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2004 Lincoln Aviator Technical Service Bulletins (TSBs)

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TSB Date Problem Area TSB Text
08/01/17 NHTSA ID: 10109070
TSB ID: SSM 46085

The powertrain control/emissions diagnosis (pc/ed) manual has been revised for diagnosing electronic throttle bodies (etbs). the etc_act and etc_dsd pids should not used to diagnose possible etb concerns. the ids has a limited refresh rate
05/10/06 NHTSA ID: 10019912
TSB ID: 06513

Engine misfire with diagnostic trouble code (dtc) pewee, p0302, p0303, p0304, p0305, p0306, p0307, p0308, and p0316.
03/13/06 NHTSA ID: 10019379
TSB ID: 05213

Malfunction indicator lamp on with pcm diagnostic trouble code p0463 and/or ic diagnostic trouble code b1201 - fuel gauge drops to empty or slow to update after refueling.
01/12/06 NHTSA ID: 10018745
TSB ID: 041601

Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running.
12/14/05 NHTSA ID: 10018064
TSB ID: 051710

Noise from rear wheel hub bearings.
12/07/05 NHTSA ID: 10017902
TSB ID: 0566

Low speed steering shudder during low-speed turning maneuvers.
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04/05/05 NHTSA ID: 10012947
TSB ID: 0531

Maf diagnostic service tip - vehicles equipped with egr system module (esm).
12/07/04 NHTSA ID: 10010731
TSB ID: 18217

Multiple vehicles - fuel level indication concerns - service tip. various models including 2005 super duty f-series, excursion, expedition, explorer, mountaineer and aviator.
09/07/04 NHTSA ID: 10008991
TSB ID: 04101

Steering gear squeak when turning the steering wheel, especially during low speed parking maneuvers.
07/26/04 NHTSA ID: 10008281
TSB ID: 03263

Anti-lock brake system (abs) lamp illuminated and diagnostic trouble code (dtc) c1235, c1236, c1237 on vehicles with differential-mounted rar wheel speed sensor.
07/22/04 NHTSA ID: 10008166
TSB ID: 17316

Fuel signal to instrument cluster service tip.
07/22/04 NHTSA ID: 10008115
TSB ID: 17544

Generator noise in cold ambient temperatures. *mj
11/17/03 NHTSA ID: 10004076
TSB ID: 17215

The amber anti-lock brake system (abs) warning light on with diagnostic trouble codes c1235, c1236/c1237 stored in memory.
05/20/09 Transmission and Drivetrain NHTSA ID: 10028736
TSB ID: TSB-08-19-3

Ford: some vehicles may exhibit oil separation from the internal lube found in the unitized cartridge seal. oil separation appears to be and is often misdiagnosed, as an axle lube leak.
12/07/05 Transmission and Drivetrain NHTSA ID: 10017898
TSB ID: 05612

Delayed or harsh reverse engagements - 5r55s transmission - vehicles built prior to 09/23/2004.
12/06/05 Transmission and Drivetrain NHTSA ID: 10017892
TSB ID: 05618

Rear axle noise repair.
05/05/05 Transmission and Drivetrain NHTSA ID: 10014668
TSB ID: 18478

Axle seal leaks. *eh
04/28/05 Transmission and Drivetrain NHTSA ID: 10014086
TSB ID: 042107

General (pcm) power train control module programming procedures.
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04/15/05 Transmission and Drivetrain NHTSA ID: 10013369
TSB ID: 04217

General power train control module (pcm) programming procedures.
04/14/05 Transmission and Drivetrain NHTSA ID: 10013306
TSB ID: 04B22

Improperly formulated transmission fluid that, over time, may cause delayed/harsh reverse engagements. customer satisfaction program 04b22. 5r55s/e & 5r44e transmission fluid additive. supplement #1. supplement #2. supp
04/08/05 Transmission and Drivetrain NHTSA ID: 10013121
TSB ID: 041715

Front axle tube leak. *eh
04/05/05 Transmission and Drivetrain NHTSA ID: 10012952
TSB ID: 0537

Driveline 1st order vibration/boom/drone.
04/05/05 Transmission and Drivetrain NHTSA ID: 10012959
TSB ID: 18423

Axle whine howl service with individual parts instead of an axle assembly. *eh
12/07/04 Transmission and Drivetrain NHTSA ID: 10010732
TSB ID: 18221

Rear axle noise. oasis. various models including 2005 explorer, mountaineer and aviator.
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09/07/04 Transmission and Drivetrain NHTSA ID: 10008994
TSB ID: 04105

Axle seal leaks. leaks from rear halfshaft axle seal. service tips.
07/23/04 Transmission and Drivetrain NHTSA ID: 10008236
TSB ID: 17736

Rear axle noise.
07/22/04 Transmission and Drivetrain NHTSA ID: 10008126
TSB ID: 17563

Transmission fluid leak at transmission fluid cooler. *mj
07/22/04 Transmission and Drivetrain NHTSA ID: 10008124
TSB ID: 17560

Rear axle noise. also includes lincoln aviator 2002. *mj
07/22/04 Transmission and Drivetrain NHTSA ID: 10008120
TSB ID: 17555

Certified rear axle available. *mj
06/22/04 Transmission and Drivetrain NHTSA ID: 10007413
TSB ID: 17641

Rear 3.55 axle noise. certified rear axle or improved gear set available.
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06/10/04 Transmission and Drivetrain NHTSA ID: 10007333
TSB ID: 17493

Axle whine from the 3.55 axle that is above the normal gear noise level. certified axle available.
05/21/04 Transmission and Drivetrain NHTSA ID: 10007006
TSB ID: 04B15

Rear axle date code inspection and service. vehicles may have been built with an improper mix of rear axle lubricant and friction modifier additive. if so, the customer may experience noise and vibration while driving. *mj
10/09/03 Transmission and Drivetrain NHTSA ID: 10003164
TSB ID: 17054

Axle whine at cruise or during acceleration/ deceleration.
12/07/05 Electrical and Air Conditioning NHTSA ID: 10017904
TSB ID: 05419

False parking aid warnings.
12/07/05 Electrical and Air Conditioning NHTSA ID: 10017929
TSB ID: 05156

Battery drained condition.
12/06/05 Electrical and Air Conditioning NHTSA ID: 10017876
TSB ID: 18528

Driver window initialization procedure. driver window will not travel all the way down, or may bounce back when reaching it's upper travel limit.
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05/05/05 Electrical and Air Conditioning NHTSA ID: 10014671
TSB ID: 04262

False parking aid warnings. update.
04/27/05 Electrical and Air Conditioning NHTSA ID: 10014062
TSB ID: 04189

Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair.
04/14/05 Electrical and Air Conditioning NHTSA ID: 10013322
TSB ID: 18384

Popping or quavering from radio on the am band.
04/14/05 Electrical and Air Conditioning NHTSA ID: 10013303
TSB ID: 04259

Rear power window(s) inoperative.
04/08/05 Electrical and Air Conditioning NHTSA ID: 10013116
TSB ID: 04174

Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. various models including 2004 f-series.
01/18/05 Electrical and Air Conditioning NHTSA ID: 10011342
TSB ID: 18171

No crank/no start condition when vehicle temperature is below freezing (32f/0c).
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01/04/05 Electrical and Air Conditioning NHTSA ID: 10011159
TSB ID: 041514

Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair.
12/07/04 Electrical and Air Conditioning NHTSA ID: 10010746
TSB ID: 18254

Speed control inoperative or not holding the set speed. oasis. various models including 2005 explorer, sport trac, mountaineer and aviator.
09/23/04 Electrical and Air Conditioning NHTSA ID: 10009321
TSB ID: 031501

Inoperative electric rear window defroster (heated backlite) grid lines, integral antenna concerns.
07/23/04 Electrical and Air Conditioning NHTSA ID: 10008201
TSB ID: 0471

Warning indicators-parking aid-reverse sensing system (rss) and forward sensing system (fss)-false activation of warning tone-service tips. *mj update.
07/22/04 Electrical and Air Conditioning NHTSA ID: 10008188
TSB ID: 17375

Malfunction indicator lamp (mil) on and hard start/long crank.
11/14/03 Electrical and Air Conditioning NHTSA ID: 10004027
TSB ID: 03181

Remote keyless entry (rke) - service tips.
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06/27/07 Other NHTSA ID: 10021944
TSB ID: 0706

Extended warranty coverage on ignition coil assemblies.
03/13/06 Other NHTSA ID: 10019384
TSB ID: 0637

Low tire indicator on - tpms system sensor wake up.
10/12/05 Other NHTSA ID: 10016832
TSB ID: 05136

Backglass difficult to close and an intermittent door ajar lamp.
05/05/05 Other NHTSA ID: 10014664
TSB ID: 05416

Front seat(s) slight movement when accelerating and/or decelerating.
04/28/05 Other NHTSA ID: 10014138
TSB ID: 042421

Safety belt retraction speed.
04/05/05 Other NHTSA ID: 10012954
TSB ID: 05310

Safety belt web stop button service. *eh
NHTSA's feed only includes summaries. For the full text of TSBs:

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08/09/04 Other NHTSA ID: 10008597
TSB ID: 16195

Contact st louis assembly plant/st louis vicinity only. *mj
08/04/04 Other NHTSA ID: 10008546
TSB ID: 0485

Liftgate glass applique damaged/cracked. service procedure.
07/26/04 Other NHTSA ID: 10008289
TSB ID: 17411

Tire pressure monitoring system (tpms) module configuration - service tip. *mj
06/21/04 Other NHTSA ID: 10007405
TSB ID: 17630

Reverse tilt mirror function - service tip.

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Lincoln Aviator TSBs (Technical Service Bulletins)

Some things are often misunderstood about recalls and technical service bulletins (TSBs). Plus a disclaimer.

  1. Recalls do not have to be issued only because something is prone to failure. NHTSA (a government agency) can only require a recall if a failure will affect safety, emissions, fuel economy, or compliance with some other regulation or law. Manufacturers can voluntarily recall cars for problems that do not affect these, though.
  2. Recalls often apply to only some cars of a specific model year, rather than all of them. You should receive a letter from the manufacturer if your car has been recalled. You can also check with the dealer, which will know which (if any) recalls pertain to your car.
  3. The primary purpose of TSBs is to inform dealers about known problems with a car and how to fix them. They are not the same as recalls. As with recalls, TSBs often only apply to some cars, not the entire model year.
  4. Dealers often will not provide a preventive repair just because a problem described in a TSB might happen to your car. They'll usually want to observe symptoms that the problem is already affecting your car.
  5. Even if there are symptoms, a manufacturer doesn't have to pick up the cost of a TSB repair if the car is out of warranty, though sometimes they do.

We provide the text of recalls and TSBs as provided by NHTSA. There can be errors in the text. If you sign up for notifications in My Garage, we will try to get these to do, but for various reasons (some beyond our control) cannot guarantee you will receive them. When in doubt about a recall or TSB, contact the dealer.