundred 4-door

6-cylinder CVT AWD

38440 mi Seal leak in water pump. New pump installed. 

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2005 Ford Five Hundred 4dr Sedan

203-horsepower 3.0L V6 CVT FWD

107000 mi Cleaned throttle body after the car stalled out or almost did a few times. 

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2005 Ford Five Hundred 4dr Sedan

203-horsepower 3.0L V6 CVT AWD

132000 mi

US $10
Upper intake manifold gasket leak. 
65000 mi

US $50
Noticed car hesitating at start up and drop of rpm during start up. Driving normally after initial warm up. Noticeable drop in fuel milage 2-4 mpg. Took car to local oil change shop and had fuel service/injector service as I've never had it done before. 
83000 mi

US $290
Creaking noise when turning - turned out to be cracked engine mount. part ordered and replaced. Car would surge when out of drive. Problem diagnosed as fouled ignition intake & dirty injectors.Thorough cleaning of both systems solved problem. 
157800 mi

US $1000
Oil pump stopped working. Friend mechanic fixed, stated piece broke inside and blocked oil flow. Also fixed all of engine seals & replaced power steering pump that was starting to fail. 
89700 mi Dirty throttle body causing stumbling/hard starts. 
141000 mi

US $85
throttle position sensor replaced 
140000 mi

US $130
engine front motor mount had to be replaced 
34244 mi Car stalling at speed. Computer recalibrated. Door latch recall. 

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2005 Ford Five Hundred 4dr Sedan

203-horsepower 3.0L V6 6-speed automatic FWD

93000 mi

US $130
check engine light stayed on---computer reset 
126000 mi

US $400
replaced fuel rail part 
126000 mi

US $89
needed new throttle body at repair cost of $960 Decided not to repair this car 
52000 mi

US $104
Car developed a surge above 2500 rpm. Reflashed computer with an update and issue resolved. 
116000 mi

US $850
Top motor mount Tuneup 
17000 mi Check engine light came on. It was a faulty ECM. They replaced the ECM and reset the code. 
20000 mi Had another sensor go out on the engine. It was only about a month after it happened the first time. 
23000 mi Failure to explain sudden decrease in mpg when I'd previously been getting, I'd previously been getting upwards of 26 mpg and 28 mpg or better on the highway, now only getting 18 or 19 
21000 mi Declining MPG. Could not find reason. 
21500 mi Another trip for sudden decrease in mpg. Fuel consumption at all time worst. Had lube, oil, and filters changed. Tires air pressure checked and rotated. No reason found for declining MPG. Whining noise in cabin. Could not locate. Brakes making noise upon starting in the morning. No obvious d 
78000 mi

US $671
Car was occasionally stalling out at idle; replaced throttle body (idler throttle) 
133000 mi

US $400
Check engine light came on. Catalytic Converter needed adjustment. That fixed it and the light went off. 
135800 mi

US $550
Check Engine light came on. Cracked manifold was replaced with a new one. 
164000 mi

US $2300
O2 sensor and throttle body had to be replaced. 
51240 mi

C $100
Engine mount bushing replaced-this was cause of noticeable thump when going into reverse first thing in morning and engine was cold. Both repairs were covered by ext warranty 
69300 mi

C $1450
There were surges when steeping on the accelerator.As well the engine would shut down as a peventive measure controlled by the onboard computer. 
75640 mi

C $800
Replaced leaking valve cover gaskets. Something happened when they changed the gaskets. They changed the EGR valve twice as the check engine light kept coming on. Finally they put in an OEM valve from Ford and so far so good. Prior to this the engine light never came on. I think it had to do with the change of gaskets that triggered this sequence of events. 
34200 mi

US $185
Replaced engine anti roll mount bracket due to rubber mount cracked through and was integrally bonded to the aluminum bracket. Rubber mount was not replaceable without replacing entire bracket. 
38000 mi

US $150
Fuel pressure regulator that controls the fuel pump required replacement. 
78000 mi

US $30
Broken engine/transmisdion torque bushing. Renewed bushing in situ. 
168000 mi

US $446
Fuel pump replaced. 
31000 mi

US $100
Computer fried! 
32000 mi stalling after new computer put in 
39000 mi Re-replaced computer 
46000 mi

US $250
Oil leak 
49000 mi

US $100
Another oil leak coming from a sensor seal. 
121000 mi

US $105
Transaxle roll resistor bushing 

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2005 Ford Five Hundred 4-door

6-cylinder automatic 2WD

8000 mi Reflash transmission to new specifications so its more responsive 

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See TrueDelta's information for all Sedans
See TrueDelta's information for all Ford models.

Ford Five Hundred Engine Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently Ford Five Hundred problems occur, check out our car reliability stats.